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Lissmac MULTICUT 580 G Operating Manual

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EN
OPERATING MANUAL
FLOOR SAW
MULTICUT 580 G / SG
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Phone +49 (0) 7564 / 307 – 0
Fax +49 (0) 7564 / 307 – 500
lissmac@lissmac.com
www.lissmac.com
1/107

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  • Page 1 OPERATING MANUAL FLOOR SAW MULTICUT 580 G / SG LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone +49 (0) 7564 / 307 – 0 Fax +49 (0) 7564 / 307 – 500 lissmac@lissmac.com www.lissmac.com 1/107...
  • Page 2 2/107...
  • Page 3 Legal notice The operating manual is valid for: LISSMAC Floor Saw  MULTICUT 580 G / SG Headquarters: LISSMAC Maschinenbau GmbH Lanzstrasse 4 D - 88410 Bad Wurzach Tel: +49 (0) 7564 / 307 - 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
  • Page 4 Instructions for action in a defined sequence The warning notes contained are not exhaustive. Lissmac cannot predict every possible hazard. The suitable safety rules and precautions are to be followed as with any other machine, in regards to the working method and operation.
  • Page 5 The following warning and safety instructions are used: Read the operating manual Wear hearing protection Wear eye protection Wear gloves Wear protective helmet Wear dust mask Wear suitable work clothes and wash dusty clothes Attachment points for crane transport Remove the ignition key before working on the device Cutting hazard at the rotating tool Wait for all parts to stop.
  • Page 6 Hot surfaces. Contact can cause burns Danger of suffocation due to toxic gases Danger due to battery acid Danger of drawing in due to open belt drive Risk of cutting injuries and amputation due to rotating cutting tools Hand crushing hazard Warning of electric shock due to damaged power lines.
  • Page 7  Internal combustion engine operating manual LISSMAC accepts no responsibility or liability for the completeness of further documentation. Changes and reservations We have taken every effort to ensure that this operating manual is correct and up to date. In order to maintain our technological lead, it may be necessary to make modifications to the product and to its operation without notice.

  • Page 8: Table Of Contents

    Table of contents 1. Features & benefits ......................10 2. General safety notes ...................... 11 2.1. Principle of intended use ....................11 2.2. Organisational Measures ....................12 2.3. Choice of personnel and qualification; fundamental obligations ........13 2.4. Safety information relating to the phases of use ............13 2.5.
  • Page 9 8.6. Retensioning the drive chain ...................83 8.7. Drive chain wear test ......................83 8.8. Troubleshooting .......................85 8.9. Top up with hydraulic oil ....................86 8.10. Cleaning the water pump set ..................87 Check the engine oil level ....................87 8.11. Draining the motor oil ....................88 8.12.

  • Page 10: Table Of Contents 1. Features & Benefits

    1. FEATURES & BENEFITS The MC580 diesel floor saw impresses with its excellent price-performance ratio, robust technology and simple operation.  Optimum power transmission thanks to high-performance V-belts  Torsion-resistant frame sheet construction  Low center of gravity for an exact saw cut ...

  • Page 11: General Safety Notes

    Intended The LISSMAC floor saw belongs to the floor cutting grinder and is designed exclusively for cutting joints in concrete or asphalt with the help of water. Cutting requires a tool in the form of a diamond saw blade.

  • Page 12: Organisational Measures

    2.2. Organisational Measures The operating manual must be available at the place of use. Supplements to the operating manual include general statutory and other binding regulations for preventing accidents and protecting the environment and must be obeyed. Such regulations may also deal with, for example, the handling of hazardous substances, the wearing of personal protective equipment and with road traffic regulations.

  • Page 13: Choice Of Personnel And Qualification; Fundamental Obligations

    2.3. Choice of personnel and qualification; fundamental obligations Operators must be aged 18 or above and they must be mentally and physically capable of operating the floor saw. All persons must be instructed in the operation and be expressly assigned by the employer with the operation of the floor saw.
  • Page 14 2.4.2. Commissioning When fitting the saw blade, protect your hands from sharp edges. Make sure the substrate that is used for cutting meets the load-bearing capacity. All obstacles must be removed from the cutting area and good lighting must be provided. Visual check of the entire floor saw for any damage and defects.

