Mendota AA-11-02470 Installation And Operating Instructions Manual
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Mendota AA-11-02470 Installation And Operating Instructions Manual

Fv44i gen 3 fullview direct vent gas fireplace insert heater
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MODEL NO. AA-11-02470 FV44I Gen 3 FULLVIEW DIRECT VENT GAS FIREPLACE INSERT HEATER
WARNING: If the information in these instructions
is not followed exactly, a fire or explosion may
result causing property damage, personal injury, or
loss of life.
- Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other
appliance.
- WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
Do not touch any electrical switch; do not
•
use any phone in your building.
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
•
If you cannot reach your gas supplier, call
the fire department.
- Installation and service must be performed by a
qualified installer, service agency or the gas
supplier.
This appliance may be installed in an aftermarket,
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local
codes.
This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gasses unless a
certified kit is used.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and must be installed.
Installation and Operating Instructions
85-03-01057-P
AVERTISSEMENT. Assurez-vous de bien suivre les
instructions données dans cette notice pour réduire au
minimum le risque d'incendie ou d'explosion ou pour
éviter tout dommage matériel, toute blessure ou la mort.
Ne pas entreposer ni utiliser d'essence ni d'autres vapeurs
ou liquids inflammables dans le voisinage de cet appareil
ou de tout autre appareil.
- QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE GAZ:
• Ne pas tenter d'allumer d'appareil.
• Ne touchez à aucun interrupteur. Ne pas vous servir des
téléphones se trouvant dans le bâtiment où vous trouvez.
• Appelez immédiatement votre fournisseur de gaz depuis
un voisin. Suivez les instructions du fournisseur.
• Si vous ne pouvez rejoindre le fournisseur de gaz,
appelez le service des incendies.
- L'installation et l'entretien doivent être assurés par un
installateur ou un service d'entretien qualifié ou par le
fournisseur de gaz.
Cet appareil peut être installé dans une maison
préfabriquée (É.-U. seulement) ou mobile déjà installée à
demeure si les règlements locaux le permettent.
Cet appareil doit être utilisé uniquement avec les types de
gaz indiqués sur la plaque signalétique. Une trousse de
conversion est fournie avec cet appareil.
Une barrière conçue pour réduire le risque de brûlures
du verre chaud est fournie avec cet appareil et doit être
installée.
FV44i Gen 3

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Summary of Contents for Mendota AA-11-02470

  • Page 1 Installation and Operating Instructions MODEL NO. AA-11-02470 FV44I Gen 3 FULLVIEW DIRECT VENT GAS FIREPLACE INSERT HEATER WARNING: If the information in these instructions AVERTISSEMENT. Assurez-vous de bien suivre les is not followed exactly, a fire or explosion may instructions données dans cette notice pour réduire au...

  • Page 2: Hot Surfaces Are Normal

    Fall. 1.2 HOT SURFACES ARE NORMAL Mendota Inserts comply with ANSI Z21.88 Standards for maximum surface temperatures (ambient plus 117 F) on exposed “combustible” surfaces adjacent to the Insert.

  • Page 3: Table Of Contents

    Table of Contents 1.1 I ..... 2 NITIAL IRING AND URING ROCEDURE 1.2 H ........2 URFACES ARE ORMAL 1.3 P ..2 ERIODIC AND ANNUAL CLEANING ARE REQUIRED 1.4 K ..........2 EEP THE FLUE WARM 2.1 SAFETY AND WARNING INFORMATION ....6 2.2 S ..........
  • Page 4 ... 72 IMPORTANT NFORMATION FOR HOMEOWNER 5.4 OPERATING INFORMATION ......72 ........50 INSTALLATION HECK 5.5 R ... 75 EMOTE ONTROL PERATING NSTRUCTIONS 4.2 U ........51 NPACKING THE NSERT 4.3 C ......52 ONTENTS OF THE ANUAL ACKET 4.4 W ? ..
  • Page 5 7.2 W ......92 ARRANTY OLICY TATEMENT 7.3 C ............93 ONDITIONS 7.1 FINAL INSTALLATION AND HOMEOWNER CHECKLIST ..........91...

