Mendota AA-11-05550 Installation And Operating Instructions Manual
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Mendota AA-11-05550 Installation And Operating Instructions Manual

Mendota AA-11-05550 Installation And Operating Instructions Manual

360 firein direct vent gas fireplace heater
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MODEL NO. AA-11-05550 360 FireIn DIRECT VENT GAS FIREPLACE HEATER
INSTALLER: Leave this manual with the appliance
CONSUMER: Retain this manual for future reference
WARNING: If the information in these
instructions is not followed exactly, a fire or
explosion may result causing property damage,
personal injury, or loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not
use any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gasses unless a
certified kit is used.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and must be installed.
Installation and Operating Instructions
INSTALLATEUR : Laissez ce manuel avec l'appareil
CONSOMMATEUR : Conservez ce manuel pour référence future
AVERTISSEMENT: Assurez-vous de bien suivre les
instructions données dans cette notice pour réduire au
minimum le risque d'incendie ou d'explosion ou pour
éviter tout dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d'essence ni d'autres vapeurs
ou liquids inflammables dans le voisinage de cet appareil
ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir des
téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incendies.
- L'installation et l'entretien doivent être assurés par un
installateur ou un service d'entretien qualifié ou par le
fournisseur de gaz.
Cet appareil peut être installé dans une maison
préfabriquée (É.-U. seulement) ou mobile déjà installée à
demeure si les règlements locaux le permettent.
Cet appareil doit être utilisé uniquement avec les types de
gaz indiqués sur la plaque signalétique. Une trousse de
conversion est fournie avec cet appareil.
Une barrière conçue pour réduire le risque de brûlures
du verre chaud est fournie avec cet appareil et doit être
installée.

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  • Page 1 Installation and Operating Instructions MODEL NO. AA-11-05550 360 FireIn DIRECT VENT GAS FIREPLACE HEATER INSTALLER: Leave this manual with the appliance INSTALLATEUR : Laissez ce manuel avec l’appareil CONSUMER: Retain this manual for future reference CONSOMMATEUR : Conservez ce manuel pour référence future...

  • Page 2: Hot Surfaces Are Normal

    3.2.1 Instructions. Read and follow all instructions given in this Chapter and perform the 3-step curing Mendota Appliance Curing cycle. After the 3-step curing cycle has been completed, all smoking will have stopped. Some slight odors may remain. With subsequent use of this appliance, odors will slowly dissipate and disappear.

  • Page 3: Table Of Contents

    Table of Contents CAUTION STATEMENTS TO PARENTS OF YOUNG CHILDREN 1.2 I ..... 2 NITIAL IRING AND URING ROCEDURE 1.3 H ........2 URFACES ARE ORMAL 1.4 P ..2 ERIODIC AND ANNUAL CLEANING ARE REQUIRED ........25 INSTALLATION HECK .......
  • Page 4 4.5 R ... 49 EMOTE ONTROL PERATING NSTRUCTIONS 5.1 R ......57 EQUIRED ERIODIC NSPECTIONS 5.2 C ........57 LEANING IEWING LASS 5.3 R ......57 EQUIRED NNUAL AINTENANCE 4.6 IPI PILOT ON DEMAND M ....51 ODES 5.4 O ....

  • Page 5: Safety And Warning Information

    Building Permit & Inspection Requirements All installations of Mendota appliances must comply with all the requirements stated in this Installation and Operating Manual. The dealer and/or installer must obtain all required building permits and inspection approvals from the local building inspection department or the local jurisdiction.

  • Page 6: Safety Warnings

    HIGH-ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7,500 ft., understand the need for gas input derating. Contact your local gas company to see if your gas type is already derated for your altitude or contact Mendota Technical Service for support.
  • Page 7 Do not use any fronts or doors with this appliance unless they are certified by Mendota and installed by a certified installer.
  • Page 8 Caution: Hot Appliance Warning High Temperature Alert: This appliance operates at high temperatures. Avoid contact with hot surfaces to prevent burns or injury. Handle with Care: Use caution when handling this appliance, especially when in use. Allow it to cool down completely before touching any surfaces.

