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Instructions for Assembly, Testing, Operation, Servicing, and Storage
Tow Behind Sprayer: For outdoor use with agricultural
READ and UNDERSTAND the Owner's Manual completely before using this sprayer.
Assemble, test, and use only in accordance with the Owner's Manual instructions.
READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals.
KNOW emergency procedures BEFORE handling chemicals. Sprayer leaks, bodily
chemical contact, poisoning, and spills require immediate response.
AVOID inhaling, ingesting, or coming into contact with any chemicals.
WEAR personal protective gear when filling, using, cleaning, and servicing the
sprayer.
KEEP sprayer and spray materials away from children and pets. Pesticides are
especially toxic to them.
EXERCISE CAUTION in vehicle handling when towing filled sprayer to avoid loss of
control or sprayer overturning.
DO NOT TURN ON POWER to sprayer until ready to spray in order to avoid
unintentional spray release.
ALWAYS keep a fire extinguisher rated "ABC" nearby
Improper use of the sprayer or handling of chemicals could result in serious injury
or illness to the operator or nearby persons/animals, or could cause damage to the
environment.
**This sprayer is recommended for use in spraying non-flammable liquids such as pesticides, water for plants/trees or dust control, and
water-based non-flammable sealants or stains for outdoor wood surfaces. The sprayer will be damaged and warranty voided if used to
apply bleach, chlorine, ice control chemicals, or any petroleum based product (gasoline, diesel, kerosene, oil). The sprayer should not be
used to transfer any product intended for human consumption. WE RECOMMEND THAT THE SPRAYER NOT BE USED FOR
OTHER PURPOSES ONCE IT HAS BEEN USED FOR SPRAYING PESTICIDES. Any chemical will leave some residual in the tank
liner or sprayer components, even after the sprayer has been properly cleaned. These residual chemicals can have unexpected effects on
future uses. For example, spraying water or other liquids that are contaminated with residual pesticide may result in unforeseen hazards
to plant or animal life. This sprayer should not be used by people with reduced physical, sensory or mental capabilities or lack of
experience and knowledge.
Any Questions, Comments, Problems, or Parts Orders
Owner's Manual
Call NorthStar Product Support 1-800-270-0810
M2827271A
ITEM NUMBER: 2827271, 2827272
SERIAL NUMBER: _____________
pesticides and other liquids**
WARNING
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Summary of Contents for North Star M2827271A
- Page 1 M2827271A ITEM NUMBER: 2827271, 2827272 SERIAL NUMBER: _____________ Owner’s Manual Instructions for Assembly, Testing, Operation, Servicing, and Storage Tow Behind Sprayer: For outdoor use with agricultural pesticides and other liquids** WARNING READ and UNDERSTAND the Owner’s Manual completely before using this sprayer.
- Page 2 Hazard Signal Word Definitions...
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Page 3: Table Of Contents
Table of Contents Intended Use .............................. 4 Summary of Important Safety Information ..................... 5 During Assembly During Operation • General Chemical Safety • Chemical Application Safety • Towing Safety • Chemical Accident Procedures Warning Label Locations ........................... 8 Component Inventory Unpacking ................................ -
Page 4: Intended Use
Intended Use The sprayer is intended for use in spraying agricultural pesticides and other non- flammable liquids. SPRAYING PESTICIDES: Pesticides are hazardous chemicals that must be handled with caution as directed throughout this manual and on the pesticide label. Pesticides are regulated by the United States Environmental Protection Agency (EPA) and defined as: Any substance or mixture of substances intended for preventing, destroying, repelling, or mitigating any pest. -
Page 5: Summary Of Important Safety Information
Summary of Important Safety Information WARNING Read and understand this owner’s manual completely before using the sprayer. Read each chemical label’s instructions before handling the chemical. Improper use of the sprayer or handling of chemicals could result in serious injury or illness for the operator or nearby persons/animals, or cause damage to the environment. -
Page 6: Towing Safety
Summary of Important Safety Information (continued) During Spraying • DO NOT OVERAPPLY pesticide. Apply at rate recommended by chemical manufacturer. Excess pesticide can be dangerous to humans/animals, damage desirable plants, and contaminate soil and water sources. • DO NOT EAT, DRINK, SMOKE, RUB YOUR EYES, or TOUCH YOUR BARE SKIN while handling chemicals and spraying. -
Page 7: Chemical Accident Procedures
Summary of Important Safety Information (continued) Chemical accident procedures Immediate response is necessary in the event of sprayer leaks, bodily chemical contact, poisoning, or spills. See instructions below: Sprayer leak If the sprayer develops a leak, immediately stop spraying. Turn off power to the sprayer and follow directions below, as applicable. -
Page 8: Warning Label Locations
Warning Label Location WARNING READ and UNDERSTAND the Owner's Manual completely before using this sprayer. Assemble, test, and use only in accordance with the Owner's Manual instructions. READ and FOLLOW chemical label instructions. Pesticides are hazardous chemicals which must be handled carefully. -
Page 9: Unpacking
