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North Star MTBSL Owner's Manual

Instructions for assembly, testing, operation, servicing, and storage
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Instructions for Assembly, Testing, Operation, Servicing, and Storage
Tow Behind Sprayer: For outdoor use with agricultural
READ and UNDERSTAND the Ow ner's Manual completely before using this sprayer.
Assemble, test, and use only in accordance with the Owner's Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily
chemical contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protectiv e gear w hen filling, using, cleaning, and servicing the
sprayer.
KEEP sprayer and spray materials aw ay from children and pets. Pesticides are
especially toxic to them.
EXERCISE CAUTION in vehicle handling w hen tow ing filled sprayer to avoid loss of
control or sprayer ov erturning.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid
unintentional spray release.
Improper use of the sprayer or handling of chemicals could result in serious inj ury
or illness to the operator or nearby persons/animals, or could cause damage to the
env ironment.
** This sprayer is recommended for use in spraying non-flammable liquids such as pesticides, water for plants/trees
or dust control, ice control chemicals, or water-based non-fl ammable sealants or stains for outdoor wood surfaces.
However, WE RECOMMEND THAT THE SPRAYER NOT BE USED FOR OTHER PURPOSES ONCE IT HAS
BEEN USED FOR SPRAYING PESTICIDES. Any chemical will leave some residual in the tank liner or sprayer
components, even aft er the sprayer has been properly cleaned. These residual chemicals can have unexpected
effects on future uses. For example, spraying water or other liquids that are contaminated with residual pesticide
may result in unforeseen hazards to plant or animal life.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Customer Service 1-800-270-0810
Owner's Manual
ITEM NUMBER: 28517 or 28518
SERIAL NUM BER: _____________
TM
pesticides and other liquids**
WARNING
MTBSL

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  • Page 1 For example, spraying water or other liquids that are contaminated with residual pesticide may result in unforeseen hazards to plant or animal life. Any Questions, Comments, Problems, or Parts Orders Call NorthStar Customer Service 1-800-270-0810 MTBSL ITEM NUMBER: 28517 or 28518 SERIAL NUM BER: _____________ pesticides and other liquids**...

  • Page 2: Hazard Signal Word Definitions

    Hazard Signal Word Definitions...

  • Page 3: Table Of Contents

    Intended Use ... 4 Summary of Important S afety Information...5 During Assembly During Use • General Chemical Safety • Chemical Application Safety • Towing Safety • Chemical Accident Procedures Warning Label Locations...7 Component Inventory ...8 Unpacking Unpacking the Manual Bag... Assembly Step One: Attach the tongue to the cart base ...

  • Page 4: Intended Use

    The sprayer is intended for use in spraying agricultural pesticides and other non- flammable liquids. SPRAYING PES TICIDES: Pesticides are hazardous chemicals that must be handled with caution as directed throughout this manual and on the pesticide label. Pesticides are regulated by the United States Environmental Protection Agency (EPA) and defined as: Any substance or mixture of substances intended for preventing, destroying, repelling, or mitigating any pest.

  • Page 5: During Operation

    Summary of Important Safety Information Read and understand this owne r’s manual completely before using the sprayer. Read each chemical label’s instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment.

  • Page 6: Towing Safety

    Summary of Important Safety Information (continued) • SEE Troubleshooting section of this manual before attempting any repairs. Wear personal protective equipment and follow safety instructions. After Spraying • CLEAN sprayer immediately after use according to the directions provided in this manual. •...

  • Page 7: Warning Label Locations

    Warning Label Location READ and UNDERSTAND the Ow ner’s Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner’s Manual instructions. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals which must be handled carefully. KNOW emergency procedures BEFORE handling chemicals.

  • Page 8: Unpacking

    Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have damaged components: Contact the freight company that delivered the unit and file a claim. • If you have missing components: Contact NorthStar Customer Service at 1-800-270-0810. Sprayer Boom Supports Boom Bracket...

  • Page 9: Unpacking The Manual Bag

    Unpacking the Manual Bag The following items are found in the manual bag. #10 x ¼” Gun Clip (2) Screw (2) Rubber Washer Drain Cap 5/16 Flange 5/16 Nyloc 5/16 x ½” Nut (12) 5/16 x ¾” Nut (2) 5/16 x 1” Flange Bolt (5) Carr.