  • Page 6: Safety And Warning Information

    2.1.1 Building Permit & Inspection Requirements All installations of Mendota fireplaces and inserts must comply with all the requirements stated in this Installation and Operating Manual. The dealer and/or installer must obtain all required building permits and inspection approvals from the local building inspection department or the local jurisdiction.

  • Page 7: Safety Warnings

    HIGH-ALTITUDE INSTALLATION INFORMATION: Prior to installing at altitudes higher than 7,500 ft., understand the need for gas input derating. Contact your local gas company to see if your gas type is already derated for your altitude or contact Mendota Technical Service for support.
  • Page 8 Never obstruct the flow of combustion and ventilation air. Keep the front of the fireplace clear of all obstacles and materials for servicing and proper operation. Use only Mendota approved Screens, Fronts and Trim Kits. Due to high temperature, the fireplace should be located out of traffic areas and away from furniture and draperies.
  • Page 9 été plongée dans l’eau. Do not use any fronts or doors with this fireplace unless they are certified by Mendota and installed by a certified installer.

  • Page 10: Requirements For Thec

    2.3 REQUIREMENTS FOR THE COMMONWEALTH OF MASS. The information in this section applies to all installations performed in the Common Wealth of Massachusetts only. For all side wall, horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes and where the side wall exhaust vent termination is less than seven (7) feet above grade, the following requirements shall be satisfied: 1.

  • Page 11: General Technical References

    If system goes into lockout mode, always wait 5 minutes before attempting to relight. Never block off convection air openings or paths. Trim panels or surrounds shall not seal ventilation openings in the fireplace. Always use Mendota decorative fronts and Mendota approved vent systems and vent caps only. Page 11...
  • Page 12 ATTENTION It is important that the blowers are turned on during this step to prevent the curing smoke from staining the wall finish above the fireplace. Mendota recommends completing Step 1 prior to installation of wall finish materials. Visible smoke and strong odor are to be expected during this step. If desired, disable smoke alarms before this step, smoke from the initial curing cycle will set off smoke alarms.