  • Page 9: Requirements For Thec

    2.3 REQUIREMENTS FOR THE COMMONWEALTH OF MASS. The information in this section applies to all installations performed in the Common Wealth of Massachusetts only. For all side wall, horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes and where the side wall exhaust vent termination is less than seven (7) feet above grade, the following requirements shall be satisfied: 1.

  • Page 10: General Technical References

    If the ignition system goes into lockout mode, always wait 5 minutes before attempting to re-light. Never block off convection air openings or paths. Trim panels or surrounds shall not seal ventilation openings in the appliance. Always use Mendota decorative fronts and Mendota approved vent systems and vent caps only. 3.2 KEEP THE FLUE WARM...

  • Page 11: Eferences

    Step 2: High Heat Curing Cycle • Turn the appliance on in the Manual (Off) thermostat mode. • Set the Flame Level to Hi. • Set the Fan Speed Control to Off. • Run the appliance with these settings until curing odors have diminished. •...
  • Page 12 Listing Label The listing label is attached to the inside of the component shroud. The component shroud is secured with magnets to the bottom of the appliance. To remove, firmly pull downward on the component shroud. 85-03-01303 360 FireIn Stove Page 12...
  • Page 13 Other Warning and Caution Labels A few warnings or caution labels are attached to this appliance body as required per code to inform you of important facts. You can find these labels on the outer surface of this appliance. Make certain you heed all the warning and caution statements during installation and maintenance of this appliance. Figure 3-3 Figure 3-2 Figure 3-5...
  • Page 14 Figure 3-9 Figure 3-10 85-03-01303 360 FireIn Stove Page 14...
  • Page 15 360 FireIn Stove Appliance Ratings Information This Mendota appliance can be installed directly on top of a metal, masonry, or wood structural surface. ELECTRICAL REQUIREMENTS: 120 Volts AC, 2 Amps (minimum line voltage allowed 110 Volts AC) REQUIRED GAS SUPPLY PRESSURE: NAT.
  • Page 16 Appliance Dimensions 85-03-01303 360 FireIn Stove Page 16...
  • Page 17 Appliance Features Identification Convection Blower System Dual blowers are provided as standard equipment with this 360 FireIn Stove. The dual blowers have an air output rating of 190 CFM (in free air). This appliance is designed to operate with the blowers turned off or on. Turning the blower on aids in distributing and circulating heat to the room this appliance is installed in.
  • Page 18 Clearances to Overhangs This appliance may be installed underneath an overhang. This must follow the required clearance to vent pipes. The clearance to top of a horizontal vent pipe or the top of a horizontal discharge elbow shall be 3” minimum. With the minimum vertical vent configuration, the minimum overhand height would be 66”...

  • Page 19: Eferences

    Make sure to properly secure the end of the MC cable to the fireplace body side cover plate using the supplied strain relief clamps. Notice: Mendota wants to make you aware of current NEC Codes that may be enforced by local authorities. Mendota cannot override local building officials’...
  • Page 20 Backup DC Power Connection This appliance is factory equipped with a backup dc power connection port. The inlet port is factory mounted on the right side above the remote sync button and master power switch. This port can be utilized to connect the battery pack supplied with the appliance, to supply DC power to the unit when necessary.
  • Page 21 TRAIN. ADHERE STRICTLY TO LOCAL AND NATIONAL CODES. Gas Supply Line Sizing This Mendota gas appliance comes equipped with a 3/8" flare male fitting. Gas supply piping must enter the appliance cabinet on the underside. Use the table, below, to determine the proper gas line diameter that must be installed to run from the supply regulator to the factory installed manual shutoff valve.
  • Page 22 Gas Pressure Requirements and Checking Two pressure taps for checking input and output gas pressures are located on the main gas valve. A qualified installer should use this fitting for setting the correct gas pressure during initial installation. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in...
  • Page 23 Factory Installed Manual Gas Shutoff Valve A manual gas shutoff valve is factory installed and located under the appliance. To operate the manual gas shutoff valve, locate the red handle on the shut off ball valve. Rotate 90-Degrees counterclockwise or until it stops to fully close the valve. To open valve, locate the red handle shut off on the ball valve and rotate 90-degrees clockwise or until it stops.
  • Page 24 Gas Input Rate Verification Natural Gas Input Rate Verification Verify main orifice size. The main orifice body has the orifice hole size stamped on it. NG orifice size shall be #51 (Left Burner), #52 (Right Burner), and #50 (Pan Burner) for all elevations. Verify that the Manifold Gas Pressure is within 3.5"...

