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Summary of Contents for Emec KMS MF
- Page 1 KMS MF - KMSA MF - KMS AC MF PRODUCT LABEL KMS MF KMSA MF KMS AC MF SOLENOID DRIVEN METERING PUMPS Modificato da Progettato da Controllato da Data Toll. Gen. Massimo_F 0.05 26/05/2011 Materiale: WITH DIAPHRAGM PVC GRIGIO...
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Page 2: General Safety Guidelines
This operating instructions contains safety information that if ignored can endanger life or result in serious injury. Read these instructions carefully before use and keep them for future reference. Information and specifications on this manual could be uncorrect or could have printing errors. Specifications are subject to change without notice. -
Page 3: Purpose Of Use And Safety
PURPOSE OF USE METERING PUMP IS INTENDED FOR CHEMICAL DOSING AND DRINKING WATER AND SAFETY TREATMENT. Do not use in explosive area (EX). Do not use with flammable chemicals. Do not use with radioactive chemicals. Use after a proper installation. Use the pump in accordance with the data and specifications printed on the label. -
Page 4: Environmental Safety
ENVIRONMENTAL Work area SAFETY Always keep the pump area clean to avoid and/or discover emissions. Recycling guidelines EWC code: 16 02 14 Always recycle according to these guidelines: 1. If the unit or parts are accepted by an authorized recycling company, then follow local recycling laws and regulations. -
Page 5: Transportation And Storage
TRANSPORTATION A not suitable transportation or storage can cause damages. AND STORAGE Use origianal box to pack the pump. Observe storage conditions also for transportation. Although packed, always protect the unit against humidity and the action of chemicals. Before return the dosing pump to the manufacturer Repair service, drain the chemical ⎘... -
Page 6: Introduction
NSF/ANSI 61 1.3 KMS AC MF Series KMS AC MF is the KMS MF version with double supply: compressed air and power supply. Compressed air without lubrifiant and/or condensed water. Air supply pressure range must be from 6 to 10 bar. -
Page 7: Unpacking
2. UNPACKING Included into package: Dibbles ø6 Self tapping screws 4,5 x 40 Delayed fuse 5 X 20 Foot filter with valve Injection valve Level probe Delivery pipe * (PVDF) Suction pipe * (transparent PVC) Venting pipe (transparent PVC) m 2,5 Signal cable for “Stand-by”... -
Page 8: Pump's Description
3. PUMP’S DESCRIPTION KMS MF (standard PVDF pump head) Stroke length knob Level probe input External signal input Power supply Flow sensor input (SEFL) Modificato da Progettato da Controllato da Data Toll. Gen. Massimo_F 0.05 26/05/2011 Materiale: Delivery connection... - Page 9 KMSA MF (standard PVDF pump head) Stroke length knob Level probe input External signal input Power supply Flow sensor input (SEFL) Modificato da Progettato da Controllato da Data Toll. Gen. Massimo_F 0.05 26/05/2011 Materiale: PVC GRIGIO Venting connection Edizione Foglio A4emec Delivery connection...
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Page 10: Before To Install Warnings
4. BEFORE TO INSTALL WARNINGS Pump’s installation and operativity is made in 4 main steps: Pump’s installation Hydraulic Installation (hoses, level probe, injection valve) Electrical Installation (main power connection, SEFL installation, priming) Programming the pump. Before to start, please read carefully the following safety information. Protective clothes Wear always protective clothes as masks, gloves, safety glasses, ear plugs or ear muffs and further security devices during ALL installation... -
Page 11: Installation Draw
5. INSTALLATION DRAW Pump must be installed in a stable support (for example a table) at a maximum height (from tank’s bottom) of 1,5 meters. 1 - Dosing Pump 2 - Suction Hose 3 - Delivery Hose 4 - Injection Valve 5 - Air venting 6 - Level Probe 7 - Foot Filter... -
Page 12: Hydraulic Installation
6. HYDRAULIC INSTALLATION Hydraulic connections are: Suction Hose with level probe and foot filter Delivery Hose with injection valve Venting Hose Suction Hose. Completely unscrew tightening nut from pump’s head and remove assembling components: tightening nut, holding ring and pipe holder. Assembly as shown in fig. - Page 13 Assembling foot filter with level probe. Level probe must be assembled with foot filter using the provided kit. Foot valve is made to be installed into tank’s bottom without sediments priming problem. fig. (B) STEP 5 STEP 4 INSERT RING AS SHOWN STEP 3 INSERT PROBE WITH N.O.