  • Page 13: Mechanical Technicalr

    3.2.1 Install Only in Woodburning fireplaces This Mendota Insert must be installed and serviced by a qualified installer, service agency, or the gas supplier. This Gas Fired Insert Heater can only be installed inside a Masonry Woodburning Fireplace cavity or inside a Factory Built Zero Clearance Woodburning Fireplace Cavity.
  • Page 14 3.2.2 Listing Label The listing label is located in the air gap on the left side of the Insert between the glass frame and outer edge of the Insert. It is secured to a chain and loosely inserted in the left air gap and can be pulled out to be viewed. Serial Label Location Figure 3-1 Listing Label Page 14...
  • Page 15 3.2.3 Other Warning and Caution Labels All warning labels are located as specified. Make certain you heed all the warning and caution statements during installation and maintenance of this appliance. Located on right side of unit near electrical inlet. Supplied in manual box. To be attached to existing fireplace opening prior to insert installation.
  • Page 16 Located on glass door of unit. Page 16 85-03-01057-P FV44i Gen 3...
  • Page 17 3.2.4 FV44i Insert Ratings Information This Mendota Insert must be installed in an existing Masonry Wood Burning Fireplace or a Factory Built ZC Wood Burning Fireplace. MINIMUM FIREPLACE CAVITY SIZE REQUIREMENT: 33-1/4” WIDE X 24-1/4” HIGH X 17-3/4” DEEP (depth can be reduced using a surround with a deep outer edge finish).
  • Page 18 HINT: To greatly reduce surface temperatures surrounding this Insert during operation, Mendota recommends operating the integrated convection air blowers which aid in cooling all surrounding surfaces. Mendota Inserts comply with ANSI Z21.88 Standards for maximum surface temperatures (ambient plus 117 F) on exposed “combustible”...
  • Page 19 3.2.6 Overall Insert Dimensions Page 19 85-03-01057-P FV44i Gen 3...
  • Page 20 3.2.7 Insert Features Identification Insert Features Diagram below. Identify the features included with this Insert and their locations. Figure 3-3 Insert Features Diagram MANUAL GAS SHUTOFF - LEFT SIDE SWITCHES- RIGHT SIDE Page 20 85-03-01057-P FV44i Gen 3...
  • Page 21 3.2.7.1 Convection Blower System Dual blowers are provided as standard equipment with this FV-44i Insert. The dual blowers have an air output rating of 190 CFM (in free air). This Insert is designed to operate with the blowers turned off or on. Turning the blower on aids in distributing and circulating heat to the room this Insert is installed in.
  • Page 22 3.2.8 Minimum Fireplace Size Requirements To install this gas-fired Insert inside a wood burning fireplace, minimum width, height, and depth requirements apply, see table below. The required minimum width and height are constant. However, the depth required varies with the surround outer edge depth.
  • Page 23 If the measured distance is greater than 1-3/4”, you must consider a “custom surround” with a deeper outer edge depth. Mendota offers stock surrounds with outer edge depths of 5/16”, ½” and 1-3/4”. Other outer edge depths are offered as custom surrounds.
  • Page 24 48” 33” FLAT, 1/2” 1-3/4” In addition to these stock sizes, other Basix Surrounds are also offered for applications with Grace Decorative Fronts. Consult with your Mendota Dealer for specifics and availability. BASIX SURROUND SIZES Page 24 85-03-01057-P FV44i Gen 3...
  • Page 25 Faceplate surrounds are offered as stocked items in various sizes, shapes (rectangle and arched) and with three outer edge finish options. The deeper outer edge finishes allow installation of this Insert in cavities of shallower depths. Consult with your Mendota Dealer for specific details and availability. Use if installing one of these decorative door options: Andover Door Kit b.
  • Page 26 3.2.9.7 Surround Outer Edge Finish Options The outer edge (flange) of a Basix or Faceplate surrounds are offered in various sizes: 1. Flat outer edge: This type of outer edge is only available for rectangle shaped surrounds and uses a double hem bend edge designed to provide a flat outer edge appearance.
  • Page 27 You may request a rendering with known dimensions, or you may supply the fireplace opening dimensions and request, as an example, equal reveal outside a Grace kit or a door kit. Mendota will provide you with a rendered image showing exact size and shape.
  • Page 28 3.2.10 Modifying ZC Woodburning Cabinets This gas fired Insert may be installed in a ZC wood burning cabinet that has been modified by removing the refractory, glass doors, screen rails, screen mesh, and log grates. The fireplace flue damper can be fully blocked open or removed for installation of the gas fireplace insert. Smoke shelves, shields, and baffles may be removed if attached by mechanical fasteners.
  • Page 29 3.2.12 Clearances to Combustible Mantels An 8” combustible mantel may be installed at a minimum of 12" above the top of the heat outlet (35” up from the floor level of this Insert). Non-combustible (marble, brick, stone, metal etc.) mantels can be installed at any desired height above the top convection air opening.
  • Page 30 WARNING: If the existing mantel does not conform to required clearances, either remove and relocate the combustible mantel at an approved height or add a 20-gage metal shield underneath the combustible mantel that extends the full width and depth of the combustible mantel.
  • Page 31 If these materials are used it is recommended that the insert is raised at least 12” above the floor. Mendota does not guarantee any materials used around the insert. Mendota disclaims any and all liability for any damage to finishing materials including warping, discoloring, cracking, peeling or flaking. This also includes any off-gassing or unpleasant smells from materials when they are heated.
  • Page 32 CHAPTER must be of the noncombustible type. See for recommended suitable facing materials. Note: The suggestions given in this section are Mendota Fireplace’s recommendations only. All local building code requirements must still be researched and followed. Figure 3-5 Re-facing Information...
  • Page 33 Information for common materials used is given below. Mendota does not guarantee any materials used around the insert. Mendota disclaims any and all liability for any damage to finishing materials including warping, discoloring, cracking, peeling or flaking.
  • Page 34 230 F. The epoxy resin coating used on granite slabs are resistant to discoloring and structural failures up to 350 F. Mendota does not assume any liability for discoloring, flaking or cracking of marble or granite. Page 34...