  • Page 25: Installation Checklist

    ❑ Adjust vent damper to match vertical chimney length. See 3.11.16 Vent Damper Adjustments ❑ Co-axial vent rigid pipe, wall vent cap, or roof vent cap is installed by a Mendota approved serviceperson in accordance with instructions. ❑ All joints are secured, "twist-locked" and leak-proof.

  • Page 26: Ontents Of The Anual Acket

    Once the outer box is removed, you will find the appliance body and a manual packet white box. This manual packet white box includes the items shown in the table, below. Contact Mendota Technical Service if any parts are missing.

  • Page 27: T Oremove Door

    3.8 TO REMOVE DOOR 1. Lift the vent trim collar up and remove the top from the stove. 2. Use the glass latch tool to disconnect the spring latches from the glass frame. Insert tool into hole in latch, pull towards you and rotate 90-degrees to disengage top latches.

  • Page 28: Natural Gas To Lpg Conversion

    3.10 NATURAL GAS TO LPG CONVERSION WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
  • Page 29 9. Thread a new #60, #62, and #58 orifices on the left, right, and pan orifice mounting brass fittings respectfully. Tighten down the orifices. CAUTION: Always use one 7/16” open end wrench and one large pliers or vice grips tool to hold, loosen and tighten pilot hood base to prevent damage to pilot mount bracket.
  • Page 30 Pressure Regulator Conversion WARNING: Failure to position the parts in accordance with these diagrams or failu re to use only parts specifically approved with this appliance may result in property damage or personal injury. 1. See Figure 1: Using a Torx T20 (supplied) or slotted screwdriver, remove and discard the two pressure-regulator mounting screws (A);...
  • Page 31 Burner Ignition Characteristics Note: Connect gas supply and verify that the minimum inlet and outlet pressures are conforming. Once the conversion to LPG and all the above steps have been completed, light the main burners. Use remote transmitter to turn on pilot light and burners. Main burner should now light IMMEDIATELY and flame should not "lift"...

