Ice-O-Matic ICE Series Service And Installation Manual

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Contents
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SERVICE AND INSTALLATION MANUAL

THE ICE SERIES CUBERS

ICE0250 through ICE2100 SERIES*

*Includes Undercounter and 22 Inch Series

Ice-O-Matic

11100 East 45th Ave

Denver, Colorado 80239

11-1000

Date 8/22/15

Table of Contents

Need help?

Do you have a question about the ICE Series and is the answer not in the manual?

Questions and answers

Ron Ankney

June 22, 2025

After harvest, don't cycle back to making ice

Summary of Contents for Ice-O-Matic ICE Series

Page 1 SERVICE AND INSTALLATION MANUAL THE ICE SERIES CUBERS ICE0250 through ICE2100 SERIES* *Includes Undercounter and 22 Inch Series Ice-O-Matic 11100 East 45th Ave Denver, Colorado 80239 11-1000 Date 8/22/15...
Page 2 Ice-O-Matic Warranty Every Ice-O-Matic ice maker is backed by a warranty that provides both parts and labor coverage. To view the warranty details, register products, or check your warranty status visit the “Warranty and Water Filter Registration”...
Page 3 ICE Series Notes Table of Contents Table of Contents Page A1 General Information How To Use This Manual Page A2 Model And Serial Number Format Page A3 Electrical And Mechanical Specifications Page A5-A8 Installation Guidelines Page A9 Electrical And Plumbing Requirements...
Page 4 ICE Series Table Of Contents Table of Contents Table of Contents Page A1 General Information How To Use This Manual Page A2 Model And Serial Number Format Page A3 Installation Guidelines Page A5 Electrical And Plumbing Requirements Page A6-A13 Remote Condenser Installation...
Page 5 Troubleshooting Trees in Section C. Most aspects of the ICE Series machines are covered in this manual, however, should you encounter any conditions not addressed herein, please contact the Ice-O-Matic Technical Service Department for assistance.
Page 6 ICE Series General Information Model and Serial Number Format Model Numbers 040 0 H A Cooled Condenser Type: A=Air W=Water R=Remote T=Top Discharge Air Cube Size: H=Half (3/8x7/8x7/8) F=Full (7/8x7/8 x7/8) G=Grande (1¼x1⅛x7/8) Voltage: 0=115V 5=240/50/1 6=208-230/60/1 7=208-230/60/3 Approximate 24 hour ice production: (x 10 @ 70°F/21°C Air and 50°F/10°C Water)
Page 7 Model and Serial Number Format Sample Only This format is 14 characters long and begins with a date code followed by the Ice-O-Matic identifier, and then a sequential number. This is an entirely numerical serial number. The new serial number will look like the example.
Page 8 Stacking: Ice-O-Matic does not endorse stacking ice machines. Dispenser Application: A thermostatic bin control kit must be installed if the ICE Series ice machine is placed on a dispenser. A bin top may or may not be required. (Exception is the...
Page 9 ICE Series General Information Electrical and Plumbing Requirements: ICEU150, ICEU200, ICEU205 and ICEU206 Page A6...
Page 10 ICE Series General Information Electrical and Plumbing Requirements: ICEU150, 220, 225 and 226 ICE MAKER WATER-IN 3/8 FPT OR 1/4 Male Flare Note: The ICEU150, ICEU220, ICEU225 and ICEU226 do not have a splash curtain. These models utilize a thermostatic bin control in place of a mechanical bin switch.
Page 11 ICE Series General Information Electrical and Plumbing Requirements: ICEU300 and 305 ICE MAKER WATER-IN 3/8 FPT OR 1/4 Male Flare Note: The ICEU300 does not have a splash curtain. This model utilize a thermostatic bin control in place of a mechanical bin switch.
Page 12 ICE Series General Information Electrical and Plumbing Requirements: ICE0250, ICE0400, ICE0500, ICE0606, ICE0806 and ICE1006 (30 Inch Wide Cubers) ICE0855, ICE0856 and ICE1006 Page A9...
Page 13 ICE Series General Information Electrical and Plumbing Requirements: ICE1406, ICE1806, ICE2106 (48 Inch Wide Cubers) Prior to January 2008 Page A10...
Page 14 ICE Series General Information Electrical and Plumbing Requirements: ICE0320 and ICE0520 (22 Inch Wide Cubers) Page A11...
Page 15 ICE Series General Information Electrical and Plumbing Requirements: ICE1400, ICE1800 and ICE2100 Revision 3 (From January 2008) Page A12...
Page 16 ICE Series General Information Electrical and Plumbing Requirements: ICE1506 Remote Page A13...
Page 17 ICE Series General Information Electrical and Plumbing Requirements: ICE1506R5 Remote Page A14...
Page 18 ICE Series General Information Electrical and Plumbing Requirements: ICE0726 and ICE0926 Remote Page A15...
Page 19 ICE Series General Information Electrical and Plumbing Requirements: ICE1506HT Air Cooled, Top Air Discharge Clearance Requirements for the ICE1506HT to insure proper air circulation. 8 inches Back 6 inches Sides 2 inches Page A16...
Page 20 ICE Series General Information Remote Condenser Installation For proper operation of the Ice-O-Matic ice machine, the following installation guidelines must be followed. Failure to do so may result in loss of production capacity, premature part failure, and may void all warranties.
Page 21 Mixing Valve (Head Master). Only one valve is required per system. Kits are available to modify the condenser for compatibility. For more information contact your Ice-O-Matic Distributor. 34 ft. horizontal 10 ft. drop x 6.6 + 34 ft horizontal = 100 10 ft.
