JLG DSP S Operation And Safety Manual
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JLG DSP S Operation And Safety Manual

JLG DSP S Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models- DSP S
- DSP
- DSP M
- DSP
- DSP L
P/N - 31210284
March 21, 2022 - Rev E
English - Operation & Safety
i-S
i-M

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models- DSP S - DSP - DSP M - DSP - DSP L P/N - 31210284 March 21, 2022 - Rev E English - Operation & Safety...
  • Page 2 NOTES:...
  • Page 3 The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose. Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 INDICATES INFORMATION OR A COMPANY POLICY THAT RELATES AVOIDED, COULD RESULT IN SERIOUS INJURY OR DEATH. THIS DECAL DIRECTLY OR INDIRECTLY TO THE SAFETY OF PERSONNEL OR PRO- WILL HAVE AN ORANGE BACKGROUND. TECTION OF PROPERTY. – JLG Lift – 31210284...
  • Page 5 Your Local JLG Office JLG INDUSTRIES, INC. MUST BE NOTIFIED IMMEDIATELY IN ALL (See addresses on manual rear cover) INSTANCES WHERE JLG PRODUCTS HAVE BEEN INVOLVED IN AN ACCI- DENT INVOLVING BODILY INJURY OR DEATH OF PERSONNEL OR In USA:...
  • Page 6 Manual Revised ..... D - December 06, 2021 Manual Revised ......E - March 21, 2022 – JLG Lift – 31210284...

  • Page 7: Table Of Contents

    2.3 PRE-START INSPECTION......2-4 Function Key and Menus ....3-15 31210284 – JLG Lift –...
  • Page 8 3.10 DECAL INSTALLATION ......3-31 6.2 GENERAL SPECIFICATIONS ..... 6-2 – JLG Lift – 31210284...
  • Page 9 6.8 EC DECLARATION OF CONFORMITY ... .6-25 6.9 UKCA DECLARATION OF CONFORMITY ..6-26 SECTION - 7 - INSPECTION AND REPAIR LOG 31210284 – JLG Lift –...
  • Page 10 Wheel Torque Chart......6-21 Inspection and Repair Log..... . 7-1 – JLG Lift – 31210284...
  • Page 11 3-10. Decal Installation - Sheet 2 of 2 ....3-32 6-1. Wheel Bolt Tightening Sequence ....6-21 31210284 – JLG Lift –...

  • Page 12: Section - Paragraph, Subject Page Section - Paragraph, Subject Page

    LIST OF FIGURES SECTION - PARAGRAPH, SUBJECT PAGE SECTION - PARAGRAPH, SUBJECT PAGE NOTES: – JLG Lift – 31210284...

  • Page 13: Section 1 - Safety Precautions

    FAILURE TO COMPLY WITH THE SAFETY PRECAUTIONS LISTED IN THIS MAN- this manual. UAL COULD RESULT IN MACHINE DAMAGE, PROPERTY DAMAGE, PERSONAL INJURY OR DEATH. • Use the machine in a manner which is within the scope of its intended application set by JLG. 31210284 – JLG Lift –...

  • Page 14: Workplace Inspection

    MADE ONLY WITH PRIOR WRITTEN PERMISSION FROM THE MANUFACTURER. • This machine can be operated in temperatures of 0° F to 104° F (-20° C to 40° C). Consult JLG for operation outside • Do not operate any machine on which the safety or instruc- this range.

  • Page 15: Operation

    Trip and Fall Hazards • Never slam a control switch or lever through neutral to an • JLG recommends that the operator utilizes a fall/travel opposite direction. Always return switch to neutral and stop restraint system in the platform with a lanyard attached to before moving the switch to the next function.

  • Page 16: Electrocution Hazards

    Never open the • This machine is not insulated and does not provide protec- gates when the platform is raised. tion from contact or proximity to electrical current. – JLG Lift – 31210284...

