Terex Genie SHOV5DL15B-1001 Operator's Manual
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Terex Genie SHOV5DL15B-1001 Operator's Manual

Terex Genie SHOV5DL15B-1001 Operator's Manual

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Operator's Manual
500L Loading Shovel
800L Loading Shovel
800L Loading Shovel
800L Loading Shovel
Brick-Holder Basket
250L Mixing Bucket
500L Mixing Bucket
500L Man. Conc. Bucket
500L Hyd. Conc. Bucket
800L Man. Conc. Bucket
800L Hyd. Conc. Bucket
Serial number range
.......
from serial n: SHOV5DL15B-1001
.......
from serial n: SHOV8DL15B-1001
.....
from serial n: SHOV8CDL15B-1001
.....
from serial n: SHOV8RDL15B-1001
.......
from serial n: BBSKETDL15B-1001
..........
from serial n: MXBC2515B-1001
...........
from serial n: MXBC515B-1001
....
from s/n: CB5MADL15B-1001
....
from s/n: CB5HYDL15B-1001
....
from s/n: CB8MADL15B-1001
....
from s/n: CB8HYDL15B-1001
Original Instructions
First Edition
Second Printing
Part No.
57.0303.5251

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Summary of Contents for Terex Genie SHOV5DL15B-1001

  • Page 1 Operator’s Manual Serial number range ..500L Loading Shovel from serial n: SHOV5DL15B-1001 ..800L Loading Shovel from serial n: SHOV8DL15B-1001 ..800L Loading Shovel from serial n: SHOV8CDL15B-1001 ..800L Loading Shovel from serial n: SHOV8RDL15B-1001 ..Brick-Holder Basket from serial n: BBSKETDL15B-1001 ..

  • Page 2: Table Of Contents

    Bleicheplatz 2 First Edition: Second Printing, December 2015 8200 Schaffhausen Switzerland Genie is a registered trademark of Terex South Dakota, Inc. in the U.S.A. and many other Technical Assistance Service countries. “GTH” is a trademark of Terex South Telephone: +39 075 9418129 Dakota, Inc.

  • Page 3: Introduction

    First Edition - Second Printing December 2015 Introduction About This Manual Genie appreciates your choice of our machine for your application. Our number one priority is user safety, which is best achieved by our joint efforts. This book is an operation and daily maintenance manual for the user or operator of a Genie machine.
  • Page 4 December 2015 First Edition - Second Printing Introduction Product Identifi cation The attachment serial number is located on the serial label. Intended Use • 500L Loading Shovel 59.0201.9019 GT The Loading Shovels and Mixing Bucket are designed • 800L Loading Shovel 59.0201.9020 GT to move and to mix loose materials.
  • Page 5 First Edition - Second Printing December 2015 Introduction Contacting the Manufacturer Bulletin Distribution and Compliance At times it may be necessary to contact Genie. Safety of product users is of paramount importance When you do, be ready to supply the model number to Genie.
  • Page 6 December 2015 First Edition - Second Printing Introduction Danger Failure to obey the instructions and safety rules in this manual will result in death or serious injury. Do Not Operate Unless:  You learn and practice the principles of safe attachment operation contained in this operator’s manual.
  • Page 7 First Edition - Second Printing December 2015 Introduction Standards Hazard Classifi cation Safety alert symbol: used to The following standards and/or regulations apply to alert you to potential personal this machine: injury hazards. Obey all safety messages that follow this Directive symbol to avoid possible injury 2006/42/EC Machinery Directive...
  • Page 8 December 2015 First Edition - Second Printing Symbol and Hazard Pictorials Defi nitions Falling object Close the gate Falling Hazard Fix brick holder with Hazard Chain to Forks plate Read the Keep clear of Crush Hazard No ride Brick operator's moving parts Holder manual...

  • Page 9: General Safety

    First Edition - Second Printing December 2015 General Safety 09.4618.1355 09.4618.1354 09.4618.1352 140 mm 09.4618.1354 800 Kg 09.4618.1353 09.4618.1355 09.4618.1352 09.4618.1353 09.4618.0922 09.4618.0922 Part No. 57.0303.5251 SHOVEL - BUCKET - BASKET...