  • Page 35: Paint Types Approved For Use

    Mendota cautions that due to natural structural defects that can exist within marble and stone pieces, cracking and/or flaking of the marble or stone is possible and must be considered prior to selection and application around Mendota inserts. Mendota further cautions that proper adhesives be used to attach stone facings.
  • Page 36 Many television manufacturers specify in their installation instructions that the television must not be installed near or above a heat source. The decision to install a television near or above a Mendota fireplace rests solely on the consumer. It is the consumers responsibility to satisfy television specifications and ensure the television will not exceed maximum operation temperatures.
  • Page 37 3.2.18.2 Recommendation 2: Create a recessed cavity Frame a recessed cavity above the fireplace. The cavity shall be at least 6 inches taller and 6 inches wider than the television. The cavity’s bottom surface must be a minimum of 24 inches above the top air gap of this fireplace. The cavity must be deep enough for the television to be recessed at least 2 inches in from the wall.
  • Page 38 MENDOTA RECOMMENDED VENT COMPONENTS AND VENT KITS LIST NOTE: Mendota recommends that you use one of the two vent caps listed below. Mendota has thoroughly investigated, designed, and confirmed by testing that these two caps perform flawlessly during high wind speeds up to 40 MPH.
  • Page 39 Chimney flues can vary in shape, size and type. During inspection, make note of the type of the flue system used. Professionally clean and make any repairs before installing a Mendota gas Insert. Especially, pay attention to unlined flues which may have missing or severely damaged mortar joints.
  • Page 40 3.2.19.7 Types of Chimney Tops and Vent Caps Chimney tops vary in shape and size and configuration. The vent cap selected for installation will require some modification to fit various chimney top types. Consult with your vent supplier. Single ZC Flue Cap Clay Liner Cover Open Top Clay Liner Concrete Cap Chimney Top...
  • Page 41 3.2.19.8 Side by Side installation of two Vent Caps When two or more vertical vent caps are located within proximity of one another, it is required that a galvanized steel 18-gauge or heavier barrier wall be installed between the two vent caps to eliminate recirculation of exhaust gases from one cap to another.

  • Page 42: Lectrical Echnical Eferences

    ELECTRICAL TECHNICAL REFERENCES 3.3.1 AC Power Requirements WARNING: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. When this appliance is installed with a three-prong (grounding) plug for protection against shock hazard, it should be plugged directly into a properly grounded three-prong receptacle.
  • Page 43 MC cable to the fireplace body side cover plate using the supplied strain relief clamps Notice: Mendota wants to make you aware of current NEC Codes Junction Box and Outlet Installation that may be enforced by local authorities. Mendota cannot over- Option 2: 14-2 MC Cable ride local building officials’...
  • Page 44 3.3.2 Backup DC Power Connection This appliance is factory equipped with a backup dc power connection port. The inlet port is factory mounted on the right side above the remote sync button and master power switch. This port can be utilized to connect the battery pack supplied with the Insert, to supply DC power to the unit when necessary.
  • Page 45 3.3.3 PF2 Ignition System Diagram Note: Connect wires in junction box located on the right side This appliance must be electrically connected and grounded of this appliance to house power using supplied wire nuts. in accordance with local codes or, in the absence of local codes, with the current NFPA 70- National Electric Code or Replacement wires must have the same type and size of CSA C22.1- Canadian Electrical Code.

