North Star M2681791A Owner's Manual

55 gallon spot sprayer

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Instructions for Assembly, Testing, Operation, Servicing, and Storage
NorthStar 55 Gallon Spot Sprayer:
READ and UNDERSTAND the Owner's Manual completely before using this sprayer.
Assemble, test, and use only in accordance with the Owner's Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily chemical
contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protective gear when filling, using, cleaning, and servicing the sprayer.
KEEP sprayer and spray materials away from children and pets. Pesticides are especially toxic
to them.
EXERCISE CAUTION in vehicle handling when towing/hauling a filled sprayer to avoid loss
of control or sprayer overturning.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid unintentional
spray release.
Improper use of the sprayer or handling of chemicals could result in serious injury or illness
to the operator or nearby persons/animals, or could cause damage to the environment.
** This sprayer is recommended for use in spraying non-flammable liquids such as pesticides, water for plants/trees
or dust control, ice control chemicals, or water-based non-flammable sealants or stains for outdoor wood surfaces.
However, WE RECOMMEND THAT THE SPRAYER NOT BE USED FOR OTHER PURPOSES ONCE IT HAS
BEEN USED FOR SPRAYING PESTICIDES. Any chemical will leave some residual in the tank liner or sprayer
components, even after the sprayer has been properly cleaned. These residual chemicals can have unexpected
effects on future uses. For example, spraying water or other liquids that are contaminated with residual pesticide
may result in unforeseen hazards to plant or animal life.
Any Questions, Comments, Problems, or Parts Orders
Call NorthStar Product Support 1-800-270-0810
Owner's Manual
®
For outdoor use with agricultural pesticides
and other liquids**
WARNING
M2681791A
MODEL NUMBER: 2681791
SERIAL NUMBER: _________________

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Summary of Contents for North Star M2681791A

  • Page 1 M2681791A MODEL NUMBER: 2681791 SERIAL NUMBER: _________________ ® Owner's Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage NorthStar 55 Gallon Spot Sprayer: For outdoor use with agricultural pesticides and other liquids** WARNING READ and UNDERSTAND the Owner's Manual completely before using this sprayer.
  • Page 2 Hazard Signal Word Definitions...
  • Page 3: Table Of Contents

    Table of Contents Intended Use .............................. 4 Summary of Important Safety Information ..................... 5 During Assembly ............................. 5 During Operation ............................. 5  General Chemical Safety  Chemical Application Safety  UTV Vehicle Handling Safety  Chemical Accident Procedures Warning Label Location ..........................8 Component Inventory Unpacking ..............................
  • Page 4: Intended Use

    Intended Use The sprayer is intended for use in spraying agricultural pesticides and other non-flammable liquids. SPRAYING PESTICIDES: Pesticides are hazardous chemicals that must be handled with caution as directed throughout this manual and on the pesticide label. Pesticides are regulated by the United States Environmental Protection Agency (EPA) and defined as: Any substance or mixture of substances intended for preventing, destroying, repelling, or mitigating any pest.
  • Page 5: Summary Of Important Safety Information

    Summary of Important Safety Information WARNING Read and understand this owner's manual completely before using the sprayer. Read each chemical label's instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment.
  • Page 6: Utv Vehicle Handling Safety

    Summary of Important Safety Information (continued) During Spraying  DO NOT OVERAPPLY pesticide. Apply at rate recommended by chemical manufacturer. Excess pesticide can be dangerous to humans/animals, damage desirable plants, and contaminate soil and water sources.  DO NOT EAT, DRINK, SMOKE, RUB YOUR EYES, or TOUCH YOUR BARE SKIN while handling chemicals and spraying.
  • Page 7 Summary of Important Safety Information (continued) 2. Immediately follow first aid instructions on chemical label. 3. Call a poison control center for further advice. In the U.S., call 1-800- 222-1222. Have the chemical label available for reference. Chemical spills Chemical spills must be quickly contained and properly cleaned up. Refer to the chemical label for any specific clean-up instructions.
  • Page 8: Warning Label Location

    Warning Label Location WARNING READ and UNDERSTAND the Owner's Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner's Manual instructions. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals which must be handled carefully. KNOW emergency procedures BEFORE handling chemicals.
  • Page 9: Unpacking

    Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank.  If you have damaged components: Contact the freight company that delivered the unit and file a claim.  If you have missing components: Contact NorthStar Product Support at 1-800-270-0810. Manual Bag Gun Hose Spray Gun...
  • Page 10: Unpacking The Manual Bag

    Unpacking the Manual Bag 2681791 The following items are found in the manual bag.
  • Page 11: Assembly

    Assembly Step One: Attach lance clips to frame Fasten the two lance clips to the sprayer frame with #10 x 1/2" screws and #10 nuts. Lance clip Screw Step Two: Attach gun hose to pump 1. Insert the grommets into the sprayer frame. 2.
  • Page 12: Step Three: Attach Hose Hooks And Guide To Frame

    Assembly Step Three: 1. Install the Left hose hook a. Thread one 5/16" flange nut on the hose hook as shown. b. Insert the hose hook into the sprayer frame. Install a 5/16" flange nut on the hose hook and tighten to the sprayer frame. 2.
  • Page 13: Step Four: Attach Gun Hose To Spray Gun

    Assembly (continued) Step Four: Attach gun hose to gun Install hose clamp on hose. i) Slide hose clamp over the end of the hose. ii) Push the hose onto the hose barb. iii) Slide the hose clamp over the hose barb. iv) Tighten the hose clamp.
  • Page 14: Step Six: Connect Remote Switch To Vehicle Battery