  • Page 32: Venting

    Common vent systems are prohibited. To assure proper venting performance of this high -performance Mendota direct vent appliance, it is critical that all brands of vent pipe sections are sealed tightly and leak -proof. This means that all pipe sections must be carefully rotated into the fully "twist -...
  • Page 33 Always use heat shield (#AA-11-00458) when the exterior wall covering is made of vinyl, wood or other combustible materials. Heat shield (#AA-11-00458) or an equivalent heat shield shall be installed. Heat shield (#AA-11-00458) is available for order directly from Mendota appliances. 85-03-01303 360 FireIn Stove...
  • Page 34 Flue Venting Components Identification Diagrams Prior to installing at altitudes higher than 7500, please contact the Mendota technical service department for specific venting requirements and venting restrictions. ITEM DESCRIPTION 6" or 7” PIPE (DuraVent 6”/Amerivent 7”), 9”, 12” 12" VENT STACK 24"...
  • Page 35 Exterior Vent Locations and Restrictions Note: All measurements are to be taken from the center of the vent cap. Note: The vent for this heater shall not terminate: Over public walkways; or Near soffit vents or crawl space vents or other areas where condensate or vapor could create a nuisance or hazard or cause property damage ...
  • Page 36 CAUTION: Each installation must conform to all local, state, and national codes. Refer to the national fuel gas code and local zoning and code authorities for details on installation requirements. The Mendota appliances must be vented to the outside in accordance with the latest edition of the National Fuel Gas Code.
  • Page 37 ❑ Horizontal runs require ¼” rise per foot of run. High Altitude Installation Information Prior to installing at altitudes higher than 7500, please contact the Mendota technical service department for specific venting requirements and venting restrictions. 85-03-01303...
  • Page 38 Maximum Horizontal Run ❑ Maximum Horizontal Run allowed is 20’ if a vertical starter section that is between 4’-20’ is connected directly to this appliance’s flue starter collar. ❑ Maximum Horizontal Run allowed is 24” if a 24” starter vertical section is connected directly to this appliance’s flue starter collar.
  • Page 39 Minimum Rise Horizontal Termination The appliance must be installed by a qualified Mendota approved serviceperson. A maximum horizontal run of 24” is allowed if a 24” vertical starter section and one 90° elbow is connected directly to this appliance’s flue starter collar. The horizontal centerline of the 90ºelbow will be 59-3/4” up from the floor level of this appliance.
  • Page 40 Vertical Rise Horizontal Termination The minimum vertical section required to be connected directly to the starter adapter on this appliance is 4’ when used with a maximum horizontal run of 20’. If the total length of the vertical sections connected directly to the starter adapter on this appliance is between 4’...
  • Page 41 V(4’ MIN) H1 + H2 MAX Vertical Rise 4’ 1’ Three 90° Elbows 4’ – 20’ 17’ Horizontal Termination For V greater than 20’, see Use the Master Venting Chart to calculate Master Venting Chart allowable lengths. • V1 must be 4’ •...
  • Page 42 Vertical Through-The Roof Venting The maximum vertical run of vent pipe is 40 ft. from the top of the appliance. The appliance will support a run of a maximum of 40 ft. Maintain 1" air space clearances on all sides of vents (3" above horizontal runs). If an offset is required directly on top of the appliance, two 45 elbows may be connected directly to the top of this appliance to create a horizontal offset then to run upwards vertically.
  • Page 43 85-03-01303 360 FireIn Stove Page 43...
  • Page 44 Vertical Through-The-Roof Venting Using Four 90 Elbows Four 90 elbows can be used if terminating vertically. The use of Four 90 elbows must meet some minimum prerequisites. 1: The vent system must terminate vertically using a vertical vent cap. 2: There must be a minimum of 4 feet of vertical starter section connected directly to the top of this appliance. 3: Max vent length 40’...

  • Page 45: Log Set/ Media Installation

    Vent Damper Adjustments This appliance is equipped with a vent damper system that can be adjusted using the glass latch tool. Locate damper adjustment lever under the vent trim collar. If this appliance’s vent is terminated horizontally, DO NOT CLOSE the vent damper completely.

  • Page 46: Air Shutter Control And Flame

    We are committed to quality and satisfaction for all Mendota owners. Thank you for choosing a Mendota to be a source of comfort and beauty in your home.
  • Page 47 4.4 OPERATING INFORMATION Using Your Remote Control Your Mendota remote control is pre-programmed to your appliance. Ensure you have installed 3 AAA batteries into your remote. Press the top button on the remote control. If you do not hear a beep when you press this button, follow the instructions below to synchronize your appliance and remote control.
  • Page 48 Remote Control Functions NOTE: You will hear an audible beep once every time a remote-control button is pressed, signaling that the command has been received. If you do not hear the beep, press the button again. Locate the four function buttons on the remote control: On/Off Button: This button turns the appliance on or off.

  • Page 49: Remote Control Operating

    4.5 REMOTE CONTROL OPERATING INSTRUCTIONS To Turn on the Appliance NOTE: If the appliance does not respond to the remote-control commands, the appliance system may have entered “safety Chapter 4.11.12 Why won’t my appliance turn on? lockout” mode. To reset the system, see Press the on/off button.
  • Page 50 Icon Details Mode Button: Pressing the mode button toggles between the various available functions: flame height, fan speed, accent light intensity and rear burner on/off. Flame Height: Six flame height levels are available. While the flame height icon is displayed, pressing the up or down button once will increase or decrease the flame height by one of six increments.

  • Page 51: Ipi And Pilot On Demand M

    Note: The snowflake icon will be visible on the display at all times when in CPI mode. Recommended: Mendota recommends that CPI mode is used during the winter ° months when the average daily high temperature falls below 50 F.

  • Page 52: First Time Lighting Instructions

    4.8 First Time Lighting Instructions WHAT TO DO IF YOU SMELL GAS Warning: If you do not follow these instructions Do not light any appliance. exactly, a fire or Do not touch any light switch explosion may result Do not use any phone in your building. causing property Call your gas supplier from a neighbor's phone.