Unpacking Closely inspect all contents in the shipping carton. Note that some parts are shipped inside the tank. • If you have missing or damaged components, please contact NorthStar Product Support at 1-800-270-0810. Tongue Assembly Sprayer Assembly Tires Spray Gun Nozzle Bracket Hitch Manual Bag... -
Page 10: Unpacking The Manual Bag
Unpacking the Manual Bag The following items are shipped in the manual bag. Right Broadcast Nozzle–1400PSR Gun Clip (2) Axle Washer (2) Gun Clip Screw (2) Left Broadcast Nozzle – 1400PSL Axle Pin (2) 5/16 x 1” Bolt (4) Nozzle Nut (2) Hose Clamp (2) 5/16 x 3/4”... -
Page 11: Assembly
Assembly Step One: Attach wheels to cart 1. Remove the protective rubber caps from the ends of the cart axle. 2. Slide the tire onto the cart axle. 3. Slide the axle washer onto the cart axle. 4. Insert the axle pin into the cross hole on the cart axle. -
Page 12: Step Three: Attach Gun Clips
Assembly (continued) Step Three: Attach gun clips Attach the gun clips to the sprayer assembly with the gun clip screws. Step Four: Install gun fitting Remove the shipping plug and replace with gun fitting. Hand tighten, then 2 turns with wrench. Gun clip Gun clip screw Gun fitting... -
Page 13: Step Six: Install Nozzle Bracket Mounts To Sprayer Assembly
Assembly (continued) Step Six: Install nozzle bracket mounts to sprayer assembly Use (4) 5/16 x 1” bolts and (4) 5/16 nuts to attach nozzle bracket mounts. Tighten to 20 ft-lbs. Step Seven: Attach nozzle bracket to nozzle bracket mounts Use (8) U-bolts and (8) wing nuts to attach nozzle bracket. Wing nut U-bolt Nozzle... -
Page 14: Step Nine: Attach Sprayer To Vehicle
Assembly (continued) Step Nine: Attach sprayer to vehicle Secure the sprayer to the tow vehicle with a hitch pin (not included, call 800-270-0810 and order Item# 2501946). Hitch pin (not included) tep Ten: Check and test completed assembly. WARNING Check and test completed assembly Serious injury could result from chemical leaks if sprayer is improperly assembled or the design of the sprayer is modified. -
Page 15: Machine Components
Machine Components 1.) Fill Cap. The fill cap is vented to allow air to enter the tank as the chemical is used, but doesn’t allow chemical to escape the tank. 2.) Sprayer Tank. The sprayer tank holds the chemical. 3.) Gun Clips. Use the gun clips to store the spray gun. 4.) On/Off Control. -
Page 16: Important Safety Information - Operation
Operation – Important Safety Information Now that you have completed and tested your assembly, there is some important safety and health information you need to know with regard to handling and spraying chemicals, as well as vehicle handling with the sprayer attached. WARNING Carefully read and make sure you understand the following safety information before using the sprayer. -
Page 17: Chemical Application Safety
Operation – Important Safety Information (continued) Chemical Application Safety: WARNING Caution must be used when spraying chemicals to avoid unsafe exposure to humans and the environment Heed the warnings below and follow all instructions carefully. Before Spraying • Sprayer prep. ALWAYS inspect and prepare the sprayer before use according to the directions provided in this manual. -
Page 18: Towing Safety
Operation – Important Safety Information (continued) Towing Safety: WARNING The filled sprayer is very heavy. It can crush and cause serious injury if it rolls out of control or tips over. Follow the instructions below for safely towing the sprayer. •... - Page 19 Operation – Important Safety Information (continued) Bodily chemical Personal contamination can occur when chemicals splash, spill, or spray contact directly onto a person. 1. Follow the emergency first aid instructions on the chemical label listed in the “First Aid” or “Statements of Practical Treatment” section. General procedures include: a) Eyes –...
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Page 20: Preparing The Sprayer For Each Use
Operation – Preparing the Sprayer for Each Use Step One. Inspect/Repair If the sprayer has been used previously, it must be prepared BEFORE EACH SUBSEQUENT USE. WARNING Read instructions below carefully for inspecting and preparing the sprayer. Damaged or clogged equipment could result in leaks or uncontrolled spray. Leaks could result in injury to the operator or bystanders from chemical exposure, or cause damage to the environment. -
Page 21: Step Two: Fueling
Operation – Important Safety Information (continued) 4. Inspect & Inspect and test the sprayer thoroughly: repair a) Inspect hoses for exposed mesh and holes. Replace all worn or damaged hoses. b) Inspect fittings for cracks and leaks. Replace all damaged fittings with original NorthStar parts. -
Page 22: Step One: Assess Wind Conditions And Clear Work Area
Operation – Using the Sprayer Step One: Assess wind conditions and clear work area. Before you decide to spray, you must determine whether wind conditions are suitable. You must also restrict access to the work area to ensure the safety of bystanders. WARNING Do not spray if wind speeds are greater than 4 MPH or if there are bystanders in the intended spray area. - Page 23 Operation - Using the Sprayer (continued) 7. Check Ensure strainer cap is securely fastened. strainer cap Ball valve Strainer cap 8. Fill tank Add pesticide to tank through fill cap: a) Confirm the chemical/water dilution ratios specified on the chemical label. b) Determine chemical and water volumes needed for the planned application, taking into consideration that maximum tank capacity is 55 gallons.