  • Page 17: Tipping Hazards

    50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. 31210284 – JLG Lift –...
  • Page 18 • Before driving on floors, bridges, trucks, and other surfaces, check allowable capacity of the surfaces. • The floor must be dry and clean. – JLG Lift – 31210284...

  • Page 19: Crushing And Collision Hazards

    • Warn personnel not to work, stand, or walk under a raised platform. Position barricades on floor as necessary. • During operation, keep all body parts inside platform rail- ing. • Always post a lookout when driving in areas where vision is obstructed. 31210284 – JLG Lift –...

  • Page 20: Lifting And Hauling

    • When lifting machine with a forklift, position forks only at designated areas of the machine. Lift with a forklift of ade- quate capacity. • Refer to the Machine Operation section of this manual for lifting information. – JLG Lift – 31210284...

  • Page 21: Section 2 - Preparation And Inspection

    The safest means to operate the machine where over- head obstructions, other moving equipment, and obstacles, depressions, holes, drop-offs are present. Means to avoid the hazards of unprotected electrical conductors. Specific job requirements or machine application. 31210284 – JLG Lift –...

  • Page 22: Training Supervision

    Table 2-1 covers the periodic machine inspections and mainte- son in an open area free of obstructions until the trainee has nance recommended by JLG Industries, Inc. Consult local regu- developed the ability to safely control and operate the machine.

  • Page 23: Inspection And Maintenance Table

    At intervals as specified in Ser- Owner, Dealer, or User Qualified JLG Mechanic Service and Maintenance Manual Maintenance vice and Maintenance Manual. NOTE: Inspection forms are available from JLG. Use the Service and Maintenance Manual to perform inspections. 31210284 – JLG Lift –...

  • Page 24: Pre-Start Inspection

    Function Check – Check all machine controls for operation. (Refer to Section 2.5.) Accessories/Options – Refer to the Accessories sec- tion in this manual or to the accessory installed on the machine for specific inspection, operation, and main- tenance instructions. – JLG Lift – 31210284...

  • Page 25: Daily Walk-Around Inspection

    SECTION 2 - PREPARATION AND INSPECTION Figure 2-1. Daily Walk-Around Inspection 31210284 – JLG Lift –...

  • Page 26: Walk-Around Inspection Components

    Ground Control Station - Control station selector operable; placards secure and legible; emergency stop switch operates properly. Motor/Pump/Reservoir Unit - No evidence of hydraulic leaks. Internal Manual Descent Control Valve - Refer to Inspection Note. – JLG Lift – 31210284...

  • Page 27: Function Check

    From the platform control console: • Operator Presence Detection (Enable) - The a. Ensure the control console is properly mounted machine will not operate (drive or lift) unless and secure. operator’s presence is detected during drive or lift operation. 31210284 – JLG Lift –...
  • Page 28 7 kg (15 lb) or greater on the object detection pad. • Ensure corresponding alarm is triggered. i. Ensure the Powered Tray (if equipped) functions properly by raising and lowering the tray. Check for smooth operation. j. Horn - Sound the horn. – JLG Lift – 31210284...

  • Page 29: Section 3 - Machine Operation

    Tray (if equipped) and horn. The Ground Control Station is to be used during machine power-up, maintenance, function checks, or in case of emer- gency, should the operator in the platform be unable to lower the platform. 31210284 – JLG Lift –...

  • Page 30: Machine Operating Component Locations

    30. Front Hood 31. Chassis Cover (Option: Object Detection Cover) 32. Rear Hood 33. Charger Access Door E- Wheels 40. Caster Wheels 41. Drive & Steer Wheel 42. Rear Wheels Figure 3-1. Machine Operating Component Locations – JLG Lift – 31210284...

  • Page 31: Ground Control Station - Operation

    GROUND CONTROL STATION - OPERATION 1. Control Station Selector Switch 2. Emergency Stop Button 3. Brake Release Button 4. Platform Up Button 5. Platform Down Button 6. Overload Warning Light Figure 3-2. Ground Control Station 31210284 – JLG Lift –...