- Page 14 Injection Valve. Injection valve must be installed on plant from water’s input. Injection valve will open at pressure greater than 0,3bar. Venting hose. Insert one side of venting hose into venting connector as shown in fig (C). Insert other side of venting hose into product’s tank. During priming procedure product exceeding will flow into tank.
- Page 15 Self-venting pump head. Flow direction is indicated by the arrow on the valves. fig (D): pump head connections. fig (D1): PMMA pump head connections. to venting hose to venting hose to delivery hose to delivery hose to suction hose to suction hose Progettato da: Controllato da: Data:...
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Page 16: Electrical Installation
7. ELECTRICAL INSTALLATION All electrical connections must be performed by AUTHORIZED AND QUALIFIED personnel only. Before to proceed, please, verify the following steps: - verify that pump’s label values are compatible with main power supply. - pump must be connected to a plant with a differential switch (0,03A sensitivity) if there isn’t a good ground. - Page 17 Once verified previous steps proceed as follows: - check that “BNC” of level probe has been connected as described in “Hydraulic Installation” chapter. - connect “BNC” and external signal to pump’s “INPUT” connectors. -braided shield cable; +center conductor This input may be used as follows: - as pulse sender water meter or - as startup contact for “BATCH”...
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Page 18: Basic Settings
Turn the pump on or off and exit from setup menu (without saving parameters) Enter / exit from setup menu (saving parameters) The “KMS MF” pump is equipped with a keyboard.To avoid any misunderstanding during next chapters all keys will be described as shown on this legend: ON/OFF “UP”... - Page 19 Saving / Discarding changes / Activating working mode Once edited data into setup menu it’s possible to save them by pressing “E” key or to discard them by pressing “ESC” key. To activate a working mode (Constant, Divide, Multiply, PPM, PERC, MLQ, Batch, Volt, mA) select the required mode and confirm it using “E”...
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Page 20: Priming
To proceed follow these steps: connect all hoses to the pump; open dischage valve by completely turning the discharging knob (counter clock-wise). Power up the pump and turn stroke lenght knob to 100%. After pump’s intro (fig.1): KMS MF R: 1.xx fig.1... -
Page 21: Pump's Functions Summary
10. PUMP’S FUNCTIONS SUMMARY Pump’s functions summary During pump’s working mode is it possible to see furthers working information. Press more times the “UP” key to cycle through following information: STROKES 100 SPM divide MODE Working Mode 000.10 divide SUPPLY Power Supply Voltage 220 VAC cc/st... -
Page 22: Pump's Functions Summary- Alarms
10. PUMP’S FUNCTIONS SUMMARY- ALARMS If any alarm is active, in the menù “Pump’s functions summary” a general alarm display will show the number of alarm active at the moment. Enter into this menu with “RIGHT” key. The windows displayed show which alarms are active. ALARM ALARM Level alarm: the level probe signals the product... -
Page 23: Quick Guide - Main Menu (Prog [1] Mode)
11. QUICK GUIDE - MAIN MENU (PROG [1] MODE) PROG [1] Mode [1] MODE CONSTANT page 34 Mode [2] DIVIDE page 35 Mode [3] MULTIPLY PROG [2] page 36 SETUP page 19 Mode [4] page 37 Mode [5] PERC page 38 Mode [&] PROG [3] page 39... -
Page 24: Quick Guide - Main Menu (Prog [2] Setup)
12. QUICK GUIDE - MAIN MENU (PROG [2] SETUP) SET [01] CC/ST PROG [1] pag. 22 MODE Set [02] pag. 19 test pag. 22 set [03] level pag. 23 set [04] Sefl pag. 24 set [05] Stand-by PROG [2] pag. 24 set [06] SETUP out al... -
Page 25: Quick Guide - Main Menu (Prog [3] Stat)
13. QUICK GUIDE - MAIN MENU (PROG [3] STAT) PROG [1] See pag. 18 MODE PROG [2] See pag. 19 SETUP PROG [3] ->TOt dos See pag. 38 counter STAT... -
Page 26: Setup
15. SETUP Pump’s initial setup Apart of choosen working mode, the pump must be prepared to operate by setting the main parameters into “SETUP” menu. To enter into this menu please follow the “Quick Guide through menu” at page 20. CC per Stroke. - Page 27 Pre Level Alarm (Reserve). SET [03] This function defines a pre-alarm status to inform user that the dosing product is near to LEVEL end. Reserve value to be set, must be calculated on product quantity left between foot filter and pump’s suction level. - Use “UP”...