Page 22 General Information How the ICE Machine Works A general description of how the ICE Series cubers work is given below. The remainder of the manual provides more detail about the components and systems. With the ICE/OFF/WASH switch in the ICE position, the compressor, water pump and condenser fan motor (when applicable) will energize starting the freeze cycle.
Page 23 ICE Series General Information Undercounter Bin Removal-ICEU300/305 and ICEU150-220/225/226 (From 6/08) Series The storage bin can be removed by: Remove the lower grill. 2. Remove two screws securing bin to cabinet base. 3. Remove the thumbscrews from the back wall of the bin.
Page 24 ICE Series General Information Undercounter Bin Removal-ICEU150/200/220/225/226 Series (Prior to 6/08) The storage bin can be removed by: 1. Remove the two screws at the rear of the top panel. 2. Remove the two screws from the front panel. 3. Remove two screws securing bin to cabinet base.
Page 25 Further, Ice-O-Matic and its affiliates will not be liable for any claims, damages or expenses incurred by customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or part received from an unauthorized service center.
Page 26 ICE Series Scheduled Maintenance Maintenance Note: Maintenance should be performed by an Ice-O-Matic trained Service Technician. Electrical shock and/or injury from moving parts inside this machine can cause serious injury. Disconnect electrical supply to machine prior to performing any adjustments or repairs.
Page 27 Because the RO process removes all minerals and metals from the water it can promote the faster growth of microbial, mold and slime. If RO water is used, Ice-O-Matic recommends the water pH is verified to be a neutral 7.0 to minimize the corrosive effects.
Page 28 Citric Acid 3% to 7% Ice-O-Matic recommends cleaning be done by a trained technician and that they follow detailed steps as prescribed in the Technical Service Manual. Most cleaners list in their instructions an ounces to a gallon mixture for proper level of solution. Pouring undiluted cleaner directly into the water trough may not give proper dilution level.
Page 29 ICE Series Winterizing Procedures Winterizing Procedures Important! Whenever the ice machine is taken out of operation during the winter months, the procedure below must be performed. Failure to do so may cause serious damage and will void all warranties. 1. Turn off water to machine.
Page 30 ICE Series Cabinet Care Cleaning Stainless Steel and Aluminum Commercial grades of stainless steel and aluminum are susceptible to rusting and corrosion if not properly maintained. It is important that you properly care for the stainless steel and aluminum surfaces of your ice machine and bin to avoid the possibility of rust or corrosion.
Page 31 ICE Series Troubleshooting Trees How To Use The Troubleshooting Trees The troubleshooting trees were developed to be used in conjunction with the service information in the sections that follow. If used together as intended, these two parts of the manual will allow the ice machine service technician to quickly diagnose many of the problems encountered with the ice machines.
Page 32: Table Of Contents
ICE Series Troubleshooting Trees Troubleshooting Trees Table Of Contents Machine Does Not Run Machine Runs, Does Not Make Ice C4 – C5 Slow Production (Cube Formation Good) Low Suction Pressure High Suction Pressure Cubes Are Hollow Uneven Bridge Thickness Ice Bridge Thickness Varies Cycle To Cycle...
Page 33: Machine Does Not Run
ICE Series Troubleshooting Trees Machine Does Not Run NOT OK Check for correct Is the selector power supply to the Correct field switch set to machine wiring deficiency ICE? TRIPPED Check High Reset and identify reason Pressure Safety for high head...
Page 34: Machine Runs, Does Not Make Ice
ICE Series Troubleshooting Trees Machine Runs, Does Not Make Ice GO TO PAGE C5 Is water Is the running over compressor running? evaporator? Go to the GOOD Check for power to Check contactor for Troubleshooting bad contactor or coil. the compressor...
Page 35 ICE Series Troubleshooting Trees Machine Runs, Does Not Make Ice (continued) HIGH OR NORMAL If head pressure is Is water SUCTION Check refrigerant also high, make sure leaking out of pressures, see page Condenser is clean the Purge and machine has...
Page 36: Slow Production (Cube Formation Good)
ICE Series Troubleshooting Trees Slow Production (Cube Formation Good) Does installation Check for excessive Check refrigeration meet head pressure system, Section E guidelines? TOO HIGH Correct any installation defects Is this unit air Is the Air Check refrigeration cooled or...
Page 37: Low Suction Pressure
ICE Series Troubleshooting Trees Low Suction Pressure Correct Does deficiency in installation installation meet guidelines? Go to Is the water Troubleshooting flow over the Tree on page Evaporator correct? Low charge, NOT OK Check for correct locate and Is the...
Page 38: High Suction Pressure
ICE Series Troubleshooting Trees High Suction Pressure Have you Go to “Slow checked the Production” Replace “Slow Troubleshooting Compressor Production” Tree Tree? NOT OK Is the head Check Hot Gas Check Compressor, pressure also Valve, see page E5 see page E1...
Page 39: Cubes Are Hollow
ICE Series Troubleshooting Trees Cubes Are Hollow Is the water Is there good Is water Purge Valve has temperature water flow leaking from an obstruction above 100°F over the the Purge or could be (38°C)? Evaporator? Drain? defective Water Go to the “Poor...
