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RENON R-EC038015D0 User Manual

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User Manual of R-EC038015D0
Email: support@renonpower.com
Official website: www.renonpower.com
Address: 5900 Balcones Drive STE 100, Austin, TX 78731, United States
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  • Page 1 User Manual of R-EC038015D0 Email: support@renonpower.com Official website: www.renonpower.com Address: 5900 Balcones Drive STE 100, Austin, TX 78731, United States...
  • Page 2 Revision History Ver. Date Revise contents Reviser 2023.9.08 New Edition Aaron...

  • Page 3: Table Of Contents

    Table of Contents 1 Safety Instructions ......................4 1.1 General Safety Precautions ....................4 1.2 Transportation and Storage Precautions ................5 1.3 Installation Precautions ....................6 1.4 Usage Precautions ......................7 1.5 Response to Emergency Situations .................. 8 1.6 Qualified Personnel ......................9 2 Introduction ........................

  • Page 4: Safety Instructions

    1. Safety Instructions Safety Instructions For safety reasons, installer and user are responsible for familiarizing themselves with the contents of this document and all warnings before installation and usage. 1.1. General Safety Precautions ●Please carefully read this manual before any work is carried out on the product, and keep it located near the product for future reference.

  • Page 5: Transportation And Storage Precautions

    ● Do not paint any part of the product, include any internal or external components. ●Do not change any part of the product, especially the battery and cell. ●Besides connection under this manual, any other foreign object is prohibited to insert into any part of the product. ●The warranty claims are excluded for direct or indirect damage due to items above.

  • Page 6: Installation Precautions

    should be avoided. ●Avoid fast or uneven movement during transport. ●There is a risk of damage to the product or injury to a person if the product falls, rolls over or shakes violently while being lifted or suspended. ●During the transportation and storage of the product, stacking is not allowed. Any non-essential items are not allowed on top of the device.

  • Page 7: Usage Precautions

    ●Please turn-off related circuit breakers before and during the installation to avoid electric shock. ●Do not connect any AC conductors or photovoltaic conductors directly to the battery pack. They can only be connected to the specified interface of the product, or are not allowed to be connected. ●Wiring must be correct, do not mistake the positive and negative cables, and ensure no short circuit with the external device.

  • Page 8: Response To Emergency Situations

    to avoid electric shock. ●Battery needs to be recharged within 12 hours after fully discharged. ●Follow the regular maintenance requirements to maintain products. ●Wear appropriate personal protective equipment for all work on the product. ●Do not touch any live parts during use and regular maintenance. ●If any part of the product needs to be replaced, make sure all systems are powered off and wait a long time, more than 15min, before any work can be done.

  • Page 9: Qualified Personnel

    ●In case of inhalation: Leave the contaminated area immediately and seek medical attention. ●In case of contact with eyes: Rinse eyes with running water for 15 minutes and seek medical attention. ●In case of contact with skin: Wash the contacted area with soap thoroughly and seek medical attention.

  • Page 10: Introduction

    2. Introduction R-EC038015D0 is a lithium-iron-phosphate battery energy storage system developed and manufactured by RENON. It includes a 38kWh lithium battery pack with battery manage system, a DCDC converter with MPPT function as a charging device to use photovoltaic to charge the battery, and an output DCDC that can set the output voltage and current.

  • Page 11: Specifications

    2.2. Specifications Item Specification Main Controller Module Model R-MC125-EC01 Battery Module Model R-EM096100-ECH01 Battery Module Quantity Cell Combination (30S)4S Nominal Capacity (Ah) Battery Nominal Energy (kWh) 38.4 Nominal Voltage (V) Voltage Range (V) 324~438 Max. Charge/Discharge Current (A) 8000 cycles @ 77℉(25℃), 0.5C, Designed Cycle Life 80%DOD, 80%EOL MPPT Quantity...

  • Page 12: Product Components Instruction

    2.3. Product Components Instruction Figure 2.3 View of Inside Front Door Instructions Instructions Output DCDC Module Main Controller Module Input DCDC Module 4 Battery Modules RN-CCB-EMS-001（communication Combiner Box box）...