  • Page 15: Note Relating To Special Types Of Danger

    2.4.4. Relocating the floor saw The floor saw may only be relocated when the saw blade is stationary. Before leaving the operating position on the floor saw, the internal combustion engine must be switched off and the saw blade must be stationary. A rotating saw blade poses a high risk of injury.

  • Page 16: Transport

    2.5.2. Electrical Power Only use original fuses with the prescribed amperage. The floor saw must be switched off immediately in the event of faults. Electrical work may only be carried out by certified and qualified technical personnel. Regularly inspect and test the electrical equipment of the machinery. Defects such as loose connections or damaged cables must be remedied immediately.

  • Page 17: Packaging And Storage

    2.7. Packaging And Storage In order to ensure sufficient protection during dispatch and transport, the machine and its components were packed carefully. The machine should be checked for damage upon receipt. The packing of the device consists of recyclable materials. Place them into the containers provided for recycling so that they can be recycled.

  • Page 18: Device Description

    3. DEVICE DESCRIPTION 3.1. Names Of The Machine Parts Pos. 1 Handlebars (self-levelling) Pos. 8 Belt cover Pos. 2 Control panel with emergency stop button Pos. 9 Pointer Pos. 3 Air filter Pos. 10 Sägeblattschutzhaube Pos. 4 Lifting point for crane transport Pos.
  • Page 19 Pos. 14 Gear selector lever, synchronized/neutral/counter Pos. 19 Rear lashing point rotation Item 4-speed manual gearbox (only with SG option) Pos. 20 Water separator Pos. 15 Upper lashing point Pos. 21 Engine oil and oil filter dipstick Pos. 16 Engine coolant filler neck Pos.
  • Page 20 Pos. 24 12V sockets Pos. 25 Throttle for speed of lowering Pos. 26 Parallel shaft gearmotor Pos. 27 Battery 20/107...

  • Page 21: Technical Data

    3.2. Technical data MULTICUT 580 G MULTICUT 580 SG Max. cutting depth 520 mm 600 - 1200 mm Max. saw blade (fresh concrete 400 - 450 mm) 25.4 mm (castle nut M24) Saw blade holder 35 mm (6 x M12 -TK 120 mm) Ø...

  • Page 22: Sound Power Level

    Take regular breaks when working with the machine.  The specified value was determined with the maximum saw blade diameter of 1000 mm. The impact may be inversely proportional to the weight of the operator. Vibration total value: Multicut 580 G / SG below 2.5 m/s 22/107...

  • Page 23: Exhaust Fumes

    3.5. Exhaust fumes DANGER Toxic exhaust gases The exhaust gases of the internal combustion engine contain carbon monoxide. Carbon monoxide is an invisible, odourless, tasteless gas which can lead to loss of consciousness and suffocation. It can quickly accumulate in narrow spaces and stay there for hours, even after the engine has been turned off. Never operate machines with internal combustion engines in closed or confined spaces ...

  • Page 24: Commissioning

    4. COMMISSIONING 4.1. Tools (saw blade) NOTICE Selection of the tool No rotating tool, whose maximum speed is lower than the rated speed of the machine, must be used. Defective or broken tools must be replaced immediately. Tool storage The tools used must be protected from moisture. The diamond segments must be protected from damage. Saw blade rotational For optimum cutting performance, the speed of the saw blade must be adapted to the material to be cut.

  • Page 25: Water Pump

    4.2. Water pump Option The removable water pump is attached to the side of the machine and supplies the saw blade with water. The water connection is via GEKA couplings. Power supply via 12V plug. The pump has a strainer insert with a transparent cover for daily visual inspection and cleaning.

  • Page 26: Refuelling

    4.3. Refuelling WARNING Fire hazard Danger of burns or serious injury due to fire or explosion of fuel vapors. Smoking is strictly forbidden during the process.  Remove all inflammatory sources.  Do not overfill tank or spill fuel.  NOTICE Fuel storage Fuel must only be stored in approved containers.