Page 40: Uneven Bridge Thickness
ICE Series Troubleshooting Trees Uneven Bridge Thickness Make sure Problem in supply water Is water water system, temperature is running into see pages D1 below 100°F the bin? and D2. (38°C) Serpentine coil Are the Check for water on back of...
Page 41: Ice Bridge Thickness Varies Cycle To Cycle
ICE Series Troubleshooting Trees Ice bridge Thickness Varies Cycle To Cycle Is air and water temps Correct consistent and installation within deficiency guidelines? NOT OK Check the Purge Clean Purge Valve for water leaks Valve or replace if defective NOT OK...
Page 42: Machine Produces Cloudy Ice
ICE Series Troubleshooting Trees Machine Produces Cloudy Ice See “Poor Is water Water Running running evenly Over Evaporator across the Troubleshooting evaporator? Tree page C13 Correct Doe machine installation meet deficiency installation guidelines? See Section A Cloudiness is a result of properties...
Page 43: Poor Water Distribution Over Evaporator
ICE Series Troubleshooting Trees Poor Water Distribution Over The Evaporator Is the water Correct level in the Is the supply deficiency in Is the machine Water Trough water supply water level? correct? See pressure pressure Section D correct? Check Water...
Page 44: Machine Does Not Enter Harvest
ICE Series Troubleshooting Trees Machine Does Not Enter Harvest Check Purge Valve Will suction Is the freeze to make sure it is not Hot Gas Valve pressure drop pattern on the leaking, if it is could be leaking below cut-in of...
Page 45: Machine Enters Harvest, Then Returns To Freeze Prematurely
ICE Series Troubleshooting Trees Machine Enters Harvest, Then Returns To Freeze Prematurely Check the Manual Is the Harvest OPEN Purge Switch Purge Switch is Assist working Normally Closed defective properly? See contacts. See page page F6 CLOSED Adjust as Check High...
Page 46: Length Of Harvest Excessive
ICE Series Troubleshooting Trees Length Of Harvest Excessive Does the Correct machine meet installation installation deficiency guidelines? Check Harvest Low refrigerant Is the ice Assist Assembly for charge, repair formation proper operation, leak and weigh even on the see page F6...
Page 47: Ice Does Not Release From Evaporator
ICE Series Troubleshooting Trees Ice Does Not Release From Evaporator Is the ice bridge correct? See Level the Is the machine page F4 machine level? Does water Set proper Clean the Check Harvest run over the bridge Evaporator, see Assist for proper...
Page 48 ICE Series Troubleshooting Trees Hot Evaporator, Low Suction And Discharge Pressure (Remote Only) Does the machine meet Correct the installation installation guidelines? deficiency Does the Mixing Valve machine have may be the proper defective, see refrigeration page E6 charge? Repair leak,...
Page 49 ICE Series Water System Water Distribution and Components Water enters the machine through the float valve located in the water trough. The water trough holds water used for ice making. The float valve is used to maintain the proper water level in the water trough.
Page 50 ICE Series Water System Water Distribution Tube Water is pumped to a distribution tube located at the top of the evaporator and is used to distribute water evenly over the evaporator. The distribution tube can be removed and dissembled for cleaning if the hole becomes plugged or if there is excessive mineral build-up in the water system.
Page 51 ICE Series Water System Water Splash Curtain The water splash curtain covers the evaporator to prevent water from splashing into the bin and is also used to actuate the bin switch. When the bin becomes full of ice, the splash curtain is held open when the ice drops off of the evaporator.
Page 52 ICE Series Water System Water Purge Valve When the machine enters the harvest cycle, the water pump continues to run and the purge valve opens. This allows mineral laden water to be pumped from the water trough to the drain. This helps keep the water system clean.
Page 53 ICE Series Water System Water Trough ICEU150/200 Models The water trough can be easily removed by the following procedures: 1. Disconnect power to the ice machine. Mounting Screws 2. Shut the water supply off to the ice machine. 3. Remove water splash curtains when applicable.
Page 54 ICE Series Refrigeration System Refrigerant Cycle and Components Before diagnosing the refrigeration system, it is very important that the refrigerant charge be correct. Whenever the refrigeration system has been opened, the filter-drier must be replaced and the proper refrigerant charge must be weighed in.
Page 55 ICE Series Refrigeration System Air Cooled Condenser (Self Contained) The air condenser is located in the back of the cabinet. Air is pulled through the condenser by a fan motor and discharged through the right hand side panel. The ICE1400 has 2 fan motors and discharges through the right side and left side panels.
Page 56 ICE Series Refrigeration System Thermostatic Expansion Valve (TXV) The thermostatic expansion valve meters the flow of refrigerant into the evaporator changing its state from a high-pressure liquid to a low-pressure liquid. This drop in pressure causes the refrigerant to cool. The cooled refrigerant absorbs heat from the water circulating over the evaporator.