  • Page 53: Frequently Asked Questions

    Where can I find the model and serial numbers? When requesting service, you will be asked to provide the model number and serial number to your Mendota dealer. This information will expedite the warranty verification process. The Listing Label contains the model number and serial number for your particular appliance.
  • Page 54 Can I use my Appliance during power outages? This electronic ignition system uses the supplied 110VAC power when it is available for all functions of this system. If you experience a power outage, plug in the battery pack (6V DC maximum, supplied with this appliance) to the appliance backup power inlet port.

  • Page 55: Elsius To Fahrenheit

    These adjustments should be made by a qualified technician to achieve the best flame performance. Contact your installer or Mendota dealer if you feel your appliance is not burning correctly. Improper setup and adjustment is not covered under warranty.
  • Page 56 This should clear the lockout mode. Turn on the remote and start the appliance. Ensure the master switch is in the run/on position. After completing these steps, contact your Mendota dealer if appliance won’t turn on. What happens when I first light my appliance? When you first light your appliance, the initial curing phase is initiated.

  • Page 57: Required Periodic Inspections

    MAINTENANCE INFORMATION 5.1 REQUIRED PERIODIC INSPECTIONS Check to verify that the vent system and vent cap are open and free of blockage. Have qualified service person check the operation of the pilot light. Pilot light must light within the first five to eight seconds of ignitor sparks initiation.
  • Page 58 If you are using a “backyard” Natural Gas well as the gas source, you must submit formal gas analysis data sheets to Mendota appliances for review and calculation of proper main burner orifice sizes prior to first firing. It is known that unpurified Natural Gas from “backyard” wells can contain high energy levels causing over firing.

  • Page 59: Replacement Parts Information

    5.7 REPLACEMENT PARTS INFORMATION How to Access Components The descriptions below show where the main appliances components are located and how to access them for service. The descriptions show how to access the components after the appliance has been installed. All components are also accessible from the outside of the unit before the appliance is installed.
  • Page 60 Gas Train Assembly Parts Figure 5-3 Gas Train Assembly Parts Burners 85-03-01110 360 FireIn Stove Page 60...
  • Page 61 Exterior 85-03-01110 360 FireIn Stove Page 61...
  • Page 62 Glass Frame Parts Replacement Procedure WARNING: do not use substitute materials. All replacement materials must be certified and obtained through Mendota appliances. TO REPLACE DAMAGED GLASS Bend glass retainer tabs up 90 degrees. Four tabs hold down the glass and gasket assembly.

  • Page 63: Final Installation And Homeowner Checklist

    ❑ Burner flames are “stable” and are not “lifting” off burner. ❑ Inform owner that an initial curing step is required. Read and follow Mendota Appliance and Insert Curing Instructions (found on unit and in owner’s manual). Smoke will emit during initial curing step.

  • Page 64: Warranty Policy Statement

    6.2 WARRANTY POLICY STATEMENT Mendota Fireplace, a division of Johnson Gas Appliance Company, extends this Limited Lifetime Warranty to the original purchaser of this appliance provided the product remains in the original place of installation. The items covered by this limited warranty and the period of such coverage is set forth in the table below.
  • Page 65 Owner accepts that this appliance requires close monitoring of children and vulnerable individuals who are in the vicinity of this appliance when it is in operation. Mendota does not assume or accept any liability claims for burns or other physical or material damages resulting from touching hot glass surface and hot metal surfaces that are part of this appliance or other adjacent object such as hearth pads and mantels that may heat up during operation of this appliance.

  • Page 66: Onditions

    How to Obtain Warranty Service If you discover a problem that you believe to be covered by the warranty, you must report to your Mendota Dealer within 30 days, with proof of purchase, purchase date, model name and serial number.
  • Page 67 Owner Registration After installation, Mendota appliance owners must register with Mendota to qualify for the Lifetime Limited Warranty within 30 days. Product registration will activate your Lifetime Limited Warranty. Owners should complete the forms available at: mendotahearth.com/warranty Note: Your Mendota dealer can assist with warranty applications and information.
  • Page 69 Johnson Gas Appliance Company 1155 Sherman Rd. Hiawatha, IA 52233 Mendota Warranty Registration...

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