  • Page 27: Saw Blade Installation/Change (Tool)

    4.4. Saw blade installation/change (tool) WARNING Risk of cutting and crushing injuries due to rotating parts Rotating saw blade or flange can catch and sever clothes or body parts. Switch off the engine and remove the ignition key.  Before working on the machine, all parts must be stationary. ...
  • Page 28 Sequence:  Loosen the screw (Pos. 1) on the rear of the blade guard (Pos. 2)  Remove the blade guard upwards using the handle  Remove the flange screws (Pos. 3) with the on-board tool and remove the thrust washer (Pos. 4) NOTICE Saw blade installation When installing the saw blade, make sure that the flange surfaces are clean.
  • Page 29 Thrust washer kit Ø35mm for blade sizes ≥ 1000 mm (#1093061) Thrust washer kit Ø35mm for blade sizes < 1000 mm up to 1200 mm (#1093071) Thrust washer kit Ø35 180mm (#1093071) Thrust washer kit Ø25.4mm for blade sizes ≥ 800 mm (#1093056) Thrust washer kit...

  • Page 30: Checking The Drive Belt Tension

    4.5. Checking the drive belt tension WARNING Danger of retraction and crushing Body parts and clothing can be retracted on contact with the belt drive. Danger of cutting and crushing injuries up to the severity of amputations. Removing or opening the belt cover or engaging in the rotating belt drive is prohibited ...

  • Page 31: Replace / Retension V-Belts

    4.6. Replace / retension V-belts WARNING Danger of cutting and crushing Body parts and clothing can be retracted on contact with the belt drive. Danger of cutting and crushing injuries up to the severity of amputations. Removing or opening the belt cover or engaging in the rotating belt drive is prohibited ...
  • Page 32 When cutting in the counter rotation, it is advisable to move the tensioning pulley to the rear. Converting the tension pulley for counter rotation Synchronous Counter-rotation 32/107...
  • Page 33 NOTICE Replacing the belts We strongly recommend that you only ever replace complete LISSMAC belt sets. Belt sets from other manufacturers may not be able to transmit the required power. The simultaneous use of old and new belts halves the service life of new belts!

  • Page 34: Changing The Cutting Shafts (Only For Version G)

    4.7. Changing the cutting shafts (only for version G) Conversion kit To change the speed of the MC580 G, the cutting shaft must be replaced with the corresponding belt pulleys and matching V-belt set. Remove the ignition key. Remove the blade guard. Loosen the cutting shaft bracket on both sides and slacken the belt.
  • Page 35 Remove the V-belt and lift the saw shafts out of the bearing shell. Clean and grease all bearing surfaces. Insert the cutting shaft for the desired speed. CAUTION Take care not to damage the speed sensor when inserting the shaft! Replace V-belt sets and belt pulleys as required.

  • Page 36: Assignment Diagrams (Only For Version G)

    4.8. Assignment diagrams (only for version G) # 1092814 SPZ 93 x 7 14 x =1010 rpm XPZ 1112 Super XE SPZ 134 x 7 # 1092816 10 x SPZ 125 x 5 = 1380 rpm XPZ 1162 Super XE SPZ 132 x 5 # 1092818 SPZ 180 x 4...

  • Page 37: Transport

    5. TRANSPORT 5.1. Transport position WARNING Crushing due to unsecured machine Injuries due to the unintentional change of the position of the machine or the falling of parts.  Only transport the floor saw in transport position.  Secure the floor saw at the load-securing points. NOTICE Machine transport Significant inclines must be avoided when transporting the floor saw.

  • Page 38: Relocating Using A Crane

    5.2. Relocating using a crane WARNING Suspended loads Danger of injury due to falling parts. Do not stay under hoisted machines or parts.  Only use undamaged hoisting devices with the sufficient load bearing capacity and length.  The machine must only be moved in the transport position. ...

  • Page 39: Securing The Machine For Transport

    5.3. Securing the machine for transport WARNING Injuries due to sliding or tilting of the machine Parts of the body can be crushed by unintentional changes in the position of the machine. Only ever transport the machine in transport position. ...

  • Page 40: Control Panel On The Floor Saw

    6. CONTROL PANEL ON THE FLOOR SAW NOTICE Operating the machine Before you start the floor saw, you must familiarise yourself with the operation first. The personnel assigned with activities at the machine must have read the operating manual  before starting work, and here particularly the chapter safety notes.