  • Page 13: Front Panel Interface Of Main Controller

    2.4. Front Panel Interface of Main Controller Figure 2.4 Front Panel Interface of Main Controller Instructions Instructions Negative Link Out Interface Positive External LED Interface Emergency Power Off and 24V Air Switch of Battery Auxiliary Power Supply Interface Activate Switch RN-CCB-EMS-001 /LCD Interface Operation LED Indicator Debug Interface...
  • Page 14 Power on/off the main circuit of the battery. When short-circuit occurs, it will cut off the main circuit automatically. 4) Activate Switch Twist the switch right to active the main controller circuit, after power on, please twist it to upside, otherwise the output will be disable. 5) Operation LED Indicator This bi-color LED indicates the battery operation status.
  • Page 15 10) Emergency Power Off and 24V Auxiliary Power Supply Interface Terminal type: 6pin 3.81mm terminal Usage: Pin1&2 and Pin 3&4 are reserved for EPO (Emergency Power Off) switch, it’s been direct connected by the manufacturer, do not change the connection of these 4 pins. Pin 5&6 are used to supply power to RN-CCB-EMS-001.

  • Page 16: Rear Panel Interface Of Main Controller

    Usage: Reserved for future use.leave them open. 13) Safety Ground Terminal type: M3 screw hole Usage: connect to safety ground, it’s been connected by the manufacturer, do not change it. 2.5. Rear Panel Interface of Main Controller Figure 2.5 Rear Panel Interface of Main Controller Instructions Instructions Address Dail Switch of Main...
  • Page 17 2) Fan Interface Terminal type: 6pin 3.81mm terminal Usage: Ignore it, the function of this port is already integrated in RN-CCB- EMS-001. 3) Smock and Door open detect Interface Terminal type: 6pin 3.81mm terminal Usage: Reserved for future use,it is a smock detector and cabinet door open detect switch, leave them open.

  • Page 18: Interface Of Rn-Ccb-Ems-001

    Usage: Used to input AC power(110V) to to activate the battery system when the SOC of the battery is exhausted and cannot be started. 9) Battery Pack Power Interface Terminal type: 6pin fence connector, for 25mm² power cable per pin. Usage:DC output of the battery，ignore it, the function of this port is already integrated in Combiner Box.
  • Page 19 2) LTE Port LTE port is the 4G antenna interface used to communicate with internet service 3) Power Switch This switch is used to turn the RN-CCB-EMS-001 on or off. Press down the ON side of the switch to turn on the RN-CCB-EMS-001, and Press the OFF side to turn off it.
  • Page 20 Color LED Blinking Mode Status RN-CCB-EMS-001 is powered off RN-CCB-EMS-001 is powered on ● Green Rapid Blinking While firmware is upgrading Alarm ● Yellow Alarm occurs Fault ● Fault occurs Slowly Blinking WIFI is running Rapid Blinking 4G is running WiFi ●...
  • Page 21 9) LED-DIN-Relay Port This port is used for LED light control、DIN input、and other function. Terminal name Usage LED1+ Reserved for the running light of the LED1- chassis to display the operating status LED2+ of the system,LED1 is green、LED2 is LED2- yellow、LED3 is red LED3+ LED3-...
  • Page 22 Dial up the second DIP switch if need,Impedance matching for CAN2 DCDC communication. Dial up the third DIP switch if need,Impedance matching for CAN3 cluster communication. Dial down the fourth DIP switch Reserved for further use. Dial down the fifth DIP switch Reserved for further use.

  • Page 23: Front Panel Interface Of Dcdc

    Set as battery system 10 12) HV-POWER-IN Port This port is used to reserved for other functions in future. Ignore it. 13) LV-POWER-IN Port This port is used to supply low voltage power. Terminal Name Usage CAN1-H Debug-CAN communication with Upper CAN1-L computer CAN1-G...
  • Page 24 1) LED indicator Usage: Used to indicate the status of the DCDC. Specific status is shown as below: Color LED Blinking Mode Status No Power Operation ● Green Slowly Blinking Power on Blinking Interruption of communication DC input over/under voltage, internal Alarm ●...

  • Page 25: Interface Of Battery Module

    2.8. Interface of Battery Module Figure 2.8 Interface of Battery Module Instructions Instructions Battery Module Positive Link In Interface Battery Module Negative LED Indicator Link Out Interface Safety Ground 1) Battery Module Positive Terminal type: Terminal for 25mm² power cable. Usage: connect to cell positive of the main controller or negative of previous battery module, it has been connected by the manufacturer, do not change it.

  • Page 26: Front Interface Of Combiner Box

    4) Link In Interface Used to communicate with the main controller or previous battery module. All of them have been connected by the manufacturer, do not change the cables or any connection of them. 5) LED Indicator This bi-color LED indicates the operation status of the battery module. Color Explanation LED1...
  • Page 27 DC Output Switch AC Input Port DC2 Output Port 1) PV Fuse Usage: Used to protect the PV wiring and the input DCDC.The model of the PV Fuse is as follows：RS308-PV-3E20A，need to withstand current 20A. 2) PV Input Switch Usage: Used to switch on and off the PV input. 3) DC Output Switch Usage: Power on/off Output of the combiner box.