  • Page 46: Lumbing Technical References

    CORRECT GAS PRESSURE AND PROPER GAS SUPPLY LINE SIZING IS IMPERATIVE TO THE SUCCESSFUL PERFORMANCE OF YOUR MENDOTA GAS FIREPLACE INSERT. BE SURE THE GAS SUPPLIER OR PLUMBER CAREFULLY CHECKS FOR CORRECT GAS PRESSURE AND GAS LINE SIZING WHEN INSTALLING THE FIREPLACE INSERT.
  • Page 47 3.4.3 Gas Pressure Requirements and Checking Two pressure taps for checking input and output gas pressures are located on the main gas valve. A qualified installer should use this fitting for setting the correct gas pressure during initial installation. The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures more than 1/2...
  • Page 48 3.4.6 Factory Installed Manual Gas Shutoff Valve A manual gas shutoff valve is factory installed and located within the left-side convection chamber. To operate the manual gas shutoff valve, insert the tip of the glass latch tool into the hole in the valve activation bracket. Rotate the tool clockwise 90- Degrees or until it stops to fully close the Valve.
  • Page 49 3.4.9 Gas Input Rate Verification 3.4.9.1 Natural Gas Input Rate Verification Verify main orifice size. The main orifice body has the orifice hole size stamped on it. NG orifice size shall be #42 (rear burner) and #45 (front burner) for all elevations in between 0-2000ft. NG orifice size shall be #43 (rear burner) and #46 (front burner) for all elevations exceeding 2000ft.

  • Page 50: Installation Checklist

    INSTALLATION INSTRUCTIONS 4.1 INSTALLATION CHECKLIST The instructions provided in this chapter are arranged in the sequence of occurrences. This installation checklist is supplied as a guide for installers to follow step by step. As you complete each step of the installation work, check mark the completed work item in the list, below.

  • Page 51: Unpacking The Insert

    Philips head drywall screws that secure a cardboard L pincher at the bottom of each corner of the box. Lift the outer box vertically straight upward until lower edge of the box clears the top of the unit body. Set the box aside. Mendota recommends recycling the outer box. Outer Box Removal Page 51...

  • Page 52: Contents Of The Manualp

    Once the outer box is removed, you will find the Insert body and a manual packet white box. This manual packet white box includes the items shown in the table, below. Contact Mendota Technical Service if any parts are missing.

  • Page 53: Bending Up The Shipping Clips

    4.6 BENDING UP THE SHIPPING CLIPS Once the unit is detached from the pallet by removing the securing lag screws that hold these shipping clips to the pallet, either bend these clips up 90-degrees or break them off using a screwdriver and back and forth cold working motion (see below). A bending relief is provided within the clip to ease bending or breaking.

  • Page 54: Unbolting Insert From Pallet

    The leveling bolts supplied are designed specifically for application with this product. only use leveling bolts supplied by Mendota and for leveling purposes only. Never use leveling bolts for purposes of lifting unit up to make up for ash lip heights or other lifting or raising needs.

  • Page 55: Glass Door Removal Andr

    4.8 GLASS DOOR REMOVAL AND REINSTALLATION 4.8.1 To Remove Door Use the glass latch tool to disconnect the spring latches from the glass frame. Insert tool into hole in latch, pull towards you and rotate 90- degrees to disengage top latches. Remove tool. There are two spring latches on top of this gas fireplace.

  • Page 56: Light Bulb And Light Lensi

    The insert comes with the light bulb and lens installed. To replace the bulb when needed follow the steps below. The accent light uses a halogen G9 25Watt light bulb. Replacement bulbs are available from your Mendota dealer. Part Number 10-11-00020.