  • Page 10: Work Area Safety

    December 2015 First Edition - Second Printing Work Area Safety For work area safety, refer to the same section in the telehandler operator's manual. SHOVEL - BUCKET - BASKET Part No. 57.0303.5251...

  • Page 11: Safety Precautions

    First Edition - Second Printing December 2015 Safety Precautions Requirements for Machine Requirements for Service Operators Personnel Operators who use the machine regularly or Personnel in charge of the machine maintenance occasionally (i.e. for transport reasons) shall have shall be qualified, specialised in the maintenance the following prerequisites: of telehandlers, and shall have the following health:...
  • Page 12 December 2015 First Edition - Second Printing Safety Precautions Working clothes Personal protective equipment During work, but especially when maintaining or Under special working conditions, the following repairing the machine, operators must wear suitable personal protective equipment should be used: protective clothing: •...

  • Page 13: Legend

    First Edition - Second Printing December 2015 Legend Shovel, Bucket, Brick-Holder Basket main components A. Fork Slots B. Coupling Frame C. Quick coupling (if any) Part No. 57.0303.5251 SHOVEL - BUCKET - BASKET...

  • Page 14: Attachment Description

    December 2015 First Edition - Second Printing Attachment Description Shovel Brick Holder Basket The shovel consists of a welded concave shaped This attachment is designed to handle bricks pallets, steel structure designed to move and load loose and other materials and to place them where are material such as soil, sand debris, inert material.
  • Page 15 First Edition - Second Printing December 2015 Attachment Description Mixing Bucket The concrete, after the mixing phase, can be This bucket is designed to produce limited volumes discharged through a dedicated door located on of concrete by mixing its main components (cement, the bottom of the bucket and activated through aggregates, sand and water) and to discharge such a mechanism and a hydraulic cylinder.
  • Page 16 December 2015 First Edition - Second Printing Attachment Description Concrete Bucket The bucket mainly consists of a welded pyramid shaped steel structure designed to handle limited volumes of concrete from one place to another place inside the typical construction working sites and to discharge such volumes of concrete.

  • Page 17: Attachment Application Field

    First Edition - Second Printing December 2015 Attachment Application Field The following table represents the application field of attachment installed on Genie telehandlers GTH-2506 GTH-4014 GTH-4018 GTH-4016R GTH-4018R GTH-5021R 500 L Loading  Shovel 800 L Loading    ...

  • Page 18: Inspections

    December 2015 First Edition - Second Printing Inspections Pre-operation Inspection Fundamentals It is the responsibility of the operator to perform a pre-operation inspection and routine maintenance. The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. The inspection is designed to discover if anything Do Not Operate Unless: is apparently wrong with a telehandler and/or with...
  • Page 19 First Edition - Second Printing December 2015 Inspections Pre-operation Inspection  Make sure the operator's manuals are intact, legible and placed inside the telehandler.  Be sure that all decals are legible and in place.  Check for Hydraulic oil leaks. Checking the following components or areas for damage, improperly installed or missing parts and unauthorized modifications:...
  • Page 20 December 2015 First Edition - Second Printing Inspections Function Test Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. A malfunctioning machine must never be used. If malfunctions are discovered, the machine must Do Not Operate Unless: be tagged and removed from service.
  • Page 21 First Edition - Second Printing December 2015 Inspections Function Tests Test the Hydraulic movements for Mixing bucket Before getting started, refer to telehandler operator's (at every use) manual. • Using the dedicated switches on the control panel, check the movement of the mixing Test the Control Lever blade and the movement of the door.
  • Page 22 December 2015 First Edition - Second Printing Operating Instruction Fundamentals The Operating Instructions section provides in- structions for each aspects of machine operation. It is the operator's responsability to follow all the safety rules and instructions in the operator's safe- ty and responsibilities manuals.
  • Page 23 First Edition - Second Printing December 2015 Operating Instruction Quick Attach Instructions Version with hydraulic locking (optional) Version with mechanical locking 1. Drive to the place where you will release the 1 Drive to the place where you will release the mounted attachment (when possible, a solid mounted attachment (when possible, a solid and sheltered site).