Page 57 ICE Series Refrigeration System Thermostatic Expansion Valve (Continued) A dual evaporator machine will have one TXV for each evaporator. If one TXV sticks open and the other is operating normally, the suction pressure will be higher than normal and both evaporators will build thick ice.
Page 58 ICE Series Refrigeration System Note: Permanent discoloration of the evaporator plating is normal and will cause no problems with harvesting the ice or sanitary conditions. Before condemning the evaporator for plating problems, be certain it is not just discoloration. Good evaporators will not be covered under warranty. If the spillway (plastic evaporator top) becomes damaged, it can be replaced.
Page 59 ICE Series Refrigeration System Remote Condenser (Continued) If the airflow is restricted or the condenser is dirty, the head pressure will be excessively high, slow production will result and the compressor may overheat and eventually become damaged. The condenser coil and fan blades must be kept clean. The condenser can be cleaned with compressed air or by using a brush.
Page 60 ICE Series Refrigeration System Pump Down System (Remote Only) The pump down system prevents liquid refrigerant from migrating to the evaporator and compressor during the off cycle and prevents the compressor from slugging or starting under an excessive load. Liquid Line Solenoid...
Page 61 Most Ice-O-Matic ice machine use R134a or R404a refrigerant. Always check the serial number data plate for the proper type of refrigerant and the amount used in the machine you are servicing.
Page 62 ICE Series Refrigeration System If the refrigeration system is extremely wet, use radiant heat to raise the temperature of the system. This action will cause the moisture to vaporize at less of a vacuum. The use of two (2) valves, one between the vacuum pump and gauge manifold and the other between the refrigerant cylinder and the gauge manifold allows you to evacuate and charge the system without disconnecting any hoses.
Page 63 ICE Series Electrical System Control Circuit All machines in this manual are electro-mechanical controlled; however the control circuitry on the single evaporator units differs from the dual evaporator units and is detailed below. Selector Switch The selector switch is used to put the machine into the ICE making or WASH cycle or to turn the machine OFF.
Page 64 ICE Series Electrical System Compressor Check (Continued) If all starting components are good, check the voltage from the common terminal of the compressor, making sure proper voltage is supplied to the compressor and all wiring is properly connected. If the compressor does not start and there is excessive amperage draw, (see locked rotor amps on compressor tag) the compressor has a locked rotor and should be replaced.
Page 65 ICE Series Electrical System Untimed Freeze Cycle During the freeze cycle the compressor, water pump and condenser fan motor(s) (if used) are running. On remote systems the liquid line solenoid is also energized, see Refrigeration System. As ice forms on the evaporator, the suction pressure drops.
Page 66 ICE Series Electrical System Timed Freeze When the freeze timer is energized, the machine Sample Timer is in the timed portion of the freeze cycle. The freeze timer will time out the remainder of the freeze cycle. Once the time has passed, the machine will enter the harvest cycle.
Page 67 ICE Series Electrical System Harvest Cycle Single Evaporator Machines Once the freeze timer has timed out, power is sent to relay 1 and the machine enters the harvest cycle. Once in harvest, the purge valve, hot gas valve and harvest motor are energized. The water pump continues to run during the first part of the harvest cycle so that mineral laden water remaining in the water trough can be pumped through the purge valve to the drain.
Page 68 ICE Series Electrical System Harvest Assist Assembly* *Note: Harvest Assist Assemblies factory installed from Serial Number 1507 utilize a cam only and a synchronous motor. Service parts are not available for both configurations; the complete assembly must be replaced. The harvest assist assembly has several purposes: to assist in moving the ice off of the evaporator, to control purge duration, control the length of harvest and to terminate harvest.
Page 69 ICE Series Electrical System *Note: Harvest Assist Assemblies factory installed from Serial Number 1507 utilize a cam only and a synchronous motor. Service parts are not available for both configurations; the complete assembly must be replaced. Probe Tip and Swivel The probe tip is attached to the clutch* and makes contact with the back of the ice slab during harvest.
Page 70 ICE Series Electrical System Cam Switch Adjustment Check the cam switch for proper adjustment by slowing turning the clutch by hand in a counterclockwise direction while listening for the switch contacts to change. The switch should have an audible “click” as the roller reaches the high part of the cam. Now slowly turn the clutch in a clockwise direction and the switch should have an audible “click”...
Page 71 ICE Series Electrical System Undercounter machines: A thermostatic bin control is used on the undercounter models. The bin thermostat is located in the control box with a capillary tube, which is in a brass thermo-well mounted to the water trough or right side of the bin. When ice comes in contact with the capillary tube thermo-well, the bin thermostat opens and the machine will shut off.