  • Page 57: Natural Gas To Lpg C

    WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Kit # HA-58-00302 for Mendota Model FV-44i This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable codes...
  • Page 58 4.10.1.2 Procedure to Convert This Fireplace to Burn LPG This Fireplace Insert arrives from the factory ready to burn natural gas. If you intend to burn LPG, it is recommended that you convert this fireplace and its pressure regulator, pilot orifice slider position and burner orifices prior to placing this fireplace in its fire-place cavity.
  • Page 59 7. Locate Pilot Light on left side of firebox between the two air shutter boxes. While holding the pilot base body with large vice grips tightly, loosen pilot light hood using a 7/16” open end wrench on the hex shaped base. Rotate counter clockwise ¼...
  • Page 60 4.10.2 Pressure Regulator Conversion WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. See Figure 4-14-1: Using a Torx T20 (supplied) or slotted screwdriver, remove and discard the two pressure-regulator mounting screws (A);...
  • Page 61 4.10.3 Burner Ignition Characteristics Note: Connect gas supply and verify that the minimum inlet and outlet pressures are conforming. Once the conversion to LPG and all the above steps have been completed, light the main burners. Use remote transmitter to turn on pilot light and burners. Main burner should now light IMMEDIATELY, and flame should not "lift"...

  • Page 62: Fireplace Cavity Preparation

    4.11 FIREPLACE CAVITY PREPARATION 1. Remove glass doors, metal fire screens, etc. from existing fireplace. 2. Verify that there is the required minimum clearance from the floor to the bottom of an existing mantel and a 16" minimum non-combustible hearth extension in front of the glass surface if a raised hearth is not supplied. 3.

  • Page 63: Venting

    4” exhaust flex and 6” air intake flex with spring spacers between the two flex pipes. NOTE: Mendota recommends that both exhaust and air intake flex liners be run all the way to the vent cap. Seals between flex liners and unit top and vent cap must be permanent and as airtight as possible. Never use silicone sealants in pipe joints.
  • Page 64 4.12.1 Removing Vent Adapter from top of unit Remove the vent adapter by unlatching spring-loaded lever from front of the unit. Use the glass latch tool to hook into the latch, pull forward and lift latch up to release. Removing Vent Adapter Square Cap Round Round high wind cap...
  • Page 65 4.12.2 Dropping Flex Vent Liners Installing Flex Liners 1. Measure the chimney height from the top of the chimney (or the existing flue liner) to a point 12" (300 mm) above the floor of the fireplace hearth. It may be necessary to drop a rope and measure the rope itself. Be sure to allow for all offsets in existing chimney.
  • Page 66 4.12.3 Attaching Flue Liners to Vent Cap Four hose clamps are supplied with each Mendota vent kit. Four #8 sheet metal screws are needed which are not supplied with Mendota vent kits. For vent kits (other brands) obtained from other distributors or suppliers, acquire four 4” diameter hose clamps and eight #8 sheet metal screws.

  • Page 67: Attaching Warning Label To Fireplace Floor

    4.12.5 Air Intake Damper Adjustment Suggestions The Insert's vent adapter has a damper plate located on the 3" air intake tube. The vent damper comes from the factory set at a 45-degree position. Set the damper according to the length of venting used. ...

  • Page 68: Insert Body Installation

    4.14 INSERT BODY INSTALLATION Carefully slide Insert body into the fireplace opening about 6”. 2. Make final Gas Line connections and perform leak tests. Make final Electrical Connections and verify power connection. 4. Create large vertical loops behind or to the side of the Insert body with both excess gas flex line and excess electrical MC Cable.
  • Page 69 5. If you wish, you may use the four #8 X 1/2” long sheet metal screws provided to secure the Basix or Faceplate permanently to the Insert body. However, Mendota discourages doing so unless necessary. Always properly level and plumb the Insert body to prevent tipping of the insert. Failure to properly level and plumb the Insert body may lead to the Insert body tipping forward and pushing the Basix or Faceplate hooks off the shoulder rivets.

  • Page 70: Lighting Checklist

    4.14.2 Log Set/ Media Installation Four distinctive wood species log sets are available as options for this model Insert. 1. Norway Spruce Log Set 2. White Oak Log Set (Not Shown) 3. Birch Log Set 4. Premium Fiber Oak Log Norway Spruce Logs Birch Logs Premium Fiber Oak Logs...