  • Page 24: Operating Instructions

    December 2015 First Edition - Second Printing Operating Instructions Operation Brick-Holder Basket Brick-Holder Basket 59.0401.2032 GT Loading Shovel • Couple the Brick-Holder Basket by the forks 500L Loading Shovel 59.0201.9019 GT slots. 800L Loading Shovel 59.0201.9020 GT • Using the chain and shackle, secure the 800L Loading Shovel 59.0201.9021 GT attachment to the Forks carriage.
  • Page 25 First Edition - Second Printing December 2015 Operating Instructions Controller Movements - Functions Controller Movements - Functions Joystick - Shovel Joystick - Shovel GTH-2506, GTH-4014 and GTH-4018 GTH-4016R, GTH-4018R and GTH-5021R Refer to telehandler operator's manual Refer to telehandler operator's manual Before discharging the material, make sure that Before discharging the material, make sure that nobody is within its working range.
  • Page 26 December 2015 First Edition - Second Printing Operating Instructions Controller Movements - Mixing Bucket For all the telehandler models Phase Switch Position Proceed as follow: Set the Hydraulic Mixing Bucket Oil Direction Stop Oil Flow Switch A to position 0 and press the Mixing Bucket Switch B to enable the movement of the internal MIXING Enable Mix.
  • Page 27 First Edition - Second Printing December 2015 Operating Instructions Controller movements - Functions Controller movements - Dual Joystick - Hydraulic Concrete Functions Joystick - Hydraulic Bucket Concrete Bucket GTH-2506, GTH-4014, and GTH-4018 GTH-4016R, GTH-4018R, GTH-5021R Before discharging the concrete, make sure that nobody is within its working range.
  • Page 28 December 2015 First Edition - Second Printing Operating Instructions Loading the Brick-Holder Basket. Loading Equipment • Approach the place where the material is stocked; Loading the Shovel • lower the brick-holder basket on the ground; • When using a shovel, load the material only •...
  • Page 29 First Edition - Second Printing December 2015 Operating Instructions Loading the Concrete Bucket Loading the Mixing Bucket • Approach the place where the material is For the use of this equipment please read the stocked; specific manual. • lower the concrete bucket on the ground; •...
  • Page 30 December 2015 First Edition - Second Printing Operating Instructions Trasporting the Loaded Material Once the material is loaded, operate as follow: • identify any risks present on the route to be travelled; • When driving on a rise with loaded material, •...

  • Page 31: Parking And Storage

    First Edition - Second Printing December 2015 Parking and Storage Short inactivity and attachment storage To release the attachment from the telehandler: • Approach the place where you will release the equipment • Lower the equipment on the ground. • Stop the engine of the telehandler •...