  • Page 32: General

    CRUSHING HAZARD - BE AWARE OF MOVING PLATFORM WHEN OPERATING tion. LIFT MOVEMENTS. KEEP HANDS OR FEET OFF OF THE MAST ASSEMBLY AND NOTE: FROM BENEATH PLATFORM. Selector switch will return in Platform Control Mode upon release. – JLG Lift – 31210284...

  • Page 33: Emergency Stop/Shut Down Button

    SECTION 3 - MACHINE OPERATION Emergency Stop/Shut Down Button POWER OFF PUSH IN - To Engage Emergency Stop POWER ON TURN CLOCKWISE and RELEASE to RESET Emergency Stop 31210284 – JLG Lift –...

  • Page 34: Brake Release Button

    ON A LEVEL SURFACE OR MACHINE IS FULLY RESTRAINED. PUSH IN - PUSH for 1 second or more and TO LOWER Platform RELEASE - TO DISENGAGE the Brake RELEASE - TO STOP LOWERING PUSH and RELEASE AGAIN - TO ENGAGE the Brake – JLG Lift – 31210284...

  • Page 35: Platform Control Station - Operation

    4c. Drive Joystick 5. Left Handle 5a. Left Hand Detection 5b. Platform Lift Down Switch 5c. Steer Joystick 6. Platform Control Display Unit 7. Locking Lever - 3 Position Height Adjustment Figure 3-3. Platform Control Console 31210284 – JLG Lift –...

  • Page 36: General

    Set the ON/OFF Key Switch to the OFF position to power Both platform entry gates must be closed to operate machine. machine down. If necessary, when machine is not in use, remove key from plat- form key switch to disable machine from unauthorized use. – JLG Lift – 31210284...

  • Page 37: Emergency Stop Button

    Horn. PUSH IN - TO ENGAGE Emergency Stop TURN CLOCKWISE and RELEASE to RESET Emergency Stop NOTE: Platform Emergency Button does not power the vehicle off. Use the Key Switch to power off. 31210284 – JLG Lift –...

  • Page 38: Platform Control Display Unit

    1- Variable message zone for driving assistance and information of operation faults. 2a- Battery State of Charge indication 2b- Hourmeter. 3- Function menu associated with Function keys. C. Three function keys to adapt machine performance to operator’s needs. 3-10 – JLG Lift – 31210284...

  • Page 39: Variable Message Zone

    The arrow corresponding to the com- manded travel direction will blink. Example: Steering wheel is fully oriented to the right (conventional direction) and Reverse drive is commanded: the machine will steer to the left. 31210284 – JLG Lift – 3-11...
  • Page 40 Operator needs turn key OFF to shut NOTE: If configured, ground alarm will sound machine down. with this warning when platform is ele- vated. No movement can be operated from the platform controls while this condition is active; 3-12 – JLG Lift – 31210284...
  • Page 41 Platform lift UP (from Platform and Ground Function keys are inactive when controls) and Drive movements can not be Manual icon is displayed. operated while this condition is active. Refer to Section 4 - Emergency Procedures. 31210284 – JLG Lift – 3-13...

  • Page 42: Battery State Of Charge Indication

    • Machine will Operate - No Control Func- LEVEL-1 tions Locked Out. • Battery discharged. Charge batteries before operating. • Empty Battery symbol. • Drive in creep speed. LEVEL-2 • Platform Lift-UP Functions Locked Out. • Battery deeply discharged. 3-14 – JLG Lift – 31210284...

  • Page 43: Function Key And Menus

    Place the right or left hand on the corresponding control handle (see Operator’s Presence Detection) and press on the center key to re-align the wheel. 31210284 – JLG Lift – 3-15...