Page 72 ICE Series Electrical System Electrical Sequence for the ICE1400 Series Version 3&4, ICE1800 Series Version 3&4 and the ICE2100 Series Version 3&4 Cubers. (Manufactured from January, 2008) ICE1400A/W3&4, 1800W3&4 and 2100W3&4 Electrical Sequence (Includes 50 hz. And 3 Phase) 1. Suction Pressure starts out at approx 60 psi and slowly drops to close the LP Control.
Page 73 ICE Series Electrical System Electrical Sequence for the ICE1400 Series Version 3&4, ICE1800 Series Version 3&4 and the ICE2100 Series Version 3&4 Cubers. (Manufactured from January, 2008) ICE1400R3&4, 1800R3&4 and 2100R3&4 Electrical Sequence (Includes 50 hz. And 3 Phase) This unit incorporates a timer upstream of the Low Pressure Control for Low Ambients.
Page 74 ICE Series Electrical System Electrical Sequence for theICE1506 Series Version 3 (Manufactured from January, 2008) This unit incorporates a timer upstream of the Low Pressure Control for Low Ambients. 1. When the Selector Switch is set to ICE, Relay Number 2 Coil is energized through Cam Switch contacts C and NC (Bypasses the Bin Controls) 2.
Page 75 ICE Series Notes Table of Contents Table of Contents Page A1 General Information How To Use This Manual Page A2 Model And Serial Number Format Page A3 Electrical And Mechanical Specifications Page A5-A8 Installation Guidelines Page A9 Electrical And Plumbing Requirements...
Page 76 ICE Series Wiring Diagram ICEU150/200/205/206 Air and Water Wiring Diagram Page G1...
Page 77 ICE Series Wiring Diagram ICEU150/200/205/206 Air and Water Wiring Schematic Page G2...
Page 78 ICE Series Wiring Diagram ICEU150/220/225/226 Air and Water Wiring Diagram Page G3...
Page 79 ICE Series Wiring Diagram ICEU150/220/225/226 Air and Water Wiring Schematic Page G4...
Page 80 ICE Series Wiring Diagram ICE0250 Air and Water Wiring Diagram Page G5...
Page 81 ICE Series Wiring Diagram ICE0250 Air and Water Wiring Schematic Page G6...
Page 82 ICE Series Wiring Diagram ICE0400 Air and Water Wiring Diagram Page G7...
Page 83 ICE Series Wiring Diagram ICE0400 Air and Water Wiring Schematic Page G8...
Page 84 ICE Series Wiring Diagram ICE0405/0406 Air and Water Wiring Diagram Page G9...
Page 85 ICE Series Wiring Diagram ICE0405/0406 Air and Water Wiring Schematic Page G10...
Page 86 ICE Series Wiring Diagram ICE0500 Air and Water Wiring Diagram Page G11...
Page 87 ICE Series Wiring Diagram ICE0500 Air and Water Wiring Schematic Page G12...
Page 88 ICE Series Wiring Diagram ICE0500 Remote Wiring Diagram Page G13...
Page 89 ICE Series Wiring Diagram ICE0500 Remote Wiring Schematic Page G14...
Page 90 ICE Series Wiring Diagram ICE0605/0606/0805/0806/1005/1006 Air and Water Wiring Diagram Page G15...
Page 91 ICE Series Wiring Diagram ICE0605/0606/0805/0806/1005/1006 Air and Water Wiring Schematic Page G16...
Page 92 ICE Series Wiring Diagram ICE0605/0606/0805/0806/1005/1006 Remote Wiring Diagram Page G17...
Page 93 ICE Series Wiring Diagram ICE0605/0606/0805/0806/1005/1006 Remote Wiring Schematic Page G18...
Page 94 ICE Series Wiring Diagram ICE1007 Air and Water Wiring Diagram Page G19...
Page 95 ICE Series Wiring Diagram ICE1007 Air and Water Wiring Schematic Page G20...
Page 96 ICE Series Wiring Diagram ICE1007 Remote Wiring Diagram Page G21...
Page 97 ICE Series Wiring Diagram ICE1007 Remote Wiring Schematic Page G22...
Page 98 ICE Series Wiring Diagram ICE1405/1406/1806/2005/2106 Air and Water Wiring Diagram Page G23...
Page 99 ICE Series Wiring Diagram ICE1405/1406/1806/2005/2106 Air and Water Wiring Schematic Page G24...
Page 100 ICE Series Wiring Diagram ICE1405/1406/1806/2005/2106 Remote Wiring Diagram Page G25...
Page 101 ICE Series Wiring Diagram ICE1405/1406/1806/2005/2106 Remote Wiring Schematic Page G26...
Page 102 ICE Series Wiring Diagram ICE1407/1807/2107 Air and Water Wiring Diagram Page G27...
Page 103 ICE Series Wiring Diagram ICE1407/1807/2107 Air and Water Wiring Schematic Page G28...
Page 104 ICE Series Wiring Diagram ICE1407/1807/2107 Remote Wiring Diagram Page G29...
Page 105 ICE Series Wiring Diagram ICE1407/1807/2107 Remote Wiring Schematic Page G30...
Page 106 ICE Series Wiring Diagram ICE1606 Remote Wiring Diagram Page G31...
Page 107 ICE Series Wiring Diagram ICE1606 Remote Wiring Schematic Page G32...
Page 108 ICE Series Wiring Diagram ICE0320 Air and Water Wiring Diagram Page G33...
Page 109 ICE Series Wiring Diagram ICE0320 Air and Water Wiring Schematic Page G34...
Page 110 ICE Series Wiring Diagram ICE0520 Air and Water Wiring Diagram Page G35...
Page 111 ICE Series Wiring Diagram ICE0520 Air and Water Wiring Schematic Page G36...
Page 112 ICE Series Wiring Diagram ICE0325/0525 Air and Water Wiring Diagram Page G37...
Page 113 ICE Series Wiring Diagram ICE0325/0525 Air and Water Wiring Schematic Page G38...
Page 114 ICE Series Wiring Diagram ICE0305 Air and Water Wiring Diagram Page G39...
Page 115 ICE Series Wiring Diagram ICE0305 Air and Water Wiring Schematic Page G40...
Page 116 ICE Series Wiring Diagram ICE1506 Remote Page G41...
Page 117 ICE Series Wiring Diagram ICE1506 Remote Page G42...
Page 118 ICE Series Wiring Diagram ICEU300 Air and Water Page G43...
Page 119 ICE Series Wiring Diagram ICEU300 Air and Water Page G44...
Page 120 ICE Series Wiring Diagram ICEU305 Air and Water Page G45...