  • Page 32: Tansport And Lifting Instruction

    December 2015 First Edition - Second Printing Transport and Lifting Instructions • Shovel 500L 59.0201.9019GT Moving the Equipment When the equipment shall be moved, use only means having a suitable capacity. The characteristic data are detailed in the relevant chapter of this manual and on the identification plate.
  • Page 33 First Edition - Second Printing December 2015 Transport and Lifting Instructions • Shovel 800L 59.0201.9021GT 37.0in/ 940mm 8.77in/ 223mm 11.4in/ 292mm 23.8in/ 15.8in/ 403mm 607mm 42.1in/1070mm • Shovel 800L 59.0201.9022GT 22.4in/ 570mm 46.10in/ 1170mm 12.8in/ 327mm 25.8in/ 16.6in/ 656mm 422mm 44.88in/ 1140mm Part No.
  • Page 34 December 2015 First Edition - Second Printing Transport and Lifting Instructions • Mixing Bucket 250L 59.0401.2018GT 5.6in/ 143mm 14.2in/ 363mm CoG of Mixing Bucket structure 12.4in/ 315mm 33.0in/ 840mm 13.5in/ 344mm 59.4in/ 1510mm 31.2in/ 795mm 34.2in/ 36.2in/ 870mm 920mm 32.0in/ 13.0in/ 815mm 331mm...
  • Page 35 First Edition - Second Printing December 2015 Transport and Lifting Instructions • Mixing Bucket 500L 59.0401.2016GT 14.6in/ 18.7in/ 373mm 7.9mm 12.5in/ CoG of Mixing 320mm Bucket structure 38.8in/ 986mm 17.1in/ 436mm 18.7in/ 17.9mm 18.7in/ 69.1in/ 477mm 1630mm CoG of Mixing Bucket full of concrete 14.4in/ 367mm CoG of Mixing Bucket structure...
  • Page 36 December 2015 First Edition - Second Printing Transport and Lifting Instructions • Concrete Bucket 500L • Brick-Holder Basket 59.0401.2032GT 59.0401.2028GT 59.0401.2029GT Insert the forks into the dedicated lugs 1 • Concrete Bucket 800L 59.0401.2030GT 59.0401.2031GT Insert the forks into the dedicated lugs 1 ...
  • Page 37 First Edition - Second Printing December 2015 Transport and Lifting Instructions • Brick-Holder Basket 59.0401.2032GT 23.8in/ 605mm 15.8in/ 402mm 23.2in/ 23.2in/ 45.2in/ 590mm 590mm 1150mm CoG of Busket full of bricks 47.6in/ 1210mm 32.4in/ 825mm 28.9in/ 736mm 41.1in/ 1046mm Part No. 57.0303.5251 SHOVEL - BUCKET - BASKET...
  • Page 38 December 2015 First Edition - Second Printing Transport and Lifting Instructions • Concrete Bucket 500 Manual Discharge 59.0401.2028GT 49.21in/ 45.27in/ 1250mm 1150mm 24.7in/ 23.14in/ 629mm 588mm 26.49in/ 673mm 51.9in/ 1320mm 24.76in/ 629mm 23.14in/ 588mm SHOVEL - BUCKET - BASKET Part No. 57.0303.5251...
  • Page 39 First Edition - Second Printing December 2015 Transport and Lifting Instructions • Concrete Bucket 500 L Hydraulic Discharge 59.0401.2029GT 49.2in/ 45.2in/ 1250mm 1150mm 24.7in/ 23.3in/ 628mm 593mm 26.4in/ 673mm 51.9in/ 1320mm 24.7in/ 628mm 23.3in/ 593mm Part No. 57.0303.5251 SHOVEL - BUCKET - BASKET...
  • Page 40 December 2015 First Edition - Second Printing Transport and Lifting Instructions • Concrete Bucket 800L Manual Discharge 59.0401.2030G 49.21in/ 45.2in/ 1250mm 1150mm 23.1in/ 24.7in/ 629mm 588mm 34.3in/ 873mm 59.8in/ 1520mm 24.7in/ 629mm 23.1in/ 588mm SHOVEL - BUCKET - BASKET Part No. 57.0303.5251...
  • Page 41 First Edition - Second Printing December 2015 Transport and Lifting Instructions • Concrete Bucket 800L Hydraulic Discharge 59.0401.2031GT 49.21in/ 45.2in/ 1250mm 1150mm 24.7in/ 23.1in/ 629mm 589mm 34.3in/ 873mm 59.8in/ 1520mm 24.7in/ 629mm 23.1in/ 589mm Part No. 57.0303.5251 SHOVEL - BUCKET - BASKET...

  • Page 42: Maintenance

    December 2015 First Edition - Second Printing Maintenance Maintenance Symbols Legend The following symbols have been used in this manual to help communicate the intent of the instructions. When one or more of the symbols appear at the beginning of a maintenance procedure, it conveys the meaning below.
  • Page 43 First Edition - Second Printing December 2015 Maintenance Scheduled Maintenance Checklist A Manuals and decals Machines that have been out of service for more Pre-operation inspect than three months must receive the quarterly Function tests inspection before they are put back into service. Checking the Chains Model Serial number...
  • Page 44 December 2015 First Edition - Second Printing Maintenance Inspect the Manuals and Decals Genie specifications require that this procedure be 3 Open the operator's manual to the decals performed every 8 hours or daily, whichever comes inspection section. Carefully and thoroughly first.
  • Page 45 First Edition - Second Printing December 2015 Maintenance Perform Pre-operation Inspection Perform Function Tests Genie specifications require that this procedure be Genie specifications require that this procedure be performed every 8 hours or daily, whichever comes performed every 8 hours or daily, whichever comes first.