- Page 28 SET [05] Stand-by “Stand-By” signal. STand-by This function allows the pump to dose only when an external signal is received from “Stand-by” input. This signal can be enabled as a N.O. contact (Normally disabled Opened) , N.C. contact (Normally Closed) or disabled. - Use “UP”...
- Page 29 Alarms Management. SET [07] aLARMS Use this function to enable/disable the relay output for level alarm (lev) and/or standby (stby) and/or flow sensor (sefl) and/or ppm and/or percentage (PERC) and/or MLQ and/or Batch. If alarm is activated for one or more events then the output relay will be enabled, the pump will show the alarm status and it’ll stop or not the dosing activity.
- Page 30 Water Meter Setup. Use this function to setup the water meter information. SET [08] By entering the amount of pulses produced by the water meter the pump will optimize wmeter the working mode when programmed to work in ppm and update the stats menu. - Use “UP”...
- Page 31 Pulses Timeout (only for “Multiply” working mode and “PPM”, “PERC” and “MLQ” working mode when the result is a multiplication). SET [09] When the pump receives a pulse from the water meter it starts the dosing timeout activity through an amount of time (from the first pulse to the following one). At the beginning the pump doesn’t know the time lapse between the first and the second pulse.
- Page 32 Unit Change. SET [10] This function allows to choose between liters or gallons measurement unit. unit -Use “UP” key to switch between liter or gallons measurement unit. -Press “E” key to save data and “ESC” to exit to UNIT main menu. Otherwise press “ESC” to discard data litre and exit to main menu.
- Page 33 Password Setup. SET [12] “Setup” menu is password protected. Default value to enter into “setup” menu is “0000” (only numeric units). To change this password proceed as follows: password - Use “UP” key to change first digit. -Press “RIGHT” key to move cursor over next digit. password -Press “E”...
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Page 34: Load Default" And "Reset Password" Procedure
16. “LOAD DEFAULT” AND “RESET PASSWORD” PROCEDURE “LOAD DEFAULT” procedure This procedure deletes all programming data set. It reloads the default data of the pump. Follow this instructions: - unplug power supply; - pressing both “UP” and “RIGHT” keys, plug in power supply. For few seconds, the display shows LOAD DEFAULT before start up the pump. -
Page 35: Working Procedure Setup
17. WORKING PROCEDURE SETUP Introduction. “MF” pump can work in different modes. CONSTANT mode. Pump doses at a constant rate set in “SPH” (strokes for hour), “SPM” (strokes for minute) or “LPH” (litres per hour) parameters set during program session. When to use this mode ? This mode is useful when there isn’t an input signal to control the dosing activity. - Page 36 PERC mode. Dosing rate is determined by pulses from a water meter, percentage (%), chemical product concentration and quantity for each single stroke set during program session. When to use this mode ? This mode is useful using an external signal from a pulse sender water meter and it’s neces- -sary to specify only % , leaving the pump to manage coming pulses.
- Page 37 MLQ mode. Dosing rate is determined by pulses from a water meter on the base of set MLQ (mil liliters per quintal), chemical product concentration (%) and quantity for each single stroke set during program session. When to use this mode ? This mode is useful when with an external signal from a pulse sender (as a water meter), it is necessary to dose the product quantity set specifing the MLQ (milliliters per quintal) and leaving the pump to manage the coming pulses.