  • Page 71: Air Shutter Control Andf

    4.16 AIR SHUTTER CONTROL AND FLAME APPEARANCE During the initial installation, the air shutter opening should be checked to be certain that the shutter is set correctly at 1/8" to 1/4" open for natural gas and 1/2" minimum open for L.P. gas. NOTE: For altitudes above 5,000’, some variations may be required.

  • Page 72: Aesthetic Considerations

    We are committed to quality and satisfaction for all Mendota owners. Thank you for choosing a Mendota to be a source of comfort and beauty in your home.
  • Page 73 (Note: If you do not hear any beeps when you press the sync button, contact your Mendota dealer or installer for assistance.) Within seven seconds, press the “on” button on the remote control. The fireplace will beep four times to indicate that the remote control’s command is accepted and sets to the particular code of that controller.
  • Page 74 5.4.3 Remote Control Functions NOTE: You will hear an audible beep once every time a remote-control button is pressed, signaling that the command has been received. If you do not hear the beep, press the button again. Locate the four function buttons on the remote control: 1.

  • Page 75: Remote Control Operatingi

    5.5 REMOTE CONTROL OPERATING INSTRUCTIONS 5.5.1 To Turn on the Fireplace NOTE: If the fireplace does not respond to the remote-control commands, the fireplace system may have entered “safety Why won’t my fireplace turn on?. lockout” mode. To reset the system, see 1.
  • Page 76 5.5.4 Icon Details Mode Button: Pressing the mode button toggles between the various available functions: flame height, fan speed, accent light intensity and rear burner on/off. Flame Height: Six flame height levels are available. While the flame height icon is displayed, pressing the up or down button once will increase or decrease the flame height by one of six increments.

  • Page 77: Ipi And Pilot On Demand Modes

    Note: The snowflake icon will be always visible on the display when in CPI mode. Recommended: Mendota recommends that CPI mode is used during the winter months when the average daily high temperature falls below 50 °...

  • Page 78: First Time Lighting Instructions

    5.7 FIRST TIME LIGHTING INSTRUCTIONS WHAT TO DO IF YOU SMELL GAS Warning: If you do not follow these instructions • Do not light any appliance. exactly, a fire or explosion • Do not touch any light switch. may result causing property •...

  • Page 79: O Turn Off Gas To Fireplace

    5.9 TO TURN OFF GAS TO FIREPLACE 1. Press the ON/OFF button on the remote control. 2. Turn off CPI Pilot Mode from remote control. 1. Turn off the internal manual shutoff valve in the appliance. See Drip Leg Recommended It is recommended that a drip leg/sediment trap is installed within the main gas supply line serving this appliance.

  • Page 80: Frequently Asked Questions

    5.10.2 Where can I find the model and serial numbers? When requesting service, you will be asked to provide the model number and serial number to your Mendota dealer. This information will expedite the warranty verification process. This is an example of your listing label: Listing label location: The listing label is located in the air gap on the left side of the Insert between the glass frame side and the outer edge of the Insert.
  • Page 81 5.10.3 Can I operate my Insert during power outages? This electronic ignition system uses the supplied 110VAC power when it is available for all functions of this system. If you experience a power outage, plug in the battery pack (6V DC maximum, supplied with this fireplace) to the fireplace backup power inlet port.
  • Page 82 These adjustments should be made by a qualified technician to achieve the best flame performance. Contact your installer or Mendota dealer if you feel your fireplace is not burning correctly. Improper setup and adjustment is not covered under warranty.
  • Page 83 This should clear the lockout mode. Turn on the remote and start the fireplace. Ensure the master switch is in the run/on position. After completing these steps, contact your Mendota dealer if fireplace will not turn on. 5.10.13 What happens when I first light my fireplace? When you first light your fireplace, the initial curing phase is initiated.