  • Page 46: Specification

    December 2015 First Edition - Second Printing Specifi cation Loading Shovel 500L Loading Shovel 800L part number 59.0201.9019GT part number 59.0201.9020GT for GTH-2506 for GTH-2506 TECHNICAL DATA TECHNICAL DATA Width 2024 Width 2024 mm Height 810 mm Height 940 mm Length 980 mm Length...
  • Page 47 First Edition - Second Printing December 2015 Specifi cation Loading Shovel 800L Loading Shovel 800L part number 59.0201.9021GT part number 59.0201.9022GT for GTH-4014,GTH-4018, GTH-5021R for GTH-4016R, GTH-4018R TECHNICAL DATA TECHNICAL DATA Width 2435 Width 2435 mm Height 940 mm Height 1170 mm Length 1070 mm...
  • Page 48 December 2015 First Edition - Second Printing Specifi cation Mixing Bucket 250L Mixing Bucket 500L part number 59.0401.2018GT part number 59.0401.2016GT for GTH-2506 for GTH-4014, GTH-4018 TECHNICAL DATA TECHNICAL DATA Width 1510 mm Width 1650 mm Height 840 mm Height 990 mm Length 795 mm...
  • Page 49 First Edition - Second Printing December 2015 Specifi cation Brick-Holder Basket part number 59.0401.2032GT for all the range. TECHNICAL DATA Width 1210 mm Height 1150 mm Length 825 mm Weight 120 Kg Payload 500 L CoG Width 605 mm CoG Height 590 mm CoG Length 402 mm...
  • Page 50 December 2015 First Edition - Second Printing Specifi cation 500L Hydraulic Concrete Bucket 500L Manual Concrete Bucket part number 59.0401.2029GT part number 59.0401.2028GT for all the range for all the range TECHNICAL DATA TECHNICAL DATA Width 1110 mm Width 1110 mm Height 1320 mm Height...
  • Page 51 First Edition - Second Printing December 2015 Specifi cation 800L Manual Concrete Bucket 800L Hydraulic Concrete Bucket part number 59.0401.2030GT part number 59.0401.2031GT for GTH-4014, GTH-4018, GTH-4016R, GTH- for GTH-4014, GTH-4018, GTH-4016R, GTH- 4018R 4018R TECHNICAL DATA TECHNICAL DATA Width 1110 mm Width 1110 mm...