  • Page 44: Programming Platform Height Limitation

    Press and hold left key (4) until height saving screen is displayed: 1 .08 m b) Press on the: - center key (ENTER) to save new height limitation. - right key (ESC) to abort. New height limitation is now active: 1 .08m 3-16 – JLG Lift – 31210284...

  • Page 45: Immobilizer (If Configured)

    Use the left button ( key) to change each digit, cen- ter button (ENTER key) to validate; the validation of the last digit validates the complete code. If the entered code is correct, the machine will now operate normally. 31210284 – JLG Lift – 3-17...
  • Page 46 Immobilization code: the display will cycle back to the Immobilize submenu. NOTE: The new Operator's code will remain in the Display unit even when power is removed from the equipment, or until that code is changed again. 3-18 – JLG Lift – 31210284...

  • Page 47: Controls Handles

    Lifting one hand from the handle while holding a function control will cause the function to decelerate and stop if valid presence is not detected within 1 second. 31210284 – JLG Lift – 3-19...

  • Page 48: Drive Joystick

    • simultaneous steer and lift Up (is configured) • the steering angle • the travel direction • the slope (with platform lowered) • simultaneous drive and lift (if configured) • battery state of charge 3-20 – JLG Lift – 31210284...

  • Page 49: Platform Lift Controls

    PUSH ON the Tray Lift Down button (2) to LOWER the powered tray. RELEASE to stop lowering. NOTE: The powered tray may be operated while an entry gate is opened if the platform is fully lowered. 31210284 – JLG Lift – 3-21...

  • Page 50: Handles Position Setting

    Select the desired position by aligning the pin with the adequate setting: - Position 1: tall - Position 2: medium or - Position 3: small, depending on your operating com- fort. Push the handle. Lock the lever. 3-22 – JLG Lift – 31210284...

  • Page 51: Platform Manual Descent Control Valve

    The platform manual descent control valve allows ground per- sonnel to lower the platform if the platform operator cannot lower the platform once elevated. Figure 3-5. Internal Manual Descent Valve Location 1. Manual Descent Valve 31210284 – JLG Lift – 3-23...

  • Page 52: Tray Adjustment

    From the platform, actuate the gas spring lever (1) located on the right under the tray. Lower or raise the tray. When desired tray height is achieved, release the lever to lock the position. Figure 3-6. Manual Tray Height Adjustment 3-24 – JLG Lift – 31210284...

  • Page 53: Parking Machine

    OFF posi- tion. If necessary, remove key from the platform ON/OFF power switch to disable machine from unauthorized use. NOTE: If required, charge batteries in preparation for next work day. 31210284 – JLG Lift – 3-25...

  • Page 54: Battery Charging

    (3), in case of tripping, to allow battery NOTE: If the charger is left plugged in, the charger will automatically restart a com- charge. plete charge cycle if the batteries voltage drops below 24.96 V or 30 days has elapsed. 3-26 – JLG Lift – 31210284...

  • Page 55: Charger Interface

    The Select Charge Profile Button is used to select a Flashing green=High state of charge charge profile from those stored on the charger. Up to 25 Solid green=charge complete charge profiles can be stored. Press this button to view the active charging profile. 31210284 – JLG Lift – 3-27...

  • Page 56: Transporting, Lifting And Tie-Down Proce

    Figure 3-7. Forklift Truck Lifting Pockets NOTE: Forklift trucks must be capable of handling the gross weight of the machine, refer to the Operating Specifications table in Section 6. 3-28 – JLG Lift – 31210284...

  • Page 57: Vehicle Transport Using The Tie-Down Lift Lugs

    Always drive down the slope in forward gear. With the machine on the transport vehicle in position to be tied down and machine powered down (brakes engaged), use the following guidelines for restraining the machine during trans- port. 31210284 – JLG Lift – 3-29...

  • Page 58: Front And Rear Tie-Down Lift Lugs

    SECTION 3 - MACHINE OPERATION Figure 3-8. Front and Rear Tie-Down Lift Lugs 3-30 – JLG Lift – 31210284...

