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ITEM NUMBER:
SERIAL NUMBER: _____________
Instructions for Assembly, Testing, Operation, Servicing, and Storage
Boomless Broadcast Kit: For outdoor use with agricultural pesticides and
READ and UNDERSTAND the Owner's Manual completely before using this sprayer.
Assemble, test, and use only in accordance with the Owner's Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily chemical
contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protective gear when filling, using, cleaning, and servicing the sprayer.
KEEP sprayer and spray materials away from children and pets. Pesticides are especially toxic
to them.
EXERCISE CAUTION vehicle handling when driving with filled sprayer to avoid loss of
control or rollover.
DO NOT TURN ON POWER to sprayer until ready to spray to avoid unintentional spray
release.
ALWAYS keep a fire extinguisher rated "ABC" nearby.
Improper use of the sprayer or handling of chemicals could result in serious injury or illness
to the operator or nearby persons/animals, or could cause damage to the environment.
**This broadcast kit is recommended for use in spraying non-flammable liquids such as pesticides and water for dust
control. The kit will be damaged and warranty voided if used to apply bleach, chlorine, ice control chemicals, or any
petroleum based product (gasoline, diesel, kerosene, oil). The kit should not be used to transfer any product intended for
human consumption. WE RECOMMEND THAT THE KIT NOT BE USED FOR OTHER PURPOSES ONCE IT HAS
BEEN USED FOR SPRAYING PESTICIDES. Any chemical will leave some residual in the kit components, even after
the kit has been properly cleaned. These residual chemicals can have unexpected effects on future uses. For example,
spraying water or other liquids that are contaminated with residual pesticide may result in unforeseen hazards to plant or
animal life. This kit should not be used by people with reduced physical, sensory or mental capabilities or lack of
experience and knowledge.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
5042381
Owner's Manual
WARNING
M5042381A
ITEM NUMBER: 5042381
SERIAL NUMBER: __________
other liquids**
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Summary of Contents for North Star 5042381
- Page 1 M5042381A ITEM NUMBER: 5042381 ITEM NUMBER: 5042381 SERIAL NUMBER: __________ SERIAL NUMBER: _____________ Owner's Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage Boomless Broadcast Kit: For outdoor use with agricultural pesticides and other liquids** WARNING READ and UNDERSTAND the Owner's Manual completely before using this sprayer.
- Page 2 Hazard Signal Word Definitions...
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Page 3: Table Of Contents
Table of Contents Summary of Important Safety Information ..................... 4 During Assembly During Operation • General Chemical Safety • Chemical Application Safety • Transportation Safety • General Electric Safety • Chemical Accident Procedures Component Inventory Unpacking ..............................7 Unpacking the Manual Bag ........................8 Assembly Step One: Disconnect yellow hose from hose reel and pump .............. -
Page 4: Summary Of Important Safety Information
Summary of Important Safety Information WARNING Read and understand this owner's manual completely before using the sprayer. Read each chemical label's instructions before handling the chemical. Improper use of the sprayer broadcast kit or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. -
Page 5: General Electric Safety
Summary of Important Safety Information (continued) • NEVER POINT THE SPRAY GUN at people or animals. • EXERCISE EXTRA CAUTION when spraying near areas accessible to children and pets. • CLEAN up spills immediately per instructions on the chemical label. •... -
Page 6: Chemical Accident Procedures
Summary of Important Safety Information (continued) Chemical accident procedures Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or spills. See instructions below: Sprayer leak If the sprayer develops a leak, immediately stop spraying. Turn off power to the sprayer and follow directions below, as applicable. -
Page 7: Unpacking
Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have missing or damaged components, please contact NorthStar Product Support at 1-800-270-0810. Hose, 1/2” x 1.2m Broadcast Assembly Boomless Mount Boomless Upright (Qty 1) 804603... -
Page 8: Unpacking The Manual Bag
Unpacking the Manual Bag The following items are found in the manual bag. Hose Clamp 5/16" x 3/4" Bolt 5/16" Flat Washer 5/16" Flange Nut 777119 82015 82021 82019 (Qty 3) (Qty 4) (Qty 2) (Qty 4) Nut, 11/16” -16 Hex Nozzle Nozzle Adapter Nozzle Body... -
Page 9: Assembly
Assembly Step 1 – Disconnect yellow hose from hose reel Tools Needed • Screwdriver and pump • Adjustable • Loosen hose clamps on both ends of yellow hose. Wrench • Remove hose from hose reel fitting and pump fitting. • Remove hose barb fitting from hose reel. Hose Reel Fitting Hose Barb Fitting Hose Clamp... -
Page 10: Step Two: Install Mount Bracket To Sprayer Frame
Assembly Step 2 – Install mount bracket to sprayer frame Tools Needed • 1/2” Wrench • Install mount bracket with two 5/16" x 3/4" bolts and two 5/16” flange nuts. • Tighten bolts to 5 Ft-lbs. 5/16" x 3/4" Bolt 5/16"... -
Page 11: Step Three : Install Broadcast Upright To Mount Bracket
Assembly Step 3 – Install broadcast upright to mount Tools Needed • 1/2” Wrench bracket • Install upright to mount bracket with two 5/16" x 3/4" bolts, two 5/16” flange nuts, and two 5/16” flat washers (washers placed between the mount bracket flange and upright flange) •... -