  • Page 10: Assembly

    Step One: Attach the tongue to the cart base Fasten with (2) 5/16 x ¾” carriage bolts and (2) 5/16 flange nuts. Tighten to 20 ft-lbs. Step Two: Attach the hitch mount to the tongue Fasten with (2) 5/16 x ¾” carriage bolts and (2) 5/16 flange nuts. Tighten to 20 ft-lbs. Hitch 5/16 Flange nut Tongue...

  • Page 11: Step Four: Attach Wheels To Cart Base

    Step Four: Attach wheels to cart base 1. Slide axle into holes on bottom of cart base. 2. Slide the tires and wheel retainers onto the axle. 3. Tighten wheel retainers down with supplied hex wrench. Cart base Wood plank or spacer (Not included) Step Fi ve: Attach boom supports and boom bracket to cart base...

  • Page 12: Step Six: Attach Boom Arms To Boom Bracket

    Step Six: Attach boom arms to the boom bracket 1. Attach the boom arms to the boom bracket with (2) 5/16 x 1” bolts, (2) 5/16 nyloc nuts, and (4) 5/16 flat washers. 2. Tighten nuts until the boom arms do not move freely. (They should still be loose enough to move up and down.) 5/16 Nyloc nut 5/16 Flat washer...

  • Page 13: Step Seven: Attach Gun Hose To Spray Gun And Pump

    Step Seven: Attach gun hose to spray gun and pump 1. Attach one end of gun hose to the pump hose barb. Follow hose clamp installation instructions. 2. Attach the other end of gun hose to the spray gun. Follow hose clamp installation instructions. Step Eight: Attach hose guide to tank Route gun hose around sprayer and through hose guide, then attach hose guide to tank with (1) 5/16 x ½”...

  • Page 14: Step Eleven: Install Boom Valve To Pump

    Step Eleven: Install boom val ve to pump Install the boom valve with (2) hose clamps and (1) 14” hose. Follow hose clamp installation instructions below. 1. Attach one end of the 14” hose to the boom hose barb on the pump. 2.

  • Page 15: Step Thirteen: Attach Sprayer To Vehicle

    Step Thirteen: Attach sprayer to vehicle 1. Secure the sprayer to the tow vehicle with a hitch pin (not included, call 800.270.0810 and order Item# 2501946). 2. M ake sure both boom nozzles are pointed toward the ground. If they are not, loosen the nozzle retaining nut, orient the opening of the boom nozzle to point straight down, then retighten the nozzle retaining nut.
  • Page 16 1. Pre paratory safe ty Pre paratory safe ty ste ps: • • • • 2. Connect remote Connect the sprayer’s remote switch to the vehicle batte ry using the switch to battery following proce dure: a) Disconnect the vehicle battery ground wire. b) Connect the remote switch’s red battery clamp to the positive(+) terminal c) Connect the remote switch’s black battery clamp to the negative(-) terminal d) Reconnect the vehicle battery ground wire.

  • Page 17: Step Fifteen: Check And Test Completed Assembly

    7. To disconnect When it is necessary to disconne ct the spraye r’s remote switch from the pe rmanently batte ry, use the following proce dure: 1. Disconnect sprayer’s pump cord from the remote switch. 2. Disconnect the remote switch from the vehicle battery as follows: a) Disconnect vehicle battery ground wire.

  • Page 18: Machine Components

    1.) Remote S witch. The remote switch connects the battery to the pump power cord and allows the operator to turn the sprayer pump on and off. 2.) Hitch Mount. The hitch mount connects the vehicle hitch to the sprayer. 3.) S prayer Tank.

  • Page 19: Operation - Important Safety Information

    Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. Carefully read and make sure you understand the following safety information before General Chemical Safety: Pesticides are hazardous chemicals.

  • Page 20: Chemical Application Safety

    Operation – Important Safety Information (continued) Chemical Application Safety: Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment Heed the warnings below and follow all instructions carefully. • Spraye r pre p. ALWAYS inspect and prepare the sprayer before use according to the directions provided in this manual.