  • Page 41: Hmi Control Unit

    6.1. HMI control unit Home The operator can access various menus to view and change values and the machine settings. Rotary push-button control Pos. 1 Turning this button selects input fields and functions and pushing it enables them. Pos. 2 To the settings preselection page Pos.
  • Page 42 6.1.1. Dashboard The dashboard provides the user with the most important information at a glance. Pos. 1 Zero position of the depth measurement Pos. 8 Error messages Pos. 2 Drift correction Pos. 9 Indicator of current cutting depth in mm Pos.
  • Page 43 6.1.2. Preselection page settings Displays and settings for cutting mode. Settings for cutting The pre-selection is made via the rotary push-button. operation (current selection box is marked with a red border) The highlighted selection field is activated by pressing it. Activated functions are shown with a green border.
  • Page 44 6.1.3. Fault memory In this menu, the detected faults are displayed as Diagnostic Trouble Code (DTC). Engine control faults are output as an SPN-FMI (Suspect Parameter Identification Number – Failure Mode Identifier) pair of numbers according to SAE J1939 standardisation. Use this code to contact Service if a fault cannot be cleared. Pos.
  • Page 45 6.1.4. Automatic feed The automatic feed is activated via the soft button. The activated control is indicated by a green frame. When inactive, the frame is black. Pos. 1 Rotary push-button control Indicators Pos. 2 Direct selection button automatic feed Pos.
  • Page 46 6.1.6. Display settings The display settings menu allows the operator to adjust the backlight brightness of the display and buttons. Pos. 1 Rotary push-button control Indicators Pos. 2 Display settings direct selection button Pos. 3 Display brightness Pos. 4 Keypad brightness Setting the brightness Press the „Display settings“...
  • Page 47 6.1.7. Service menu This menu is primarily for service technicians. The operator does not need this menu in daily use. Only level 1 (indicator of function monitoring and changeover of units) does not require a password. Pos. 1 Rotary push-button control Indicators Pos.
  • Page 48 6.1.8. Service level 1 Changeover of the displayed units and overview of the control statuses. This menu is primarily for service technicians. The operator does not need this menu in daily use. Pos. 1 Rotary push-button Pos. 2 Direct selection button level 1 Pos.
  • Page 49 6.1.9. Overview of motor parameters Summary of important system information The „Motor parameters“ menu can be accessed at any time via the overview button (Pos. 2). Pos. 3 Engine speed Pos. 9 Zeroing average consumption Indicators Pos. 4 Cooling water temperature Pos.
  • Page 50 6.2. Warning indicators NOTICE Always observe fault signals The warning lights notify you of an fault in the system. The indicated fault must be resolved immediately to prevent damage to the machine. General warning  Determine cause via error code and rectify promptly. Oil pressure / oil level warning Lights red when the ignition is switched on.

  • Page 51: Operation

    7. OPERATION 7.1. Safety • The floor saw may only be operated by one person. General rules Ensure that other people vacate the work area, or set up a barrier. • The operator must not leave the machine with the engine running. •...
  • Page 52 WARNING Danger of being cut Serious cuts due to rotating saw blade or ejected parts. Only cut with the blade guard in closed position.   Keep a safe distance. Never touch the rotating saw blade.  Wear personal protective equipment. ...

  • Page 53: Start-Up Preparations

    7.2. Start-up preparations Initial preparation In order to use the floor saw safely and properly, the following conditions must be met: • Check the dry extraction for damages, loose screw connections and for the completeness of the attachments parts • Check the engine oil level •...

  • Page 54: Adjusting The Handlebars

    7.4. Adjusting the handlebars Set the handlebars to a suitable height for the operator before beginning work. Release the lever and pull out the handlebars. Tighten the lever in the desired position and secure the push rod with the lever. With the ignition switched on, press the preselection button (1) Turn the rotary-push adjuster (2) to set the position of the handlebars to a comfortable height and save the value by pressing it.