  • Page 84: Required Periodic Inspections

    MAINTENANCE INFORMATION 6.1 REQUIRED PERIODIC INSPECTIONS 1. Check to verify that the vent system and vent cap are open and free of blockage. 2. Have qualified service person check the operation of the pilot light. Pilot light must light within the first five to eight seconds of ignitor sparks initiation.

  • Page 85: Over Firing Or Under Firing Of

    If you are using a “backyard” Natural Gas well as the gas source, you must submit formal gas analysis data sheets to Mendota Fireplaces for review and calculation of proper main burner orifice sizes prior to first firing. It is known that unpurified Natural Gas from “backyard” wells can contain high energy levels causing over firing.

  • Page 86: Replacement Parts Information

    6.7 REPLACEMENT PARTS INFORMATION 6.7.1 Replacement Parts List Please contact your Mendota Dealer for parts availability and parts pricing. PART ITEM DESCRIPTION NUMBER 05-02-00344 Valve, 885 ProFlame (NG) SIT# 0.885.001 05-02-00396 Split Flow Solenoid Valve 05-04-00074 PILOT, 3-WAY HOOD 05-02-00416 SIT ProFlame II Module, 0.584.306...
  • Page 87 6.7.2 Convection Air Blower System Parts Blower System Parts 6.7.3 Burner System Parts Burners Systems Parts Page 87 85-03-01057 FV44i Gen 3...
  • Page 88 6.7.4 Gas Valve Train Parts Gas Valve Train Parts Gas Valve Assembly Parts Page 88 85-03-01057 FV44i Gen 3...
  • Page 89 6.7.5 Ignition Control Module Assembly Parts 05-02-00416 HA-110-00105 6.7.6 Accent Light Accent Light Bulb & Lens Installation Accent Light Lens Installation Page 89 85-03-01057 FV44i Gen 3...
  • Page 90 6.7.7 Glass Frame Parts Replacement Procedure WARNING: do not use substitute materials. All replacement materials must be certified and obtained through Mendota fireplaces. TO REPLACE DAMAGED GLASS 1. Bend glass retainer tabs up 90 degrees. Four tabs hold down the glass and gasket assembly.

  • Page 91: Nstructions

     Burner flames are “stable” and are not “lifting” off burner.  Inform owner that an initial curing step is required. Read and follow Mendota Fireplace and Insert Curing Instructions (found on unit and in owner’s manual). Smoke will emit during initial curing step.
  • Page 92 7.2 WARRANTY POLICY STATEMENT Mendota Fireplace, a division of Johnson Gas Appliance Company, extends this Limited Lifetime Warranty to the original purchaser of this appliance provided the product remains in the original place of installation. The items covered by this limited warranty and the period of such coverage is set forth in the table below.
  • Page 93 Owner accepts that this appliance requires close monitoring of children and vulnerable individuals who are in the vicinity of this appliance when it is in operation. Mendota does not assume or accept any liability claims for burns or other physical or material damages resulting from touching hot glass surface and hot metal surfaces that are part of this appliance or other adjacent object such as hearth pads and mantels that may heat up during operation of this appliance.
  • Page 94 7.3.3 How to Obtain Warranty Service 1. If you discover a problem that you believe to be covered by the warranty, you must report to your Mendota Dealer within 30 days, with proof of purchase, purchase date, model name and serial number.
  • Page 95 7.3.4 Owner Registration After installation, Mendota fireplace owners must register with Mendota to qualify for the Lifetime Limited Warranty within 30 days. Product registration will activate your Lifetime Limited Warranty. Owners should complete the forms available at: mendotahearth.com/warranty Note: Your Mendota dealer can assist with warranty applications and information.
  • Page 96 NOTES Page 96 85-03-01057 FV44i Gen 3...
  • Page 98 Johnson Gas Appliance Company 520 E Avenue NW Cedar Rapids, Iowa 52405 Mendota Warranty Registration...

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