Page 121 ICE Series Wiring Diagram ICEU305 Air and Water Page G46...
Page 122 ICE Series Wiring Diagram ICE0500 Remote Wiring Diagram (R3) Page G47...
Page 123 ICE Series Wiring Diagram ICE0500 Remote Wiring Schematic (R3) Page G48...
Page 124 ICE Series Wiring Diagram ICE0605/0606/0806/1006 Remote Wiring Diagram (R3) Page G49...
Page 125 ICE Series Wiring Diagram ICE0605/0606/0806/1006 Remote Wiring Schematic (R3) Page G50...
Page 126 ICE Series Wiring Diagram ICE1007 Remote Wiring Diagram (R3) Page G51...
Page 127 ICE Series Wiring Diagram ICE1007 Remote Wiring Schematic (R3) Page G52...
Page 128 ICE Series Wiring Diagram ICE0250 Air4 and Water4, ICE0400 Air3 and Water3 Wiring Diagram Page G53...
Page 129 ICE Series Wiring Diagram ICE0250 Air4 and Water4, ICE0400 Air3 and Water3 Wiring Schematic Page G54...
Page 130 ICE Series Wiring Diagram ICE0320 Air3 and Water3, ICE0520 Air3 and Water3 Wiring Diagram Page G55...
Page 131 ICE Series Wiring Diagram ICE0320 Air4 and Water4, ICE0520 Air3 and Water3 Wiring Schematic Page G56...
Page 132 ICE Series Wiring Diagram ICE0406/405 Air3 and Water3, ICE0305 Air3 and Water3 Wiring Diagram Page G57...
Page 133 ICE Series Wiring Diagram ICE0406/405 Air3 and Water3, ICE0305 Air3 and Water3 Wiring Schematic Page G58...
Page 134 ICE Series Wiring Diagram ICE0325 Air3 and Water3, ICE0525 Air3 and Water3 Wiring Diagram Page G59...
Page 135 ICE Series Wiring Diagram ICE0325 Air3 and Water3, ICE0525 Air3 and Water3 Wiring Schematic Page G60...
Page 136 ICE Series Wiring Diagram ICE0500 Air3 and Water3 Wiring Diagram Page G61...
Page 137 ICE Series Wiring Diagram ICE0500 Air3 and Water3 Wiring Schematic Page G62...
Page 138 ICE Series Wiring Diagram ICE0500 Remote4 Wiring Diagram Page G63...
Page 139 ICE Series Wiring Diagram ICE0500 Remote4 Wiring Schematic Page G64...
Page 140 ICE Series Wiring Diagram ICE0606 Air3 and Water3, ICE0605 Air3 and Water3 Wiring Diagram ICE0806 Air3 and Water3, ICE0805 Air3 and Water3 Wiring Diagram ICE1006 Air3 and Water3, ICE1005 Air3 and Water3 Wiring Diagram Page G65...
Page 141 ICE Series Wiring Diagram ICE0606 Air3 and Water3, ICE0605 Air3 and Water3 ICE0806 Air3 and Water3, ICE0805 Air3 and Water3 ICE1006 Air3 and Water3, ICE1005 Air3 and Water3 Page G66...
Page 142 ICE Series Wiring Diagram ICE0606 Remote4&5 and ICE0605 Remote4&5 Wiring Diagram ICE0806 Remote4 and ICE0805 Remote4 Wiring Diagram ICE1006 Remote4 and ICE1005 Remote4 Wiring Diagram Page G67...
Page 143 ICE Series Wiring Diagram ICE0606 Remote4&5 and ICE0605 Remote4&5 Wiring Schematic ICE0806 Remote4 and ICE0805 Remote4 Wiring Schematic ICE1006 Remote4 and ICE1005 Remote4 Wiring Schematic Page G68...
Page 144 ICE Series Wiring Diagram ICE1405/6A3/W3, ICE1806W3 and ICE2106W3 Wiring Diagram Page G69...
Page 145 ICE Series Wiring Diagram ICE1405/6A3/W3, ICE1806W3 and ICE2106W3 Wiring Schematic Page G70...
Page 146 ICE Series Wiring Diagram ICE1407A3/W3, ICE1807W3 and ICE2107W3 Wiring Diagram Page G71...
Page 147 ICE Series Wiring Diagram ICE1407A3/W3, ICE1807W3 and ICE2107W3 Wiring Schematic Page G72...
Page 148 ICE Series Wiring Diagram ICE1405/6R3, ICE1806R3 and ICE2106R3 Wiring Diagram Page G73...
Page 149 ICE Series Wiring Diagram ICE1405/6R3, ICE1806R3 and ICE2106R3 Wiring Schematic Page G74...
Page 150 ICE Series Wiring Diagram ICE1407R3, ICE1807R3 and ICE2107R3 Wiring Diagram Page G75...
Page 151 ICE Series Wiring Diagram ICE1407R3, ICE1807R3 and ICE2107R3 Wiring Schematic Page G76...
Page 152 ICE Series Wiring Diagram ICE1506R3 Wiring Diagram Page G77...
Page 153 ICE Series Wiring Diagram ICE1506R3 Wiring Schematic Page G78...
Page 154 ICE Series Wiring Diagram ICE1406/5R, ICE1806R, ICE2106R Wiring Diagram, From Serial Number 09041280010342 Page G79...
Page 155 ICE Series Wiring Diagram ICE1406/5R, ICE1806R, ICE2106R Wiring Schematic, From Serial Number 09041280010342 Page G80...
Page 156 ICE Series Wiring Diagram ICE1407R, ICE1807R, ICE2107R Wiring Diagram, From Serial Number 09041280010342 Page G81...
Page 157 ICE Series Wiring Diagram ICE1407R, ICE1807R, ICE2107R Wiring Schematic, From Serial Number 09041280010342 Page G82...
Page 158 ICE Series Wiring Diagram ICE1506R3 Wiring Diagram From Serial Number 09041280010750 Page G83...
Page 159 ICE Series Wiring Diagram ICE1506R3 Wiring Schematic From Serial Number 09041280010750 Page G84...
Page 160 ICE Series Wiring Diagram ICEU300A/W Wiring Diagram From Serial Number 10041280011405 Page G85...
Page 161 ICE Series Wiring Diagram ICEU300 A/W Wiring Schematic From Serial Number 10041280011405 Page G86...
Page 162 ICE Series Wiring Diagram ICEU150-220-225-226 A/W Wiring Diagram From Serial Number 10041280011405 Page G87...
Page 163 ICE Series Wiring Diagram ICEU150-220-225-226 A/W Wiring Schematic From Serial Number 10041280011405 Page G88...
Page 164 ICE Series Wiring Diagram ICEU305A/W Wiring Diagram From Serial Number 10041280011405 Page G89...
Page 165 ICE Series Wiring Diagram ICEU305 A/W Wiring Schematic From Serial Number 10041280011405 Page G90...
Page 166 ICE Series Wiring Diagram ICE0400A5/400T6 Wiring Diagram Page G91...
Page 167 ICE Series Wiring Diagram ICE0400A5/400T6 Wiring Schematic Page G92...
Page 168 ICE Series Wiring Diagram ICE0500A5/500T6 Wiring Diagram Page G93...
Page 169 ICE Series Wiring Diagram ICE0500A5/500T6 Wiring Schematic Page G94...
Page 170 ICE Series Wiring Diagram ICE0606A5/606T6 Wiring Diagram Page G95...