  • Page 59: 3.10 Decal Installation

    SECTION 3 - MACHINE OPERATION 3.10 DECAL INSTALLATION Figure 3-9. Decal Installation - Sheet 1 of 2 31210284 – JLG Lift – 3-31...
  • Page 60 SECTION 3 - MACHINE OPERATION 17** M AX M IN * Powered tray **Manual tray Figure 3-10. Decal Installation - Sheet 2 of 2 3-32 – JLG Lift – 31210284...

  • Page 61: Decal Installation

    MANUAL 1001276986 1001258947 1001276986 1001258947 1001276986 SERIAL N° DSP 1001249987 POWERED TRAY 17** 1001258210 MANUAL TRAY POSITIONING 1702631 DECAL, BAR CODE 1001268840 DECAL, SLOPE, FORWARD 1704277 DECAL,LANYARD ATTACH 4420051 TAPE,SAFETY 1001296007 DECAL,HYD OIL CHART 31210284 – JLG Lift – 3-33...
  • Page 62 SECTION 3 - MACHINE OPERATION NOTES: 3-34 – JLG Lift – 31210284...

  • Page 63: Section 4 - Emergency Procedures

    This section explains the steps to be taken in case of an emer- JLG Industries, Inc. must be notified immediately of any incident gency situation during operation. involving a JLG product. Even if no injury or property damage is evident, the factory should be contacted by telephone and pro- EMERGENCY OPERATION vided with all necessary details.
  • Page 64 SECTION 4 - EMERGENCY PROCEDURES NOTES: – JLG Lift – 31210284...

  • Page 65: Section 5. Accessories

    MATERIAL HANDLING TRAY - CARGO STRAP CASTER WHEEL GUARD The retractable cargo strap is designed to help secure objects loaded onto the material handling tray while machine is in operation. Additional protection for machines which may work along- side pedestrians. 31210284 – JLG Lift –...

  • Page 66: Extinguisher Location

    The attachments must not exceed more than 4 mm beyond the platform. NOTE: the extinguisher and its fittings are part of the platform load. – JLG Lift – 31210284...

  • Page 67: Material Handling Tray - Quick Release (Powered Tray Option Only)

    NOTE: This accessory is not compatible with manual tray. to lift and stabilize. Pull and maintain the lever while tilting the tray. Lift the tray. 31210284 – JLG Lift –...
  • Page 68 Check that the brackets are set well apart to the out- side and that the star grips are loosen. Place the assembly on the tray and push against the edge in order to align the grooves. – JLG Lift – 31210284...

  • Page 69: Parcel Guard

    90kg 95kg L(*) 70kg 75kg S(*)= DSP S (CE/UKCA) & DSPi-S (CE Only) M(*)= DSP M (CE/UKCA) & DSPi-M (CE Only) L(*)= DSP L (CE/UKCA) The parcel guard is stored in the platform (1), sticked on its mag- net. Installation Insert the ends of the tube into their housings (2): the latches shall close;...
  • Page 70 SECTION 5 - ACCESSORIES – JLG Lift – 31210284...

  • Page 71: Section 6. General Specifications And Operator Maintenance

    GLOBAL(DSP S & DSP M)....31210301 tenance tasks only. It does not replace the more thorough GLOBAL(DSP L) .

  • Page 72: 6.2 General Specifications

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.2 GENERAL SPECIFICATIONS Table 6-1. Machine Specifications DSP S (CE/UKCA) DSP M (CE/UKCA) SPECIFICATION DSP L (CE/UKCA) DSPi-S (CE Only) DSPi-M (CE Only) Platform 120 kg 100 kg Maximum Work Load Material Handling Tray...
  • Page 73 SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE Table 6-1. Machine Specifications DSP S (CE/UKCA) DSP M (CE/UKCA) SPECIFICATION DSP L (CE/UKCA) DSPi-S (CE Only) DSPi-M (CE Only) Platform Entry Height 20 cm 30 cm Machine Height (Platform Stowed) 1.50 m 1.67 m...

