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444C DUAL PERFORMANCE VALUE PACK
It is essential that you and any other operator of this
product read and understand the contents of this manual
before installing and using this product.
SAVE THIS MANUAL FOR FUTURE REFERENCE
PART NO. 44432
(Chrome)
PART NO. 44442
(Stealth Black)
IMPORTANT:
USER MANUAL
44432
44442
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Table of Contents
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Summary of Contents for VIAIR 44432
- Page 1 444C DUAL PERFORMANCE VALUE PACK PART NO. 44432 (Chrome) PART NO. 44442 (Stealth Black) 44432 44442 IMPORTANT: It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product.
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Page 2: Important Safety Instructions
Do not mount compressor in locations where the unit is likely to come in contact with water. 5. For remote filter mounting, select compressor mounting location where air line can be routed from compressor air inlet to remote inlet air filter. Make sure Remote Inlet Air Filter is located in a dry location, away from the elements. 6. You will also want to select compressor mounting location where the leader hose bracket can be mounted to secure the leader hose. 7. If it is necessary to mount air compressors further away from the battery, such as inside your vehicle or on the chassis of a pickup, use a minimum 8 AWG positive lead wire for remote installation. 8. Do not mount compressor near areas where flammable liquids are stored. 9. VIAIR suggests the use of a 40-amp rated relay with each compressor (not included with this kit). 10. VIAIR also suggests the use of a 200 PSI maximum pressure switch to regulate on & off pressures. Pressure switch is not included with this kit. USER MANUAL... -
Page 3: Mounting And Wiring
444C DUAL PERFORMANCE VALUE PACK MOUNTING AND WIRING 1. Disconnect ground cable from vehicle’s battery. 2. Temporarily position the air compressor in the location where it will be mounted. 3. Route ground wire to the negative post of the battery or to an appropriate grounding point and cut ground wire to length as needed. 4. Mount each air compressor with the four sets of bolts, nuts, washers, and locking washers provided. (See Fig. 2 for Mounting Instructions). Use of thread sealant is recommended. 5. NOTE: For Remote Inlet Air Filter Installation, refer to Remote Inlet Air Filter Installation Instructions included in the Remote Inlet Air Filter Pack. 6. Your air compressors come with heavy duty heat-resistant leader hose with 1/4” NPT fittings. This leader hose is designed to prolong the life of your air line. Do not remove the leader hoses from the air compressors. -
Page 4: Maintenance And Repairs
1. Periodically check all electrical, fittings connections. Clean and tighten as needed. 2. Periodically check all mounting screws. Tighten as needed. 3. Replace Air Filter Element periodically. Replacement frequency depends on operating frequency and operating environment. For frequent use in dusty environments, we recommend that you replace air filter element once a month. 4. Regularly clean dust and dirt from compressor cooling fins and motor housing. 5. Your air compressor is equipped with a permanently lubricated, maintenance-free motor. Never try to lubricate the compressor. 6. All repairs should be performed by Manufacturer or Manufacturer’s Authorized Service Agencies only. CAUTION: Never touch the air compressor or fittings connected to the air compressor with bare hands during or immediately after use. The leader hose and fittings connected to leader hose will become very HOT during and after use. If necessary, wear heat resistant gloves to handle fittings, air line, and leader hose. SPECIFICATIONS • Part No. 44432 / Part No. 44442 / 444C Dual Performance Pack Motor Voltage: 12 Volts Combined Max. Current Consumption: 40 Amps Motor Type: Permanent Magnetic Horsepower: 1/4 Max. Working Pressure: 200 PSI Max. Duty Cycle (@ 72°F & 100 PSI): 100% Minutes On/Off (@ 72°F & 100 PSI): 1 Hour Run Time Max. Duty Cycle (@ 72°F & 200 PSI): 50% Max. Restart Pressure: 200 PSI Max. Ambient Temperature:... - Page 5 444C DUAL PERFORMANCE VALUE PACK COMPRESSOR APPLICATION GUIDE To ensure that you get the highest level of satisfaction from your compressor’s performance, refer to information below: VIAIR COMPRESSOR REFERENCE CHART COMPRESSOR SERIES DUTY CYCLE MAX. WORKING PRESSURE (100 PSI @ 72°F) 090 SERIES 120 PSI 092 SERIES 120 PSI 095 SERIES 120 PSI 097 SERIES 10% 130 PSI 098 SERIES 10% 130 PSI 100 SERIES 15% 130 PSI 250 IG SERIES 100% 150 PSI 275 SERIES 25% 150 PSI...
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Page 6: Troubleshooting Guide
444C DUAL PERFORMANCE VALUE PACK TROUBLESHOOTING GUIDE: PROBLEM: POSSIBLE CAUSE(S) CORRECTIVE ACTION Tank pressure drops when 1. Loose drain cock 1. Tighten drain cock compressor(s) shut off 2. Check valve leaking 2. Replace check valve or 3. Loose connections compressor(s) 3. Check all connections with soap and water solution and tighten Compressor runs 1. Excessive air usage 1. Decrease air usage continuously and air flow 2. Loose connections 2. Check all connections with lower than normal 3. Worn piston ring or inlet valve. - Page 7 444C DUAL PERFORMANCE VALUE PACK Wiring Diagram: (Relays, Pressure Switch & Fuse Not Included) USER MANUAL...
- Page 8 444C DUAL PERFORMANCE VALUE PACK LIMITED WARRANTY: VIAIR Corporation warrants this product, when properly installed and under normal conditions of use, to be free from defects in workmanship and materials for a period of one year from its original date of purchase. To receive warranty service or repair, please contact VIAIR Corporation. Returns should be made within one year of the date of purchase, after a Return Goods Authorization (RGA) number has been assigned by VIAIR Corporation. To obtain RGA, fax a copy of your receipt to (949) 585-0188. For complete warranty details, please visit: www.viaircorp.com/warranty PLEASE NOTE: THIS WARRANTY COVERS PRODUCT DEFECTS ONLY; IT DOES NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES AS RESULT OF MISUSE OR ABUSE. This Manual is proprietary to VIAIR Corporation and no ownership rights are hereby transferred. No part of the Manual shall be used, reproduced, translated, converted, adapted, stored in a retrieval system, communicated or transmitted by any means, for any commercial purpose, including without limitation, sale, resale, license, rental or lease, without the prior express written consent of VIAIR. VIAIR does not make any representations, warranties or guarantees, express or implied, as to the accuracy or completeness of the Manual. Users must be aware that updates and amendments will be made from time to time to the Manual. It is the user’s responsibility to determine whether there have been any such updates or amendments. Neither VIAIR nor any of its directors, officers, employees or agents shall be liable in contract, tort or in any other manner whatsoever to any person for any loss, damage, injury, liability, cost or expense of any nature, including without limitation incidental, special, direct or consequential damages arising out of or in connection with the use of the Manual. 15 EDELMAN • IRVINE, CA 92618 TEL: (949) 585-0011 • FAX: (949) 585-0188 www.viaircorp.com USER MANUAL...
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