Page 12: Step Four: Install Npt Fitting From Broadcast Kit To Hose Reel Fitting
Assembly Step 4 - Install NPT fitting from broadcast kit to Tools Needed • Adjustable hose reel fitting Wrench • Install NPT fitting to hose reel fitting. • Tighten NPT fitting with wrench 1.5-3.0 Turns Past Finger Tight, oriented so the ball valve handle is facing upward. Ball Valve NPT Fitting Hose Reel Fitting... -
Page 13: Step Five: Install Broadcast Kit Yellow Hose To Pump
Assembly Step 5 - Install broadcast kit yellow hose to Tools Needed • Screwdriver pump • Install yellow hose from broadcast kit assembly to sprayer pump. • Secure with hose clamp. Fasteners Needed from Owner’s Manual Bag: Hose Clamp 777119 (Qty 1) Yellow Hose Pump Fitting... -
Page 14: Step Six: Install Nozzle To Broadcast Upright
Assembly Step 6 - Install nozzle to broadcast upright Tools Needed • Adjustable • Install nozzle to upright using the nozzle adapter, nozzle body, Wrench • and nozzle body nut. Tighten so the nozzle screw is at the 12 Screwdriver o'clock position. -
Page 15: Step Seven: Check And Test Completed Assembly
Assembly Step 7: Check and test completed assembly. WARNING Check and test completed assembly Serious injury could result from chemical leaks if sprayer is improperly assembled or the design of the sprayer is modified. Follow the steps below to ensure the sprayer is properly assembled. Never modify the sprayer design. -
Page 16: Important Safety Information - Operation
Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. WARNING Carefully read and make sure you understand the following safety information before using the sprayer. -
Page 17: Chemical Application Safety
Operation – Important Safety Information (continued) Chemical Application Safety: WARNING • Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment • Heed the warnings below and follow all instructions carefully. Before Spraying • Sprayer prep. -
Page 18: General Electric Safety
Operation – Important Safety Information (continued) Transporting Safety • READ safety instructions in your vehicle manual regarding carrying heavy cargo loads. • DISCONNECT battery and ensure rubber caps/plugs are installed before transporting. • DO NOT ALLOW drivers younger than 16 to drive the vehicle with the filled sprayer attached. -
Page 19: Chemical Accident Procedures
Operation – Important Safety Information (continued) Chemical accident procedures: WARNING Before you fill the sprayer, review the following information with regard to handling accidents. Chemical spills, sprayer leaks, personal contamination, and poisoning are accident situations which you may encounter. All require an immediate response –... - Page 20 Operation – Important Safety Information (continued) General procedures include: 1. Control the spill by stopping the source of the spill. If the source of the spill is a container leak, place the leaking container in a larger, watertight container. Keep unprotected people away from the spill site. 2.
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Page 21: Step One: Assess Wind Conditions And Clear Work Area
Operation – Using the Broadcast Kit Step 1: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area. -
Page 22: Step Two: Operate The Broadcast Kit
Operation - Using the Broadcast Kit (continued) Step 2: Operate the broadcast kit. WARNING • ALWAYS wear personal protective equipment as directed on the chemical label when spraying. • Long pants and sleeves, chemical-resistant gloves, and eye protection are strongly recommended. - Page 23 Operation - Using the Broadcast Kit (continued) 5. Adjust pressure Turn pressure regulator knob to adjust outlet pressure regulator 1. Turn knob clockwise to increase pressure. 2. Turn knob counter-clockwise to decrease pressure Pressure regulator knob Pressure gauge Fluid bypass 6.
- Page 24 Operation - Using the Broadcast Kit (continued) 7. Operate broadcast A. Ensure correct spray pattern Make sure broadcast nozzle is pointed toward the ground. The screw on the face of the nozzle should be in the 12 o'clock position. If it is not, use a wrench to correctly orient the nozzle.
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Page 25: Step Three: Clean Sprayer And Decontaminate After Use
Operation - Using the Broadcast Kit (continued) Step 3: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment. -
Page 26: Storage
Storage When not in use, store the sprayer indoors. For long term or winter storage, prepare the sprayer by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION •... -
Page 27: Parts Breakdown - Exploded View
Exploded View REF # PART # DESCRIPTION 5230 PLASTIC HEX NUT 11/16"-16 UN 38545 NOZZLE ADAPTER 82015 5/16-18 X 3/4 HHSF BOLT 82019 SERRATED FLANGE NUT 82021 5/16" USS FLAT WASHER 777119 1/2" - 3/4" HOSE CLAMP 777454 NOZZLE BODY 792833 1/4"... -
Page 28: Appendix A: Spray Calibration Tables
Appendix A – Spray Calibration Tables Below are some guidelines to help you calibrate your broadcast sprayer. This is a very important step in operating the broadcast sprayer such that too much or too little chemical may be applied. 1. Using Table 1, find a table that corresponds with the chemical manufacturer's suggested application rate (gallons per acre, gallons per 1000 sq. -
Page 29: Limited Warranty
Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. - Page 30 Manufactured by Northern Tool + Equipment Co., Ltd. Burnsville, MN 55306 NorthernTool.com Made in China...
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