  • Page 74: Drive Speeds

    Battery Charger: Input: 85-270 VAC M,L(*) : Upper 3.7 m Voltage Auto Adjustable S(*)= DSP S (CE/UKCA) & DSPi-S (CE Only) Output: 24 V + 27 Amp M(*)= DSP M (CE/UKCA) & DSPi-M (CE Only) L(*)= DSP L (CE/UKCA) Table 6-3. Fluid Capacities...

  • Page 75: Electric Power Unit

    2 kW Motor Hydraulic Voltage 24 VDC Power Flow Rate 10 l/mn Unit Pump Displacement 3.8 cm³/rev Power 0.2 kW Tray Unit Motor Voltage 24 VDC Power 0.4 kW Drive Unit Motor Voltage 15 VAC 31210284 – JLG Lift –...

  • Page 76: 6.3 Operator Maintenance

    Lubrication Hydraulic Oil (HO) NOTE: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities. Table 6-7. Hydraulic Oil Specifications - Standard...

  • Page 77: Hydraulic Oil Specifications - Optional

    198 cSt Cinematic Viscosity @ +40°C (104°F) 30.6 cSt 32.3 cSt 31 cSt Pour Point, Max. -58°C (-72.4°F) -39°C (-38.2°F) -60°C (-76°F) Flash Point, Min. 240°C (464°F) 208°C (406.4°F) 230°C (446°F) Viscosity Index ISO 6743-4 Classification 31210284 – JLG Lift –...

  • Page 78: Oil Level

    If additional oil is required, wipe all dirt and debris from the filler/breather cap (4) area, add proper grade of oil by using a funnel. Fill until oil level is between the MIN and MAX mark- ings (3). – JLG Lift – 31210284...

  • Page 79: Ball Screw (Powered Tray Option Only)

    Lube - MOBILUX EP2 / COMPLEX EP2 Interval - Once a year Remove the tray (1) (ref. to Section 5.4) and the two screws (2) securing the cover (3). Apply grease all along the ball screw using a brush (4). 31210284 – JLG Lift –...

  • Page 80: 6.4 Battery Maintenance

    Battery Replacement NOTE: The machine is fitted with maintenance free battery. The use of different battery model is not allowed unless JLG approval. THE USE OF UNAUTHORIZED BATTERY COULD RESULT IN MACHINE DAMAGE AND PERSONNEL INJURY OR DEATH.
  • Page 81 Remove the rear cover (5) - Loosen the 4 screws (4) - Remove the cover while disconnecting the lower control box (6) under the cover Remove the rear frame panel (7) - Loosen the 4 screws (8) 31210284 – JLG Lift – 6-11...
  • Page 82 4 screws (2). Front batteries: Disconnect all the cables from the batteries terminals. Protect all the cables terminals with plastic caps to avoid short circuit with the chassis. Lift the 2 batteries out of the machine. 6-12 – JLG Lift – 31210284...
  • Page 83 To do this, loosen the screw (4). Disconnect all the cables from the batteries terminals. Protect all the cables terminals with plastic caps to avoid short circuit with the chassis. Lift the 2 batteries out of the machine. 31210284 – JLG Lift – 6-13...
  • Page 84 Tightening torque on battery terminals: 12 Nm Connect the battery quick release plug switch on the machine and check power supply. Install the plastic protective caps on the battery termi- nals. Install the front cover. 6-14 – JLG Lift – 31210284...