  • Page 28: Installation And Usage

    3. Installation and Usage 3.1. Safe Handling Guide 1) Familiar with the product Be careful when unpacking the system. The product is heavy. Don't lift them with a pole. The weight of the product can be found in the chapter "Specifications".

  • Page 29: Installation Location

    4) Safety gear It is recommended to wear the following safety gear when dealing with the product: Insulated gloves Safety goggles Safety shoes 3.2. Installation location Make sure that the installation location meets the following conditions: ●The floor is flat and level. ●There are no flammable or explosive materials.

  • Page 30: Package Items

    Product Copper Crimp RNB6-5 PV cable input terminal Terminal Fuse RS308-PV-3E20A Protect the PV input circuit User manual R-EC038015D0 series Provide technical guidance YL1416-W2-4G/WIFI- Antenna Connect with internet L600 For connecting Tube terminal E0508 communication cables 3.4. Prerequisite of Installation Location The cabinet must be installed on the concrete base, which should be pre-built by following these requirement：...
  • Page 31 1500mm when it is installed on the top of the product. 6) The parameters of concrete base are shown on the graph below: Figure 3.4.1. The parameter of the concrete base-1 Figure 3.4.2. The parameter of the concrete base-2...

  • Page 32: Transfer Of Battery Cabinet

    3.5. Transfer of Battery Cabinet Transportation process of the battery cabinet: carefully and accurately transport the cabinet to the base (forklift or crane is recommended). Figure 3.5.1. The battery cabinet Figure 3.5.2. Transportation by forklift...

  • Page 33: Fasten The Battery Cabinet

    Figure 3.5.3. Transportation by crane after the M12 screw is fasten on the top 3.6. Fasten the Battery Cabinet The battery cabinet must be installed on the concrete base as shown below refer to chapter 3.4. The process of fasten the system is: 1) Check the 8 fixed screw holes with diameter of 16mm on the bottom of the cabinet.

  • Page 34: Connection Of Cable And Power

    Figure 3.6.2 Alignment of the screw holes Figure 3.6.3 Screw these holes firmly 3.7. Connection of Cable and Power Please connect cable and power wires by following this chapter. All the connections by the manufacturer are not allowed to be changed. 3.7.1.

  • Page 35: Cable Connection Of Pv & Inverter

    4) Cables can be routed in cable boxes and tunnels, and the cables passing through steel pipes are not allowed to use joints shall. 5) Communication and distribution cable are not allowed to be laid in the same pipe, and they must be at least 0.5 meters away from the power cable when they are placed in parallel and the communication cable must be laid in the shielded pipe when the above requirements are not met.
  • Page 36 1) Cable connection between PV and the energy storage system: a) Connect the positive input of PV to terminal A (PV Input PV1+~PV4+) of the system by the wire (4mm is recommend) with terminal of P-03(RNB6- b) Connect the negative input of PV to terminal B (PV Input PV1-~PV4-) of the system by the wire (4mm is recommend) with terminal of P-03(RNB6-5).

  • Page 37: Confirmation Of Cable Connection

    3.7.3. Confirmation of Cable Connection Please take a picture and check according to the checking list below when the connection is complete. Please check whether the cable is firmly connected when checking. Checking List Usage Terminals Connection of Cable Judgment Output+ INVT+ Connection between the...
  • Page 38 Caution:If it is not turned on, the main controller will not start. 3) Step 3: press the power button of the main controller. 4) Step 4: turn on the RN-CCB-EMS-001 power switch; 5) Step 5: turn on the output breaker of the combiner box . 6) Step 6: rotate the activate switch of the main controller to upside.

  • Page 39: Stop Operation

    3.8.3. Stop Operation Stopping operation of DC type storage system: 1) Step 1: turn off the HV-EN bottom on the RN-CCB-EMS-001. 2) Step 2: turn off the PV input switch of the combiner box. 3) Step 3: turn off the output switch of the combiner box. 4) Step 4: turn off the RN-CCB-EMS-001 power switch.