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Page 38: Constant" Working Mode
18. “CONSTANT” WORKING MODE CONSTANT mode. Pump doses at a constant rate set in“SPH” (strokes for hour), “SPM” (strokes for minute), “LPH” (litres per hour) parameters set during program session. Which parameters must be set ? SPH (strokes per hour), SPM (strokes per minute), LPH (litres per hour). mode [01] CONSTANT CONSTANT... -
Page 39: Divide" Working Mode
19. “DIVIDE” WORKING MODE DIVIDE mode. External pulses are divided by a value set during program session. The pump doses with a frequency determined by this parameter. Which parameters must be set ? DIVIDE (divisor factor) mode [02] divide DIVIDE 150.00 Use this mode if connected pulse sender water meter produces many pulses and pump must divide them for correct dosing activities. -
Page 40: Multiply" Working Mode
20. “MULTIPLY” WORKING MODE MULTIPLY mode. External pulses are multiplied by a value set during program session. The pump doses with a frequency determined by this parameter. Which parameters must be set ? MULTIPLY (multiply factor) TIMEOUT mode [03] multiply multiply 010.00 Use this mode if: connected pulse sender water meter produces few pulses and pump... -
Page 41: Ppm" Working Mode
21. “PPM” WORKING MODE PPM mode. Dosing rate is determined by pulses from a water meter, PPM, chemical product (%) concentration and quantity for each single stroke set during program session. Which parameters must be set ? PPM (parts per million product quantity) CONC (% of product’s concentration) TIMEOUT WMETER (pulse sender water meter) -
Page 42: Perc" Working Mode
22. “PERC” WORKING MODE PERC mode. Dosing rate is determined by pulses from a water meter, percentage (%), chemical product concentration and quantity for each single stroke set during program session. Which parameters must be set ? % (percentage of product quantity to dose) CONC (% of product’s concentration): set 100% if product is pure CC/STROKE (refer to CC/ST setup) WMETER (water meter) -
Page 43: Mlq" Working Mode
23. “MLQ” WORKING MODE MLQ mode. Dosing rate is determined by pulses from a water meter on the base of set MLQ (milli liters per quintal), chemical product concentration (%) and quantity for each single stroke set during program session. Which parameters must be set ? MLQ (product quantity in milliliters per quintal) CONC (% of product’s concentration): set 100% if product is pure... -
Page 44: Batch" Working Mode
24. “BATCH” WORKING MODE BATCH mode. Signal from an external contact starts the pump to dose the needed quantity set during program session or for the set number of strokes. When to use this mode ? This function allows to begin dosing activities when pump receives an external signal or to dose in WORK-PAUSE mode. -
Page 45: Volt" Working Mode
25. “VOLT” WORKING MODE VOLT mode. Voltage from an external device drives the pump that doses proportionally using a minimum and maximum of strokes for minute set during program session. Which parameters must be set ? HIV (maximum tension) LOV (minimum tension) SPM (strokes per minute) mode [08] volt... -
Page 46: Ma" Working Mode
26. “MA” WORKING MODE mA mode. Current from an external device drives the pump that doses proportionally using a minimum and maximum of strokes for minute set during program session. Which parameters must be set ? HImA (maximum current) LOmA (minimum current) SPM (strokes per minute) mode [09] a 10.0... -
Page 47: Statistics Management
27. STATISTICS MANAGEMENT Stat. To see dosing statistics choose “STAT” from main menu. See quick guide at pag. 21 prog [3] stat -> tot dos counter litres reset reset tot dos -> counter pulse reset reset “TOT DOS” means total dosed product since pump last reset. “COUNTER”... -
Page 48: Troubleshooting
28. TROUBLESHOOTING PROBLEM CAUSE HOW MANAGE • Connect pump to main supply ⎘ • There is not power supply. • Replace fuse, see Fuse replacement Pump does not turn on • Protection fuse is broken procedure ⎘ • Main board failure •... -
Page 49: Fuse And Main Board Replacement
29. FUSE AND MAIN BOARD REPLACEMENT Fuse or main board replacement is allowed to qualified personnel only. Before to operate disconnect the pump from main power and all hydraulic connections. For fuse replacement is necessary to use a 3x16 and 3x15 screwdriver and a new fuse (same model of old one). For main board replacement is necessary to use a 3x16 and 3x15 screwdriver and a new main board (same model of old one). -
Page 50: Main Board
30. MAIN BOARD Hall effect (option) TRANSFORMER FUSE Power Supply Solenoid GROUND + Level N.C. Relay N.O. SEFL Signal Input + Stand-by... -
Page 51: A Appendix. Maintenance
A APPENDIX. MAINTENANCE Maintenance In order to ensure the requirements of potable drinking water treated and the schedule maintenance of the improvements as declared by the manufacturer, this equipment must be checked at least once a month. OPERATOR PROTECTION Use safety equipment according to the company regulations. Use this safety equipment within the work area during installation, service and when handling chemicals: •... - Page 52 f the pump performance does not satisfy your process requirements, and the process requirements have not changed, then perform these steps: 1. Disassemble the pump. 2. Inspect it. 3. Replace worn parts. Shutdown This procedure SHOULD BE CARRIED OUT BY AUTHORIZED AND QUALIFIED procedure PERSONNEL OPERATOR PROTECTION...