  • Page 85: Battery Charger Troubleshooting

    Charger Fault Codes Code Description Solution F-0-0-1 Internal charger fault. Remove AC and battery for minimum 30 seconds and retry charger. If it fails again, contact your Distributor / Product Support. F-0-0-2 F-0-0-3 F-0-0-4 F-0-0-6 31210284 – JLG Lift – 6-15...
  • Page 86 / or high parasitic loads on battery while charging. Possible solutions: Replace battery pack. Check DC connections. Disconnect parasitic loads. This error will automatically clear once the charger is reset by cycling DC. 6-16 – JLG Lift – 31210284...
  • Page 87 AC source is unstable. Could be caused by undersized generator and /or severely undersized input cables. Connect charger to an AC source that provides stable AC between 85 - 270 VAC / 45-65 Hz. This error will automatically clear once the condition has been corrected. 31210284 – JLG Lift – 6-17...
  • Page 88 E-0-3-1 Internal charger error Remove AC and battery for a minimum of 30 seconds and retry charger. If the problem per- sists, contact your Distributor / Product Support. 6-18 – JLG Lift – 31210284...

  • Page 89: 6.5 Tires And Wheels

    SECTION 6 - GENERAL SPECIFICATIONS AND OPERATOR MAINTENANCE 6.5 TIRES AND WHEELS measures must be taken to remove the JLG product from ser- vice immediately. Arrangements must be made for replace- Tire Wear and Damage ment of the tire(s) or tire assembly(s). Both tires/wheels on the...

  • Page 90: Wheels Installation

    POSSIBLE SEPARATION OF WHEEL FROM THE AXLE. BE SURE TO USE Start all wheel bolts by hand to prevent cross thread- ONLY THE WHEEL BOLTS MATCHED TO THE CONE ANGLE OF THE WHEEL. ing. DO NOT use a lubricant on threads or nuts. 6-20 – JLG Lift – 31210284...

  • Page 91: Wheel Torque Chart

    55-65 N.m (40-48 ft lb) 110-130 N.m (81-96 ft lb) Wheel bolts should be torqued after the first 50 hours of operation and after each wheel removal. Check torque every 3 months or 150 hours of operation. 31210284 – JLG Lift – 6-21...

  • Page 92: Supplemental Information Only Applicable To Ce / Ukca Machines

    The vibration total value to which the hand-arm system is subjected does not exceed 2.5 m/s². The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0.5 m/s². 6-22 – JLG Lift – 31210284...

  • Page 93: Diagnostic Trouble Codes (Dtc)

    If 108901, is still present go to point 4. debris. Check the Mast sensor and its bracket for evi- dence of damage, refer to a qualified JLG mechanic in NOTE: DTC108904 may appear after 108901 has been cleared. case of damage. In the absence of damage, proceed as...

  • Page 94: Operator Presence Detection (Enable)

    Turn off and turn the key switch on to clear the DTC 229. If 229 is still present at machine power up, clean the sensors using a cotton-tipped swab. Then, turn of and turn the key switch on. 6-24 – JLG Lift – 31210284...

  • Page 95: 6.8 Ec Declaration Of Conformity

    Reference Standards: EN 280:2013+ A1:2015, EN ISO 12100:2010 12100:2010 EN 55011:2009/A1:2010, EN61000-6-2:2005, EN 60204-1:2018 JLG Industries Inc. hereby declares that the above mentioned machine JLG Industries Inc. hereby declares that the above mentioned machine conforms with the requirements of: conforms with the requirements of:...

  • Page 96: 6.9 Ukca Declaration Of Conformity

    AVUK4368 Revision 1 Reference Standards: EN 280:2013+ A1:2015, EN ISO 12100:2010 EN 55011:2009/A1:2010, EN61000-6-2:2005, EN 60204-1:2018 JLG Industries Inc. hereby declares that the above mentioned machine conforms with the requirements of: 2008 No. 1597 Supply of Machinery (Safety) Regulations 2008 2016 No.

  • Page 97: Section 7. Inspection And Repair Log

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _____________________________________ Table 7-1. Inspection and Repair Log DATE COMMENTS 31210284 – JLG Lift –...
  • Page 98 SECTION 7 - INSPECTION AND REPAIR LOG Table 7-1. Inspection and Repair Log DATE COMMENTS – JLG Lift – 31210284...

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