Page 171 ICE Series Wiring Diagram ICE0606A5/606T6 Wiring Schematic Page G96...
Page 172 ICE Series Wiring Diagram ICE0606R6/605R6 Wiring Diagram Page G97...
Page 173 ICE Series Wiring Diagram ICE0606R6/605R6 Wiring Schematic Page G98...
Page 174 ICE Series Wiring Diagram ICE1006A5-W4/ICE0806A5-W5 Wiring Diagram Page G99...
Page 175 ICE Series Wiring Diagram ICE1006A5-W4/ICE0806A5-W5 Wiring Schematic Page G100...
Page 176 ICE Series Wiring Diagram ICE726R/ICE926R Wiring Diagram Page G101...
Page 177 ICE Series Wiring Diagram ICE726R/ICE926R Wiring Schematic Page G102...
Page 178 ICE Series Wiring Diagram ICE855A/ICE856A ICE1006A6/ICE1006W5 Wiring Diagram Page G103...
Page 179 ICE Series Wiring Diagram ICE855A/ICE856A ICE1006A6/ICE1006W5 Wiring Schematic Page G104...
Page 180 ICE Series Wiring Diagram ICE1006R6 Wiring Diagram Page G105...
Page 181 ICE Series Wiring Diagram ICE1006R6 Wiring Schematic Page G106...
Page 182 ICE Series Wiring Diagram ICE1506R5 Wiring Diagram Page G107...
Page 183 ICE Series Wiring Diagram ICE1506R5 Wiring Schematic Page G108...
Page 184 ICE Series Wiring Diagram ICE1506T Wiring Diagram Page G109...
Page 185 ICE Series Wiring Diagram ICE1506T Wiring Schematic Page G110...
Page 186 ICE Series Wiring Diagram ICE1006R Dual Cam Switch Wiring Diagram Page G111...
Page 187 ICE Series Wiring Diagram ICE1006R Dual Cam Switch Wiring Schematic Page G112...
Page 188 ICE Series Wiring Diagram ICE0806A/W 1006A/W Dual Cam Switch Wiring Diagram Page G113...
Page 189 ICE Series Wiring Diagram ICE0806 A/W ICE1006A/W Dual Cam Switch Wiring Schematic Page G114...
Page 190 ICE Series Notes Table of Contents Table of Contents Page A1 General Information How To Use This Manual Page A2 Model And Serial Number Format Page A3 Electrical And Mechanical Specifications Page A5-A8 Installation Guidelines Page A9 Electrical And Plumbing Requirements...
Page 191 ICE Series Cuber Performance Data 24 Hour Capacity Wires Min. Voltage @ 90/70 Including Fuse Circuit Comp. **Refrigerant Model Hz/Phase Lbs. BTUH Ground Size Amps Type Grams ICEU150*A1 115/60/1 3148 R404A ICEU150*W1 115/60/1 3392 R404A ICEU150*A2 115/60/1 3148 R404A ICEU150*W2...
Page 192 ICE Series Cuber Performance Data 24 Hour Capacity Wires Min. Voltage @ 90/70 Including Fuse Circuit Comp. **Refrigerant Model Hz/Phase Lbs. BTUH Ground Size Amps Type Grams ICE0320*W4 115/60/1 6115 13.1 10.1 R404A ICE0320*W5 115/60/1 6115 13.1 10.1 R404A ICE0400*A1...
Page 193 ICE Series Cuber Performance Data 24 Hour Capacity Wires Min. Voltage @ 90/70 Including Fuse Circuit Comp. **Refrigerant Model Hz/Phase Lbs. BTUH Ground Size Amps Type Grams ICE0520*W4 115/60/1 7852 11.8 R404A ICE0520*W5 115/60/1 7852 11.8 R404A ICE0606*A1 208-230/60/1 11538 12.4...
Page 194 ICE Series Cuber Performance Data 24 Hour Capacity Wires Min. Voltage @ 90/70 Including Fuse Circuit Comp. **Refrigerant Model Hz/Phase Lbs. BTUH Ground Size Amps Type Grams ICE1006*A5 208-230/60/1 16024 14.2 R404A ICE1006*A6 208-230/60/1 16024 14.2 R404A 1077 ICE1006*A7 208-230/60/1 16024 14.2...
Page 195 ICE Series Cuber Performance Data 24 Hour Capacity Wires Min. Voltage @ 90/70 Including Fuse Circuit Comp. **Refrigerant Model Hz/Phase Lbs. BTUH Ground Size Amps Type Grams ICE1506*R 208-230/60/1 1202 24337 27.4 19.8 R404A 6804 ICE1506*R2 208-230/60/1 1207 22999 24.5 17.5...
Page 196 ICE Series Cuber Performance Data 24 Hour Capacity Wires Min. Voltage @ 90°/70° Including Fuse Circuit Comp. **Refrigerant Model Hz/Phase Lbs. BTUH Ground Size Amps Type Grams ICEU205*A1 230/50/1 3842 R-134a ICEU205*W1 230/50/1 3768 R-134a ICEU205*A2 230/50/1 3842 R-134a ICEU205*W2...
Page 197 ICE Series Cuber Performance Data 24 Hour Capacity Wires Min. Voltage @ 90°/70° Including Fuse Circuit Comp. **Refrigerant Model Hz/Phase Lbs. BTUH Ground Size Amps Type Grams ICE0805*A1 230/50/1 13321 12.0 10.9 R404A 1162 ICE0805*W1 230/50/1 14382 10.9 R404A ICE0805*R1...
Page 198 ICE Series ___Specifications Cycle Time Back Head Timer Approx. Batch Ref. Charge Press. Press. Initiate Minutes Weight Volt. Cycle Model Type Ounces Approx. Approx. Setting* 70/50-90/70 Pounds Phase ICEU150*A1 R-404a 65 - 44 175 - 400 25 - 45 115-60-1...
Page 199 ICE Series Specifications Cycle Time Back Head Timer Approx. Batch Ref. Charge Press. Press. Initiate Minutes Weight Volt. Cycle Model Type Ounces Approx. Approx. Setting* 70/50-90/70 Pounds Phase ICE0400*A1 R-404a 65 - 41 175 - 400 16 - 21 115-60-1...
Page 200 ICE Series Specifications Cycle Time Back Head Timer Approx. Batch Ref. Charge Press. Press. Initiate Minutes Weight Volt. Cycle Model Type Ounces Approx. Approx. Setting* 70/50-90/70 Pounds Phase ICE0606*A1 R-404a 60 - 35 175 - 400 11 - 19 208/230-60-1...
Page 201 ICE Series Specifications Cycle Time Back Head Timer Approx. Batch Ref. Charge Press. Press. Initiate Minutes Weight Volt. Cycle Model Type Ounces Approx. Approx. Setting* 70/50-90/70 Pounds Phase ICE1007*A1 R-404a 60 - 35 175 - 400 10 - 16 208/230-60-3...
Page 202 ICE Series Specifications Cycle Time Back Head Timer Approx. Batch Charge Press. Press. Initiate Minutes Weight Volt. Phase Model Ref. Type Ounces Approx. Approx. Setting* 70/50-90/80 Pounds Cycle ICE1806*W1 R-404a 60 - 34 11 - 17 208/230-60-1 ICE1806*R1 R-404a 60 - 37...