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Page 53: B Appendix. Construction Materials And Technical Info
B APPENDIX. CONSTRUCTION MATERIALS AND TECHNICAL INFO TECHNICAL FEATURES Power supply: 230 VAC (190–265 VAC) – 50/60 Hz Power supply: 115 VAC (90–135 VAC) – 50/60 Hz Power supply: 24 VAC (20–32 VAC) – 50/60 Hz Power supply: 12 VDC (10–16 VDC) Pump Strokes: 0–180 (0–140 for KMS AC MF) Suction Height:... -
Page 54: C Appendix. Delivery Curves
C APPENDIX. DELIVERY CURVES Flow rate indicated is for H O at 20°C at the rated pressure. Dosing accuracy ± 2% at constant pressure ± 0,5 bar. 1504: l/h 4 bar 15 1802: l/h 2 bar 18 Pump head mod. L Pump head mod. - Page 55 0218: l/h 18 bar 2 Pump head mod. M...
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Page 56: C Appendix. Delivery Curves For Self-Purge Pump Head
C APPENDIX. DELIVERY CURVES FOR SELF-PURGE PUMP HEAD 1801: l/h 1 bar 18 1503: l/h 3 bar 15 Pump head mod. LA Pump head mod. LA 103,5: l/h 3,5 bar 10 085,5: l/h 5,5 bar 8 Pump head mod. LA Pump head mod. -
Page 57: C Appendix. Delivery Curves For Compressed Air Models
C APPENDIX. DELIVERY CURVES FOR COMPRESSED AIR MODELS 1018: l/h 18 bar 10 Pump head mod. M 140 SPM... -
Page 58: D Appendix. Dimensions
D APPENDIX. DIMENSIONS... -
Page 59: E Appendix. Chemical Compatibility Table
E APPENDIX. CHEMICAL COMPATIBILITY TABLE Solenoid driven metering pumps are widely used to dose chemical fluids and it is important that the most suitable material in contact with fluid is selected for each application. This compatibility table serves as a useful help in this respect. All the informations in this list are verified periodically and believed to be correct on the date of issuance. -
Page 60: F Appendix. Hoses Resistance Table
F APPENDIX. HOSES RESISTANCE TABLE Hose features are very important for a reliable dosage. Every pump’s model is made to work in the best way using selected hoses according to pump’s capacity / model. Information reported here are intended for standard use only. For extended information ask to hose’s manufacturer. -
Page 61: G Appendix. "Sefl" Installation
G APPENDIX. “SEFL” INSTALLATION Connect SEFL flow sensor as shown. For a proper installation please put SEFL “signal wire” perpendicularly to pump’s solenoid. Flow Sensor “SEFL” 1 - Dosing Pump 2 - Suction Hose 3 - Delivery Hose 4 - Injection Valve 5 - Air venting 6 - Level Probe 7 - Foot Filter... -
Page 62: H Appendix. Master-Slave Pumps Connection
H APPENDIX. MASTER-SLAVE PUMPS CONNECTION... -
Page 63: I Appendix. Exploded View
I APPENDIX. EXPLODED VIEW... - Page 64 MOD 7.5 B1 Q Ed. 1 - rev. 0 21/02/2012 PRODUCT SERVICE REPAIR FORM ENCLOSE THE PRESENT FORM TO THE DELIVERY NOTE DATE ..........SENDER Company name ............................Address ..............................Phone no..............................Contact person............................. PRODUCT TYPE (see product label) DEVICE CODE ..............................
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Page 67: Table Of Contents
SUMMARY GENERAL SAFETY GUIDELINES ............2 PURPOSE OF USE AND SAFETY ............3 LEGEND ....................3 ENVIRONMENTAL SAFETY ..............4 LABEL ....................4 SPARE PARTS ..................4 TRANSPORTATION AND STORAGE .............. 5 1. INTRODUCTION ................6 2. UNPACKING ..................7 3. - Page 68 When dismantling a pump please separate material types and send them according to local recycling disposal requirements. We appreciate your efforts in supporting your local Recycle Environmental Program. Working together we’ll form an active union to assure the world’s invaluable resources are conserved.
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