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Lissmac COMPACTCUT 701 E Operating Manual

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EN
OPERATING MANUAL
FLOOR SAW
CC701 E - US
LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Telephone +49 (0) 7564 / 307 - 0
Fax +49 (0) 7564 / 307 - 500
lissmac@lissmac.com
www.lissmac.com
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Summary of Contents for Lissmac COMPACTCUT 701 E

  • Page 1 OPERATING MANUAL FLOOR SAW CC701 E - US LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307 - 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/67...
  • Page 2 2/67...
  • Page 3 Imprint This operating manual is for: LISSMAC floor saw  CC701 E #1212530 Company headquarters: US Subsidiary; US - West Coast Branch LISSMAC Maschinenbau GmbH LISSMAC Corporation West LISSMAC Corporation Lanzstraße 4 Coast Branch 17 Route 146 D - 88410 Bad Wurzach...
  • Page 4 Handling instructions in the specified order The warning notices in this manual are not universally complete. Lissmac cannot foresee every potential hazard. Appropriate safety rules and precautions with respect to working methods and operation must be implemented, as with any other machine.
  • Page 5 Warning and safety notices: Read the operating manual Risk of cuts on rotating tool Wear hearing protection Wait for all parts to come to a standstill. Do not relocate the machine while the tool is Wear safety goggles rotating Wear gloves Danger from ejected parts Wear safety helmet Danger of high electrical voltage...
  • Page 6 A tool in the form of a saw blade is required to operate the floor saw. These tools can be purchased from the manufacturer. further documents LISSMAC does not assume responsibility or liability regarding the completeness of further documentation. Changes and reservations We strive to keep this operating manual correct and up to date.

  • Page 7: Table Of Contents

    1. Properties & advantages ....................9 Table of contents 2. General safety Notices ....................10 2.1. Intended use policy......................10 2.2. Organizational measures ....................11 2.3. Choice of personnel and qualifications; fundamental obligations ........12 2.4. Safety notices regarding the operating phases ...............12 2.5.
  • Page 8 11. HYDRAULIC DIAGRAM– US ..................65 8/67...

  • Page 9: Table Of Contents 1. Properties & Advantages

    1. PROPERTIES & ADVANTAGES Thanks to the optimum weight distribution of the COMPACTCUT 701 E, the 400 V electric motor ensures excellent cutting performance.  Due to the compact, easy-to-handle design, every corner of the construction site can be reached ...

  • Page 10: General Safety Notices

    Intended use The LISSMAC floor saw is a floor cutting machine and is designed exclusively for cutting joints in concrete or asphalt using water. Cutting requires a tool in the form of a diamond cutting disk.

  • Page 11: Organizational Measures

    2.2. Organizational measures This operating manual must be kept within easy reach for everybody at the place of use. It must be kept for future reference or resale of the machine. In addition to the operating manual, generally applicable legal and other binding regulations for accident prevention and environmental protection must be observed and instructed.

  • Page 12: Choice Of Personnel And Qualifications; Fundamental Obligations

    2.3. Choice of personnel and qualifications; fundamental obligations Operators must be at least 18 years of age and mentally and physically capable of operating the floor saw. All persons must be instructed in the operation and be expressly assigned, in writing by the employer, to operate the floor saw.
  • Page 13 2.4.2. Commissioning Protect hands from sharp edges when fitting the saw blade. Ensure that the ground/floor has adequate load-bearing capacity. All obstacles must be removed from the cutting area and good lighting must be provided. Visually check the floor saw for damage and defects. Check the safety set-up in particular. Provide a water supply to cool the saw blade.

  • Page 14: Notice Relating To Special Types Of Danger

    Relocating the floor saw 2.4.4. The floor saw may only be relocated when the saw blade is stopped. Before leaving the floor saw’s operating position, the motor must be turned off and the saw blade must stop. A rotating saw blade poses a high risk of injury. The parking brake must always be activated when the machine is not in use.

  • Page 15: Transportation

    2.5.2. Electrical energy Only use original fuses with the specified amperage. The floor saw must be immediately shut off in the event of malfunctions. Electrical work may only be carried out by qualified personnel. The electrical equipment of a machine must be inspected/checked regularly. Defects, such as loose connections or damaged cables, must be corrected immediately.

  • Page 16: Packaging And Storage

    2.7. Packaging and storage In order to ensure sufficient protection during dispatch and transport, the machine and its components have been carefully packed. On receipt of the machine, it should be checked for damage. The device packaging consists of recyclable materials. Please place these into the appropriate collection containers, so that they can go for recycling.