    Assembly (continued) Step Six: Connect remote switch to vehicle battery WARNING Batteries are hazardous because they contain caustic acid, can emit explosive gases, and can cause electric shock. Caution must be exercised when making connections to a battery to avoid shock and contact with the acid, and to prevent any sparking that could lead to an explosion.
  • Page 15: Step Seven: Check And Test Completed Assembly

    Assembly (continued) 5. Disconnect after use AFTER EACH USE, disconnect power to the sprayer by disconnecting the sprayer's pump cord from the remote switch – the remote switch may remain connected to the battery. NOTE: It is important to disconnect power to the sprayer when not in use for safety reasons.
  • Page 16: Machine Components

    Machine Components 1. Fill Cap. The fill cap has a vent to allow air to enter the tank as the chemical is dispensed. 2. Sprayer Tank. The sprayer tank holds the water. 3. Lance Clips. Use the clips to store the spray gun. 4.
  • Page 17: Important Safety Information - Operation

    Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached.
  • Page 18 Operation – Important Safety Information (continued) Chemical Application Safety: WARNING Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment Heed the warnings below and follow all instructions carefully. Before Spraying  Sprayer prep. ALWAYS inspect and prepare the sprayer before use according to the directions provided in this manual.
  • Page 19: Transporting Safety

    Operation – Important Safety Information (continued) Transporting Safety: WARNING Serious injury can occur if the vehicle on which the sprayer is mounted is driven unsafely.  Read vehicle instructions. Review safety instructions in your vehicle manual with regard to carrying heavy cargo loads.
  • Page 20 Operation – Important Safety Information (continued) on the chemical label. b) Skin – immediately wash all contaminated skin surfaces with soap and water, or follow directions as specified on the chemical label. c) Clothing – remove contaminated clothing immediately. Dispose of heavily contaminated clothing per the instructions on the chemical label for safe chemical/container disposal.
  • Page 21: Preparing The Sprayer For Each Use

    Operation – Preparing the Sprayer for Each Use If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING Read instructions below carefully for inspecting and preparing the sprayer. Damaged or clogged equipment could result in leaks or uncontrolled spray. Leaks could result in injury to the operator or bystanders from chemical exposure, or cause damage to the environment.
  • Page 22 Operation – Important Safety Information (continued) 4. Inspect & Inspect and test the sprayer thoroughly: repair a) Inspect hoses for exposed mesh and holes. Replace all worn or damaged hoses. b) Inspect tank and fittings for cracks and leaks. Replace all damaged fittings with original NorthStar parts.
  • Page 23: Step One: Assess Wind Conditions And Clear Work Area

    Operation – Using the Sprayer Step One: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area.
  • Page 24 Operation - Using the Sprayer (continued) 5. Remove fill Remove the fill cap located on top of the sprayer. Fill cap 6. Ensure tank Ensure tank is flushed of all chemicals from prior uses. flushed - Chemicals can interact dangerously when mixed, and residue chemicals are also a health hazard.
  • Page 25: Step Three: Operate The Sprayer

    Operation - Using the Sprayer (continued) Step 3: Operate the sprayer. WARNING ALWAYS wear personal protective equipment as directed on the chemical label when spraying. Long pants and sleeves, chemical-resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide.
  • Page 26 Operation - Using the Sprayer (continued) 5. Squeeze trigger & To spray, squeeze the gun trigger. adjust nozzle - Twist the spray nozzle to adjust from a straight stream to hollow cone spray pattern, as recommended on the chemical label for proper delivery rate.
  • Page 27: Step Four: Clean Sprayer And Decontaminate After Use

    Operation - Using the Sprayer (continued) Step Four: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment.
  • Page 28 Operation - Using the Sprayer (continued) 2. Unused chemical Properly store or dispose of unused chemical: a) If the unused pesticide is to be stored for future use: Store all unused pesticide in its original, or a suitably marked, container in a secure location out of the reach of children &...
  • Page 29: Storage

    Storage Prepare the sprayer for end-of-season storage by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. CAUTION The sprayer will be damaged if it freezes. Protect the sprayer from freezing during storage by following the instructions below.
  • Page 30: Troubleshooting

    Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least 55 gallons should be kept for use when the sprayer tank needs to be emptied temporarily for repairs.
  • Page 31: Specifications

    Specifications Electrical System Requirements Electrical connection…………………… 12 VDC Amp draw from pump………………….. 8 Amps Sprayer Specifications Maximum GPM………………….……... 2.2 GPM (8.3 Liters/min.) Maximum Pressure………..……………. 70 PSI (4.8 Bar) Tank Maximum Capacity…………………… 55 Gallons (208.2 Liters) Overall Dimensions (L x W x H)…………… 39" x 30" x 40" (99.1cm x 76.2cm x 101.6cm) Dry Weight / Weight full of water …………..
  • Page 32: Parts Breakdown - Exploded View

    Exploded View – 2681791 – Rev A...
  • Page 33 QC x 1/2" Hose Barb elbow 786930 2.2gpm NorthStar pump 787200 QC x 3/8" Hose Barb x 1/4" FPT 779859 1/4" MPT Hex Plug 777724 North Star decal Any Questions, Comments, Problems or Parts Orders Call NorthStar Product Support 1-800-270-0810...
  • Page 34: Pump Exploded View

    Pump Exploded View Ref# Part# Description 788005 Motor assembly 786945 Base plate assembly 786981 Diaphragm assembly 778279 Valve plate assembly 787015 Quick connect clip 787011 Upper housing assembly 786948 Pressure switch assembly A2682272 Complete pump head assembly...
  • Page 35: Limited Warranty

    Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability.
  • Page 36 ® Manufactured by Northern Tool + Equipment Co., Ltd. Burnsville, MN 55306 NorthernTool.com...

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