  • Page 55: Gear Preselection

    7.5. Gear preselection Cutting is only possible in cutting gear. Press the soft button (1) to change gear. Cutting gear Rapid traverse / relocation 7.6. Switchable sockets Sockets 1 and 2 on the control panel can be switched via the control unit. If required, press the corresponding soft button (2) to switch the power supply to the respective socket on or off.

  • Page 56: Turbo Mode

    7.7. Turbo mode Turbo mode enables the machine to be moved faster for relocating on the cutting line. When the button is pressed, the travel speed increases to its maximum. This function is only available in cutting gear. If required, press and hold the corresponding soft button (2) to activate turbo mode. 7.8.

  • Page 57: Speed Preselection On The Manual Gearbox

    7.9. Speed preselection on the manual gearbox NOTICE Gear change only at standstill The four gears allow the optimum tool speed to be set according to the saw blade size and the material being cut. Incorrect operation will result in serious damage to the gearbox. Only change gear when the diesel engine is switched off.

  • Page 58: Switching From Counter Rotation To Synchronized Cutting

    7.10. Switching from counter rotation to synchronized cutting NOTICE Switching the direction of rotation only when stationary Depending on requirements, the changeover can be used to counter rotation or synchronized cutting. Serious gearbox damage due to incorrect operation  Only switch when the diesel engine is switched off ...

  • Page 59: Starting And Stopping The Motor

    7.11. Starting and stopping the motor Start Turn the ignition key to ignition position 2. Wait until the multifunction display is fully raised. Depending on the outside temperature, the preheating symbol appears in the indicator when the engine is cold. Leave the ignition key in position 2 for 3 to 10 seconds and preheat.

  • Page 60: Stopping In An Emergency

    Stopping Turn the ignition key to 0. Remove the ignition key. The machine DO NOT switch off via emergency stop! 7.12. Stopping in an emergency Emergency stop In the event of an emergency or loss of control, press the emergency stop button without hesitation.

  • Page 61: Drift Correction

    7.2. Drift correction The saw blade for deep cuts tends to pull the machine to one side (Drift). This is completely normal and can easily be compensated for using the drift correction to ensure a straight cut. The drift correction is carried out during the cutting process. Installation situation Before starting to cut, check that the drift correction setting matches the installation situation of the saw blade.
  • Page 62 Change setting Press the preselection button (1) An arrow is superimposed on the display. Turn the rotary-push control (2) to set the value for the drift correction. While the setting is being made, the field is outlined in yellow. The setting value is displayed as a number and the arrow indicates the direction of the drift correction.

  • Page 63: Zeroing The Cutting Depth Measurement

    7.3. Zeroing the cutting depth measurement The cutting depth must always be zeroed before starting to cut so that the correct cutting depth can be shown on the display. Place the saw blade above the cutting line and lower it until it scratches the surface. Pressing the preselection button (1) sets the zero point for the subsequent measurement of the cutting depth.

  • Page 64: Preselecting The Target Cutting Depth

    7.4. Preselecting the target cutting depth The cutting depth can be preset in before starting to cut. Maneuver the floor saw into position and lower the blade until it scrapes the surface. Set the depth measurement to zero by pressing the preselection button (Pos. 1). Press and hold the rotary-push button (2) for 2 seconds.

  • Page 65: Cutting With The Floor Saw

    7.5. Cutting with the floor saw WARNING Parts ejected If the saw blade for wet cutting is not supplied with sufficient cooling water, segments can break out and there is a risk of overheating. The grinding dust is not sufficiently bound. Ensure that the saw blade is cooled down ...
  • Page 66 • Emergency stop unlocked Prerequisites • Fuel in tank • Water supply connected • Blade speed and direction of rotation are set correctly on the gearbox • Feed speed potentiometer is set to 0 Cutting 1. Start the diesel engine (Pos. 7) and maneuver the floor saw with the blade over the cutting line. 2.

  • Page 67: Cutting With The Blade Guard Opened

    7.6. Cutting with the blade guard opened WARNING Cutting with the blade guard opened Serious injury from rotating saw blade or ejected material. Keep the cutting area of the machine free  Never touch the rotating saw blade  Wear a safety helmet, work shoes and safety goggles ...