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Page 24: Step Three: Operate The Sprayer
Operation - Using the Sprayer (continued) Step Three: Operate the sprayer. WARNING ALWAYS wear personal protective equipment as directed on the chemical label when spraying. Long pants and sleeves, chemical-resistant gloves, and eye protection are strongly recommended. Additional protective gear may be required depending on the particular pesticide. - Page 25 Operation - Using the Sprayer (continued) 4. Open ball valve Open the suction line ball valve. Ball valve open Ball valve closed Consult the engine Owner’s Manual for starting the engine. 5. Start engine...
- Page 26 Operation - Using the Sprayer (continued) 6. Begin agitation if 1. Decide if agitation is required needed Some formulations of liquid pesticides do not remain in solution and should be agitated to maintain a uniform mix. This sprayer is equipped with an agitator that should be used when spraying pesticides classified as “flowable”...
- Page 27 Operation - Using the Sprayer (continued) 7. Adjust pressure as Turn the pressure regulator until the desired pressure is achieved. Do not needed exceed 150 PSI. Pressure gauge Pressure regulator 8. Operate spray To spray, rotate the handle of the spray gun. gun (as needed Rotating the handle will change the spray pattern from OFF, to cone, to for application)
- Page 28 Operation - Using the Sprayer (continued) 9. Operate broadcast 1. Open broadcast valve to send flow to the broadcast nozzles. boom/nozzles 2. Adjust pressure regulator for desired pressure. Broadcast valve Pressure regulator Pressure gauge 3. To ensure proper coverage, overlap the ends of the spray pattern 24”. Use the tables in Appendix A to determine what speed to drive your vehicle for the desired application rate.
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Page 29: Step Four: Clean Sprayer And Decontaminate After Use
Operation - Using the Sprayer (continued) Step Four: Clean sprayer and decontaminate after use. When done using the sprayer, it is important to clean the sprayer and decontaminate yourself. Do not store the sprayer with chemicals in the tank, as it is unsafe and could also result in damage to the equipment. - Page 30 Operation - Using the Sprayer (continued) 2. Unused chemical Properly store or dispose of unused chemical: a) If the unused pesticide is to be stored for future use: Store all unused pesticide in its original, or a suitably marked, container in a secure location out of the reach of children &...
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Page 31: Storage
Storage Prepare the sprayer for end-of-season storage by running RV antifreeze through the system. This will keep internal parts lubricated, protect against corrosion, and keep the unit from freezing. WARNING Gasoline vapors can ignite and cause a fire. Select a well-ventilated storage area away from sources of heat, flame, or sparks. -
Page 32: Troubleshooting
Troubleshooting WARNING Before troubleshooting or attempting to service, read the following safety rules to avoid accidental exposure to chemical and also risk of electric shock. Note: A reserve, clean container capable of holding at least 55 gallons should be kept for use when the sprayer tank needs to be emptied temporarily for repairs. -
Page 33: Specifications
Specifications Sprayer Specifications Engine……………………………… Kohler CH255 (2827271) Honda GX160 (2827272) Pump……………………………….. Hypro 4101XL Tank Maximum Capacity………….. 55 Gallons Maximum GPM……………………. 7.0 GPM Maximum Pressure………………… 150 PSI Overall Dimensions………………... 83”L x 39”W x 40”H Dry Weight………………………… 238 lbs. Weight full of water………………... Approx. 678 lbs. Available Accessories Remote switch for broadcast spray…... -
Page 34: Parts Breakdown - Exploded View
Exploded View – Rev A... - Page 35 Exploded View – Rev A Item Part# Description Qty Model SNY343047 Tank Lid 777499 Warning Decal 5262 Tie Down Straps 796779 Tank Assembly (includes items 2, 18, and 19) 1 SNY34700002 Anti-Vortex Fitting ¾” Hose Barb Elbow 50NBR12 17141 Large Hose Clamp ¾”...
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Page 36: Appendix A: Broadcast Spray Calibration Tables
Appendix A – Broadcast Spray Application Tables Below are some guidelines to calibrate a North Star boom sprayer with DT3.0 (777359) spray nozzles. This is a very important step in operating the boom sprayer so the right amount of chemical is applied. -
Page 37: Limited Warranty
Limited Warranty Dear Valued Customer: The NorthStar Product you just purchased is built with the finest material and craftsmanship. Use this product properly and enjoy the benefits from its high performance. By purchasing a NorthStar product, you show a desire for quality and durability. Like all mechanical equipment this unit requires a due amount of care. -
Page 38: California Proposition 65 Information
WARNING: This product can expose you to chemicals including gasoline engine exhaust, which is known to the State of California to cause cancer, and carbon monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
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