  • Page 52: Load Charts

    December 2015 First Edition - Second Printing Load Charts GTH-2506, Loading Shovel and Mixing Bucket 250L GTH-2506 09.4618.1426 SHOVEL - BUCKET - BASKET Part No. 57.0303.5251...
  • Page 53 First Edition - Second Printing December 2015 Load Charts GTH-4014, Loading Shovel and Mixing Bucket 500L GTH-4014 09.4618.1751 GTH-4014 09.4618.1752 Part No. 57.0303.5251 SHOVEL - BUCKET - BASKET...
  • Page 54 December 2015 First Edition - Second Printing Load Charts GTH 4018, Loading Shovel and Mixing Bucket 500L GTH-4018 09.4618.1724 GTH-4018 09.4618.1725 SHOVEL - BUCKET - BASKET Part No. 57.0303.5251...
  • Page 55 First Edition - Second Printing December 2015 Load Charts GTH-4016R, Loading Shovel and Mixing Bucket GTH-4016 R 0° 180° 09.4618.1942 GTH-4016 R ±90° 09.4618.1941 Part No. 57.0303.5251 SHOVEL - BUCKET - BASKET...
  • Page 56 December 2015 First Edition - Second Printing Load Charts GTH-4016R, Loading Shovel and Mixing Bucket GTH-4016 R 0° 180° 09.4618.1940 GTH-4016 R ±90° 09.4618.1939 SHOVEL - BUCKET - BASKET Part No. 57.0303.5251...
  • Page 57 First Edition - Second Printing December 2015 Load Charts GTH-4018R, Loading Shovel and Mixing Bucket GTH-4018 R 0° 180° GTH-4018 R ±90° 09.4618.1854 GTH-4018 R ±90° 0° 180° 09.4618.1853 09.4618.1852 Part No. 57.0303.5251 SHOVEL - BUCKET - BASKET...
  • Page 58 December 2015 First Edition - Second Printing Load Charts GTH-5021R, Loading Shovel and Mixing Bucket GTH-5021 R GTH-5021 R 0° 180° 09.4618.1708 GTH-5021 R ±90° 09.4618.1709 09.4618.1710 SHOVEL - BUCKET - BASKET Part No. 57.0303.5251...
  • Page 59 First Edition - Second Printing December 2015 Load Charts GTH-2506, Brick-Holder Basket and Concrete Bucket GTH-2506 09.4618.1637 Part No. 57.0303.5251 SHOVEL - BUCKET - BASKET...
  • Page 60 December 2015 First Edition - Second Printing Load Charts GTH-4014, Brick-Holder Basket and Concrete Bucket GTH-4014 09.4618.1639 GTH-4014 09.4618.1641 SHOVEL - BUCKET - BASKET Part No. 57.0303.5251...
  • Page 61 First Edition - Second Printing December 2015 Load Charts GTH-4018, Brick-Holder Basket and Concrete Bucket GTH-4018 09.4618.1714 GTH-4018 09.4618.1715 Part No. 57.0303.5251 SHOVEL - BUCKET - BASKET...
  • Page 62 December 2015 First Edition - Second Printing Load Charts GTH-4016R, Brick-Holder Basket and Concrete Bucket GTH-4016 R 0° 180° 09.4618.1925 GTH-4016 R ±90° 70° 75° 60° 50° 40° 30° 0.6 m 20° 10° 0° -3.7° 13.35 m 09.4618.1926 SHOVEL - BUCKET - BASKET Part No.
  • Page 63 First Edition - Second Printing December 2015 Load Charts GTH-4016R, Brick-Holder Basket and Concrete Bucket GTH-4016 R 0° 70° 180° 75° 60° 50° 40° 30° 0.6 m 20° 10° 0° -3.7° 13.35 m 09.4618.1923 GTH-4016 R ±90° 70° 75° 60° 50°...
  • Page 64 December 2015 First Edition - Second Printing Load Charts GTH-4018R, Brick-Holder Basket and Concrete Bucket GTH-4018 R 0° 180° GTH-4018 R ±90° 09.4618.1849 GTH-4018 R 0° 180° ±90° 09.4618.1851 09.4618.1850 SHOVEL - BUCKET - BASKET Part No. 57.0303.5251...
  • Page 65 First Edition - Second Printing December 2015 Load Charts GTH 5021R, Brick-Holder Basket and Concrete Bucket GTH-5021 R 0° 180° 77.50° 70° 60° 50° 40° 30° 20° 0.60 m GTH-5021 R 10° 0° 77.50° 180° 70° 0° 60° ±90° -3.50° 50°...

  • Page 66: Diagrams And Schemes

    December 2015 First Edition - Second Printing Diagrams and Schemes Hydraulic Diagram only for Hydraulic Concrete Bucket SHOVEL - BUCKET - BASKET Part No. 57.0303.5251...
  • Page 67 First Edition - Second Printing December 2015 Diagrams and Schemes Hydraulic Diagram Only for Mixing Bucket Part No. 57.0303.5251 SHOVEL - BUCKET - BASKET...

  • Page 68: Ec Declaration Of Conformity

    December 2015 First Edition - Second Printing Content of the EC Declaration of Conformity TEREX Global GmbH hereby declares that the machinery described below complies with the provisions of the following Directives: 1. EC Directive 2006/42/EC, Machinery Directive. The machinery described below is suitable for Genie telehandlers, models specified in the user manual.
  • Page 69 www.genielift.com...

This manual is also suitable for:

Genie shov8dl15b-1001Genie shov8cdl15b-1001Genie shov8rdl15b-1001Genie bbsketdl15b-1001Genie mxbc2515b-1001Genie mxbc515b-1001 ... Show all

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