  • Page 68: Repositioning The Floor Saw

    7.7. Repositioning the floor saw WARNING Risk of injury due to rotating saw blade By touching the rotating saw blade clothes can be pulled in and limbs severed. Any movement of the machine outside the area where cutting work is to be performed must be ...

  • Page 69: Switching Off The Floor Saw

    Relocating the floor  Raise the blade approx. 10 cm from the ground (Pos. 3).  Shut off the water supply.  Set the feed potentiometer to zero (Pos. 5) or move the joystick (Pos. 2) to the neutral center position. ...

  • Page 70: Changing From Right To Left Cut

    7.9. Changing from right to left cut WARNING Cutting injuries and danger of drawing-in at the rotating saw blade Touching the rotating saw blade can lead to cutting injuries, the severing of limbs and burns. Removing or opening the blade guard or interfering with the rotating saw blade is prohibited. ...
  • Page 71 7.10. Fuses MC 580 Always replace fuses with ones of the same type only. Rated -4AA2 Fuses Function Relay (12V-30/20A) current: Socket 1 Socket 1 Socket 2 Starter Socket 2 Outputs Ignition Drives Starter motor Brake feed Display Outputs Drives Brake Rated -5AA1...
  • Page 72 -1AA3 7.11. Battery and charger Battery Clean battery ODYSSEY PC2150 12V 92Ah – 2100A starting current (replacement only with the same type) If the battery voltage drops below 11V at a time, the controller will be disabled. Check battery voltage regularly. Charge a weak battery or replace the old battery. WARNING Danger of electric shock, chemical burns and explosion Explosive oxyhydrogen gas can be produced when charging the battery.
  • Page 73 Observe voltage limits The optimum charging voltage is 14.4 to 14.7V. The charging voltage must never exceed 15V, as this leads to outgassing and damage to the battery and a shorter service life. The charging voltage must never be below 13.2V, as this leads to corrosion of the internal grid plates.
  • Page 74 Charger CAUTION! Read and follow the safety notice in the charger manufacturer's original operating manual. We recommend using the LISSMAC 12V brand charger article #1207055. The following description only applies to this device. Only connect 12V chargers that have an AGM charging profile and a charging capacity of at least 30A.
  • Page 75 Error messages flashes Cause: Mains error (voltage range) Remedy: Check mains connection flashes Cause: Short circuit (on) Remedy: Check cable, plug and contacts Cause: Battery overvoltage or undervoltage flashes Remedy: Check the set characteristic flashes Cause: Charging cable polarity reversed Remedy: Connect poles correctly (on) (on)

  • Page 76: Drain Cooling Water If There Is A Danger Of Frost

    7.12. Drain cooling water if there is a danger of frost NOTICE Drain water if there is a risk of frost! To prevent frost damage to the gearbox, the cooling water must be drained completely before the machine cools down. Sequence: 1.

  • Page 77: Fitting The Running Board (Accessory #1206256)

    Fitting the running board (accessory #1206256) Mounting Screw the bracket to the frame on the right or left as required. Screw the bracket to the bottom of the frame. Determine the desired position. The running board can be mounted in the middle or offset by 95 mm to the left or right. Connect the running board and bracket with bolts and secure with cotter pins.
  • Page 78 Folding in Pull the spring bolt at the bottom right of the connecting joint and fold in the running board. Secure the running board for transportation with a linch pin. 78/107...

  • Page 79: Maintenance

    8. MAINTENANCE 8.1. Maintenance WARNING Danger of injury due to rotating parts. Serious injury from rotating saw blade or belt drive. Maintenance and repairs must only ever be carried out when the machine is switched off.   Maintenance and repairs may only be carried out by qualified personnel. The machine must be secured against being switched on by other persons ...

  • Page 80: Operating Materials

    8.2. Operating materials Diesel Only fill up with sulphur-free diesel fuel in accordance with EN 590 / ASTM D 975 (ULSD). If other fuels or fuel mixtures are used, the emission values will change and the warranty will become void. Engine oil Only use engine oil SAE 10W-40 with specification ACEA E6/E7/E9 (API CK-4).
  • Page 81 8.3. Replacing air filter cartridges The air filter filters the ambient air and prevents foreign matter from penetrating into the combustion chamber. Over time, dust accumulates on the air filter and reduces the through-flow of air. This reduces its efficiency, which can lead to damage to the motor. Therefore, we recommend that you check the air filter regularly, replacing it as necessary.