Page 203 ICE Series Specifications Cycle Time Back Head Timer Approx. Batch Charge Press. Press. Initiate Minutes Weight Volt. Phase Model Ref. Type Ounces Approx. Approx. Setting* 70/50-90/80 Pounds Cycle ICEU205*A1 R-134a 30 - 13 120 - 170 19 - 36 220-240/50/1...
Page 204 ICE Series Specifications Cycle Time Back Head Timer Approx. Batch Charge Press. Press. Initiate Minutes Weight Volt. Phase Model Ref. Type Ounces Approx. Approx. Setting* 70/50-90/80 Pounds Cycle ICE0605*R4 R-404a 45 - 43 240 - 400 15 - 18 220-240/50/1...
Page 205 Compressor Troubleshooting Guide 9. Head pressure too high a. Refrigerant overcharge a. Weigh in the correct charge b. Air in the refrigeration b. Make sure refrigeration system system does not have any leaks and that you are able to achieve a good evacuation c.
Page 206 Compressor Troubleshooting Guide 6. Start relay burns out a. Low or high supply a. Check incoming voltage to voltage make sure it is no more than 5% lower or 10% higher than machine rated voltage. b. Short cycling b. Check for reason in compressor short cycles above.
Page 207 Compressor Troubleshooting Guide 3. Compressor starts but e. Excessive suction or e. Check expansion valve for trips on overload discharge pressure proper superheat (Continued) Check hot gas valve for leakage System may be overcharged Condenser may be restricted Damaged compressor valves f.
Page 208 Compressor Troubleshooting Guide 1. Compressor hums but a. Improperly wired a. Make sure wires are will not start connected to the correct terminals b. Low line voltage b. Make sure supply voltage is no less than 5% below machines rated voltage c.
Page 209 Compressor Burnout Procedure Once a compressor burnout is has been determined the following procedure should be followed: A. Recover the refrigerant charge from the machine. B. Remove the compressor. C. Inspect the hot gas valve for contaminants, if found, replace the hot gas valve and expansion valve.
Page 210 ICE-O-MATIC COMPRESSOR SPECIFICATIONS COMPRESSOR & COMPONENT PART USAGE START COMPRESSOR SUPPLIER MODEL NUMBER OVERLOAD COMPRESSOR CAPACITOR CAPACITOR RELAY 9181084-03 DANFOSS SC15GH 9181003-27 9181004-15 INTERNAL 9181085-01 COPELAND RS64C2E-PAA-214 9181003-26 9181009-17 9181010-12 9181005-22 9161085-02 COPELAND RS64C1E-PFA-214 9081003-26 9181009-17 9181010-12 INTERNAL 9181086-01 COPELAND...
Page 211 ICE-O-MATIC COMPRESSOR SPECIFICATIONS COMPRESSOR & COMPONENT PART USAGE START COMPRESSOR SUPPLIER MODEL NUMBER OVERLOAD COMPRESSOR CAPACITOR CAPACITOR RELAY 9181123-02 COPELAND CS27K6E-TF5-235 INTERNAL 9181123-03 COPELAND CS27K6E-PFZ-236 9181003-21 9181009-21 9181010-12 INTERNAL 9181124-01 TECUMSEH AKA9455ZXA 9181003-40 9181009-11 9181010-28 9181005-43 9181125-01 COPELAND CS08KQE-PFV-255 9181003-19...
Page 212 ICE-O-MATIC START CAPACITOR SPECIFICATIONS CAPACITOR SUPPLIER PART # MIN. VOLTS 9181003-01 COPELAND 014-0008-71 189-227 9181003-02 COPELAND 014-0008-70 43-52 9181003-03 COPELAND 014-0008-79 270-324 9181003-04 COPELAND 014-0008-72 64-77 9181003-05 COPELAND 014-0008-64 43-52 9181003-06 COPELAND 014-0008-50 161-193 9181003-07 COPELAND 014-0008-51 145-174 9181003-08 COPELAND...
Page 213 ICE-O-MATIC CURRENT RELAY SPECIFICATIONS RELAY SUPPLIER PICK UP DROP OUT PART # SUPPLIER PART # AMPS AMPS 9181004-01 COPELAND 040-0088-00 28.9 23.7 9181004-02 COPELAND 040-0088-02 17.4 14.3 9181004-03 COPELAND 040-0088-04 33.6 27.8 TEXAS INT. 6409-26-935 9181004-04 COPELAND 040-0088-05 21.8 17.9...
Page 214 ICE-O-MATIC OVERLOAD SPECIFICATIONS OVERLOAD SUPPLIER PART # SUPPLIER PART # 9181005-01 COPELAND 011-0127-34 9181005-02 COPELAND 071-0127-22 9181005-03 COPELAND 071-0127-06 9181005-04 COPELAND 071-0329-04 9181005-05 COPELAND 071-0329-13 9181005-06 COPELAND 071-0127-18 9181005-08 COPELAND 071-0127-28 9181005-09 COPELAND 071-0127-13 9181005-10 COPELAND 071-0127-10 9181005-11 COPELAND 071-0329-16...
Page 215 ICE-O-MATIC RUN CAPACITOR SPECIFICATIONS CAPACITOR SUPPLIER SUPPLIER P/N MFD. MIN. VOLTS COPELAND 014-0001-04 9181009-01 X397S-15-10 C.S.C.I. 325P156H37A36N4X 9181009-02 COPELAND 014-0002-09 C.S.C.I. 325P256H37C25N4X 9181009-03 COPELAND 014-0002-02 C.S.C.I. 325P206H37C25N4X 97F5050 9181009-08 97F8061 X386S-15-10 C.S.C.I. 325P156H37M25N3X 97F9037 9181009-09 97F9626 X386S-15-10 C.S.C.I. 325P156H44M25N3X 97F9006...
Page 216 ICE-O-MATIC POTENTIAL RELAY SPECIFICATIONS RELAY SUPPLIER PICK-UP DROP-OUT PART# SUPPLIER PART # VOLTS VOLTS COPELAND 040-0001-78 9181010-01 3ARR3CT10AS5 190-200 60-124 R.B.M. F128146-1653S 9181010-02 3ARR3CT3S5 190-200 55-115 R.B.M. 128146-1643S COPELAND 040-0001-74 9181010-03 3ARR3CT6C5 300-320 75-160 R.B.M. 128306-1663C COPELAND 040-0001-54 9181010-04 3ARR3CT10V5...
Page 217 28. Can you make colored cubes by adding food coloring to the water trough? 29. True or False, The ICE Series machine are a continual water fill system. 30. How do you perform a production check on an ICE Series machine? 31.
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Page 219 Date___________ Zip Code____________________ Thank You for attending the Ice-O-Matic Service Seminar. We hope that you found it valuable. We would appreciate it very much if you would take a few minutes to complete the survey below. Thanks for your participation.
Page 220 blank page...
Page 222 Pressure-Temperature Chart Temperature °F Temperature °F Temperature °F PSIG R134a R404A PSIG R134a R404A PSIG R134a R404A * Inches mercury below one atmosphere...

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