  • Page 17: Device Description

    3. DEVICE DESCRIPTION 3.1. Designation of the machine parts Pos. 1 Dipstick Pos. 6 Gear selector lever Pos. 2 Belt guard Pos. 7 Tool compartment Pos. 3 Flange cover Pos. 8 Steering bars Pos. 4 Clamping lever for trust rods Pos.
  • Page 18 Pos. 11 Blade guard (various) Pos. 16 Holder for water connection/pump Pos. 12 Electric motor Pos. 17 Electrical connection Pos. 13 Crane eyelet Pos. 18 Cutting depth indicator Pos. 14 12V sockets Pos. 19 Rocker Pos. 15 Lashing point Pos. 20 4-speed manual gearbox 18/67...
  • Page 19 Pos. 1 On/off switch saw motor Pos. 7 Speed controller feed Pos. 2 Ammeter saw motor Pos. 8 Preselection switch for direction of travel Pos. 3 Toggle switch for 12V socket Pos. 9 Raise / lower saw blade Pos. 4 Cable clamp Pos.

  • Page 20: Technical Data

    3.2. Technical data COMPACTCUT 701 E (US) 22 kW SG max. cutting depth 20“ Saw blade diameter 20“- 47“ Saw blade arbor 1“/ 1,38“ Clamping width max. 0.79“ 1000 Saw blade speed 1/min (RPM) 1600 2000 Saw motor 3 AC electric motor 22 kW 41A...

  • Page 21: Sound Power Level

    99dB(A) The emission sound pressure at the operator's position L 95 dB(A) The guaranteed sound power level is: COMPACTCUT 701 E 96 dB(A) The values were determined in accordance with EN 13862:2021, Annex B Measurement uncertainty K: 2.5 dB for the A-weighted sound power level 2.5 dB for the A-weighted emission sound pressure level...

  • Page 22: Electrical Voltage

    3.5. Electrical voltage WARNING Danger of electric shock The machine works with high voltages and currents. The user can suffer fatal electric shocks due to damaged lines or electrical components.  Replace defective cables or components immediately.  Do not use if the machine cannot be switched on or off using the switch. ...

  • Page 23: Transportation

    4. TRANSPORTATION 4.1. Transport position WARNING Risk of being crushed by an unsecured machine Injuries due to the machine unintentionally changing position or falling parts.  Only transport the floor saw in the transport position  Secure the machine via suitable attachment points. ...

  • Page 24: Moving With A Crane

    4.2. Moving with a crane WARNING Suspended loads Danger of injury through falling parts.  Do not stay under raised machines or parts  Only use undamaged lifting gear with sufficient lifting capacity and length The machine may be only be moved in the transport position ...

  • Page 25: Fastening For Transportation

    4.3. Fastening for transportation WARNING Risk of crushing due to sliding or tilting of the machine Persons can be crushed if the machine is accidentally moved out of position.  Only transport the machine in the transport position.  Secure the machine via suitable attachment points. ...

  • Page 26: Commissioning

    ISO viscosity class 68. (HV68) LISSMAC #580002 Gearbox oil The transmission is filled at the factory with: SAE 75W90 LISSMAC #1062548 Water The water pressure in the supply line must not exceed 5 bar. If necessary, use a pressure reducer.

  • Page 27: Establish Power Connection

    5.3. Establish power connection Procedure Fully unroll the cable and lay it safely Check plug on cable for damage Establish power connection Check the functionality of the ground fault current interrupter/RCD in the switch cabinet 5.4. Establish water supply WARNING Ejected parts due to tool breakage If the saw blade for wet cutting is not supplied with sufficient cooling water, segments can break out due to overheating.

  • Page 28: Adjusting The Steering Rods

    5.6. Adjusting the steering rods Set the steering rods to a height suitable for the operator before starting work. 1. Release the clamping lever and insert the trust rods. 2. Tighten the clamping lever in the desired position. The red area of the handlebars must always remain in the frame.
  • Page 29 NOTICE Installing the saw blade When installing the saw blade, make sure the surface of the blade is clean. The saw blade must lie directly against the flange. Match the direction of rotation of the saw blade with the direction of rotation arrow of the saw blade shafts (synchronized cutting). To install/replace the saw blade, perform the following steps: Sequence 1.