  • Page 82: Gearbox Compartment

    8.4. Gearbox compartment Pos. 1 Diesel tank Pos. 4 Battery Pos. 2 Parallel shaft gearmotor travel drive Pos. 5 Hydraulic unit Pos. 3 Maintenance hatch steering linkage/chain tension NOTICE Feed speed in cold weather The electric drive does not immediately reach the usual top speed at low temperatures. The reason for this is that the gear oil becomes viscous in cold weather.

  • Page 83: Retensioning The Drive Chain

    We recommend the use of 50% glycol and 50% distilled water. PERKINS ELC long-term coolant Replacement every 6000 operating hours / 3 years Antifreeze according to ASTM D6210 Replacement every 3000 operating hours / 2 years Antifreeze according to ASTM D4985 Replacement every 3000 operating hours / 1 year The cooling system contains 15 liters of fluid.
  • Page 84 Check drive chain wear regularly The drive chain is an essential component for securing the position of the machine. If the chain fails, the machine can no longer be braked. Lubricate the chain regularly   Check the chain and sprockets regularly for wear Check the chain tension and chain elongation regularly ...

  • Page 85: Troubleshooting

    NOTICE Always replace the drive set together If the chain wheel and sprocket have run in, the entire drive set including the chain must be replaced. It does not make sense to replace individual elements. Old components wear out the new components much faster. 8.8.

  • Page 86: Top Up With Hydraulic Oil

    8.9. Top up with hydraulic oil NOTICE Check the fill level regularly The correct fill level is crucial for the function of the scissor lift. If there is not enough oil, the blade cannot be fully lifted. Visual inspection  Top up with HV68 hydraulic oil if necessary. When lowered, the reservoir should be full ...

  • Page 87: Cleaning The Water Pump Set

    8.10. Cleaning the water pump set Check the strainer insert daily before starting work. Sequence: Unscrew the cover (pos. 1) and remove the sieve (pos. 2). Clean sieve insert using water and soft brush. Caution! Do not apply pressure to the fabric. Insert the strainer and screw the cap back on.

  • Page 88: Draining The Motor Oil

    8.11. Draining the motor oil NOTICE Dispose of motor oil safely Avoid environmental pollution and observe country-specific regulations.  A collecting vessel must be placed underneath when draining the motor oil. Dispose of used engine oil properly and in an environmentally friendly manner. ...

  • Page 89: Where To Lubricate

    8.12. Where To Lubricate The internal combustion engine must be turned off before starting any maintenance or repair work. Secure the machine against being accidentally switched on again. Maintenance and service work must only be carried out by qualified technical personnel. Secure the machine with a crane when working underneath it.

  • Page 90: Troubleshooting

    8.13. Troubleshooting: The internal combustion engine must be turned off before starting any maintenance or repair work. Secure the machine against being accidentally switched on again. Maintenance and service work must only be carried out by qualified technical personnel. NOTICE In the event of cutting problems, check the following points: ...

  • Page 91: Maintenance Schedule

    8.14. Maintenance Schedule This section is to serve as evidence for the maintenance and service book already supplied. All maintenance and service work must be registered as evidence. Machine/type: Serial number/year of manufacture: Date Maintenance or service work carried out Date/signature 91/107...

  • Page 92: Warranty

    9. WARRANTY The warranty for this machine is 12 months. Warranty is only provided for the wear parts listed below if the wear is not due to operation. Wear parts are parts which undergo operation-dependent wear during the intended use of the machine. These parts have varying service lives, depending on the intensity with which they are used.
  • Page 93 Original EC Declaration of Conformity This EC Declaration of Conformity is valid for the following machine: LISSMAC floor saws MULTICUT 580 version G and SG. This declaration only refers to the machine in the condition in which it was sold; parts retrofitted by the end user and / or retrospective intervention is not covered by this declaration.

  • Page 94: Circuit Diagram

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Multicut 580 sg

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