  • Page 40: Wi-Fi Configuration

    Please dial up the sixth of function DIP switches as shown below,before Wi-Fi configuration.(If the function DIP switches in digits 1~3 are used, please keep them): 1) Download and install RENON APP from Google or Apple Store by searching RenonSmart. Figure 3.9.2. Install RENON APP...
  • Page 41 2) You may acquire the Register Code from your installer for new account registration. If you already had an account, you may use it to login the APP directly otherwise you need to create an account. Figure 3.9.3. Start the APP & Create an account & Sign in 3) Turn to the page account then click the Network, following by the instruction of network setting for WIFI configuration.
  • Page 42 password is 12345678. Make sure this connection is successful by checking whether Wi-Fi symbol on screen shine periodicity or not. Figure 3.9.5. Connecting WIFI Hotspot of Product 5) Enter the SSID and password of your private WI-FI for connecting master controller to your private WI-FI.
  • Page 43 7) Turn to main page of the APP, create a plant, and set a recognizable name, your email and address for it. Figure 3.9.7. Create A New Plant 8) Click the confirm button to create your plant and all your products will show up as their SN, select proper products and confirm.
  • Page 44 9) Now you can manage your products in the APP, and you can also manage them in Website, ask your installer for the site URL. Figure 3.9.9. Manage Your Products 10) After the product is connected to Wi-Fi, the running status, real-time power, daily power consumption and cumulative power of the product can be monitored in real time on the network platform or mobile APP.
  • Page 45 11) Restore the 6th function DIP switch after Wi-Fi configuration finished as shown below(If the function DIP switches in digits 1~3 are used, please keep them):...

  • Page 46: Troubleshooting & Maintenance

    4. Troubleshooting & Maintenance 4.1. Regular maintenance 1) Check the battery modules every 3 months to verify if there are damages. 2) Check the battery modules every 3 months to verify whether the operating parameter is normal or there is no abnormal heating. 3) Check whether the system has abnormal noise every 3 months.
  • Page 47 Figure 4.2.2. Remove the Filter of back side 4) Cleaning the filters by using water. 5) Pulling the filter into the filter fixing groove in the front side of cabinet. Figure 4.2.3. Install the Filter of front side 6) Put the filter into the back side of the cabinet, and then screwing the screw of the filter fixing strip on the back side of cabinet.

  • Page 48: How To Change The Fan Of The Cabinet

    4.3. How to Change the FAN of the Cabinet 1) Stop the system before change the fan. 2) Open the back door of cabinet, and loosen the M4X30 screw and then take off the fans. 3) Pulling the new fans into the box and then screw the M4X30 screw. Figure 4.3.1.

  • Page 49: How To Change The Dcdc

    If yes, it indicates that the fan has been replaced successfully. 4.5. How to Change the DCDC 1) The surface temperature of the DCDC module may be very high, and it is necessary to pay attention to burns when pulling it out. 2) Check if the appearance of the new DCDC module is intact.
  • Page 50 Try to restart the WIFI router. Make sure the address dial code setting is correct, refer to the chapter of address dial code. Make sure SOC is not 0% otherwise charge battery please. No output after power on. Make sure the activate switch is rotate to “OFF”(upside). Make sure that the DC output switch is “Turn On”...
  • Page 51 module,If the abnormal DC module still does not work normally, replace it with a new one DC module 7. Make sure the DC input voltage is within the normal range Check the communication line to ensure that the line protection instructions light connection is normal and the communication line120 Ω...

  • Page 52: Appendix

    5. Appendix 5.1. Crimping the OT Terminals 1) Please peel off the insulating layer of the cable with the scissors. (Note: L2 is greater than L1 for 2-3mm) Figure 5.1.1-aPeel off the cable 2) Place the core of the wire through the wire crimping area of the OT copper terminal, and then pressed properly.

  • Page 53: Dc-24V Cable Connection

    Item Specifications Torque Diameter Width Length Diagram RNB6-5 5.2mm 4.9mm 7.2mm Terminal RNB10-6 6.4mm 5.6mm 8.8mm 5.2. DC-24V Cable Connection 1) DC-24V interface The main control panel has a DC power interface (EMG interface). The first connector 24V+is on the left, and the second connector 24V - is on the left DC24 Positive Electrode DC24 Negative Electrode...
  • Page 54 DC24V Positive DC24V Negative Electrode Electrode Figure 5.2.2-b Terminal Information Although the insertion terminal is provided from us, the site builder will prepare the cable according to the connected external equipment.（Note： Before wiring, please use the tubular terminal-E0512 to clamp the external equipment line, and then insert to the insertion terminal）.

  • Page 55: Pv Panel Installation Requirements And Suggestions

    5.3. PV panel installation requirements and suggestions 1) R-EC038015D0 supports 4 strings of solar panel input (total 1MPPT) 2) Parameters of photovoltaic input: 2.1) The maximum allowable input current per string: 15A, the total maximum allowable input current: 50A 2.2) Allowable input voltage range: 375V~825V Note: If PV Voc>825V, MPPT will be damaged, if PV Voc<375V, MPPT will...

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