  • Page 21: Towing Safety

    Operation – Important Safety Information (continued) Towing Safety: The filled sprayer is very heavy. It can crush and cause serious injury if it rolls out of control or tips over. Follow the instructions below for safely towing the sprayer. • Read vehicle instructions.
  • Page 22 Operation – Important Safety Information (continued) Bodily chemical Personal contamination can occur when chemicals splash, spill, or spray contact dire ctly onto a person. 1. Follow the emergency first aid instructions on the chemical label listed in the “ First Aid” or “ Statements of Practical Treatment” section. General procedures include: a) Eyes –...

  • Page 23: Preparing The S Prayer For Each Use

    Operation – Preparing the Sprayer for Each Use If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. Read instructions below carefully for inspecting and preparing the sprayer. Damaged or clogged equipment could result in leaks or uncontrolled spray. Leaks could result in injury to the operator or bystanders from chemical exposure, or cause damage to the environment.

  • Page 24: Step One: Assess Wind Conditions And Clear Work Area

    Operation – Using the Sprayer Step One: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area.

  • Page 25: Step Two: Fill The Sprayer

    Operation - Using the Sprayer (continued) Step Two: Fill the sprayer. ALWAYS wear personal protective equipment as directed on the chemical label when handling pesticides. Long pants and sleeves, chemical resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide.
  • Page 26 Operation - Using the Sprayer (continued) 7. Che ck drain Be fore filling tank, ensure drain cap is se curely tightene d. 8. Fill tank Add pesticide to tank through fill cap: a) Confirm the chemical/water dilution ratios specified on the chemical label. b) Determine chemical and water volumes needed for the planned application, taking into consideration that maximum tank capacity is 16 gallons for Item# 28517 and 26 gallons for Item# 28518.

  • Page 27: Step Three: Operate The Sprayer

    Operation - Using the Sprayer (continued) Step Three: Operate the sprayer. ALWAYS wear personal protective equipment as directed on the chemical label when spraying. Long pants and sleeves, chemical-resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide.
  • Page 28 Operation - Using the Sprayer (continued) To spray, squeeze the gun trigger. 6. Squeeze trigge r & adjust nozzle - Twist the spray nozzle to adjust from a straight stre am to hollow cone spray patte rn, as recommended on the chemical label for proper delivery rate.
  • Page 29 Operation - Using the Sprayer (continued) C. Ensure correct spray pattern Make sure both boom nozzles are pointed toward the ground. If they are not, loosen the nozzle retaining nut, orient the opening of the boom nozzle to point straight down, then retighten the nozzle retaining nut. IMPO RTANT: Make sure broadcast nozzles are oriented to spray straight down before you start.

  • Page 30: Step Four: Clean Sprayer And Decontaminate After Use

    Operation - Using the Sprayer (continued) Step Four: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment.

  • Page 31: Storage

    Prepare the sprayer for end-of-season storage by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. The sprayer will be damaged if it freezes. Protect the sprayer from freezing during storage by following the instructions below.

  • Page 32: Troubleshooting

    Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least 16 gallons (Item# 28517) or 26 gallons (Item# 28518) should be kept for use when the sprayer tank needs to be emptied temporarily for repairs.

  • Page 33: Specifications

    Electrical System Requirements Electrical connection………………. 12 VDC Amp draw from pump……………... 7.0 Amps Sprayer Specifications Maximum GPM……………………. 1.8 GPM Continuous Pressure……………….. 60 PSI Tank Maximum Capacity………….. 16 Gallons (Item #28517) Overall Dimensions Item #28517.…………………… 34.0”L x 14.5”W x 20.5”H Item #28518………………….… 34.0”L x 14.5”W x 24.5”H Dry Weight / Weight full of water Item #28517…………………….

  • Page 34: Parts Breakdown - Exploded View

    Exploded View – 28517/28518 – Rev. L Item Part# Description 39265 Spray gun 30746 Hose clamp 30290 Gun hose 5286 Hose barb 5377 Tee w/ gauge port 777848 Pressure gauge 5239 Pump fitting 37690 Sprayer pump 35082 Hose barb elbow 30290 14”...

  • Page 35: Appendix A - Broadcast Spray Calibration Tables

    Appendix A – Broadcast Spray Calibration Tables Below are some guidelines to help you calibrate your broadcast sprayer. This is a very important step in operating the broadcast sprayer such that too much or too little chemical may be applied. 1.

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