  • Page 30: Blade Holders

    5.8. Blade holders Blade holders Various holder pins can be fitted to the floor saw on the same flange, which are tailored to the blade size and holder hole. A: Holders 24,5mm 150 mm thrust washer B: 35 mm holder 150 mm thrust washer CAUTION A larger thrust washer and a flange adapter ring (E) are required for blade size 1200 mm.
  • Page 31 Driving bolt The driving bolt can be screwed into either the holder pin or the thrust washer at 3 points. Holder pin The matching holder pin is mounted on the saw shaft flange using three countersunk screws M8x16 - 8.8. Always ensure that the contact surfaces are clean during assembly.

  • Page 32: Switching From Right-Hand To Left-Hand Cutting

    5.9. Switching from right-hand to left-hand cutting WARNING Risk of cuts and crushing injuries The rotating saw blade or flange can catch hold of clothing or body parts and sever them.  Pull the plug  All parts must be stopped before working on the machine. Secure the machine against being switched back on ...

  • Page 33: Operation

    6. OPERATION 6.1. Safety • The floor saw may only be operated by one person. General rules Banish other persons from the work area refer or a create a barrier. • The operator is not permitted to leave the machine while the motor is running. •...
  • Page 34 WARNING Risk of falling Injuries due to falling if the surface has insufficient load-bearing capacity or cutting errors.  Ensure the substrate on which you are cutting has a sufficient load-bearing capacity. When cutting, ensure that the floor saw and personnel are not on the side to be cut ...

  • Page 35: Start Preparations

    6.2. Start preparations NOTICE Cutting without obstacles Damage to objects in the cutting area or the saw blade.  All obstacles must be removed from the cutting area Ensure good lighting in the work area.  Make sure the cut is straight to prevent the saw blade from jamming. Execute all steering and control commands slowly, evenly and in a controlled manner.

  • Page 36: Switching The Machine On And Off

    6.3. Switching the machine on and off If the machine reacts unexpectedly or in an emergency, press the EMERGENCY STOP button immediately. Prerequisite  CEE plug connected to active power supply  Emergency stop unlocked Saw blade without ground contact ...

  • Page 37: Travel Drive And Gear Change

    6.4. Travel drive and gear change Preselection The floor saw has two gears. Position A (rapid traverse) enables the machine to be moved quickly Position B (cutting gear) offers reduced speed with higher torque NOTICE Always drive at an appropriate feed rate to avoid damage. Always ensure that the gears are fully engaged.

  • Page 38: Lowering / Raising The Saw Blade And Setting The Cutting Depth

    6.5. Lowering / raising the saw blade and setting the cutting depth WARNING Danger from ejected parts The saw blade may be damaged if it is lowered too quickly. Segments can break out and be ejected in an uncontrolled manner. ...

  • Page 39: Cutting With The Floor Saw

    6.6. Cutting with the floor saw Cutting 1. Activate the machine with the main switch (Pos. 10). 2. Gear lever to position B (cutting mode) 3. Activate travel drive with switch (Pos 8) 4. Unlock the feed lever (Pos. 7) and position the floor saw. 5.

  • Page 40: Relocating The Floor Saw

    6.7. Relocating the floor saw WARNING Risk of injury due to the rotating saw blade When touching the rotating saw blade, clothing and limbs can be pulled in and severed.  The machine may not be moved outside the area in which cutting work is being executed unless the rotating tool has been stopped.

  • Page 41: Cutting With The Saw Blade Guard Open

    6.8. Cutting with the saw blade guard open WARNING Lacerations and ejected parts Severe injuries when coming into contact with the rotating saw blade or from ejected material when cutting without the saw blade guard.  Keep the cutting area of the machine clear ...

  • Page 42: Blade Guards

    6.9. Blade guards Blade guards Blade guards from 800 to 1200 mm can be fitted. Ø 800mm #1059865 Ø 1000mm #1059363 Ø 1200mm #1081832 Flush with the wall: Ø 800mm #1065244 42/67...

  • Page 43: Flush With The Wall Cutting (Accessory)

    6.10. Flush with the wall cutting (accessory) Flush with the wall A separately available blade guard and mounting spigot can be attached to the floor saw for cutting flush with the wall. The blade must have corresponding holes for this. Disconnect the power supply Remove the blade guard and dismantle the blade.

  • Page 44: Setting Down The Floor Saw

    6.12. Setting down the floor saw Sequence 1. Put the machine down on a level, weight-bearing surface 2. Pull the power cord 6.13. Engine compartment Pos. 1 Electric motor Travel drive Pos. 2 2-speed gearbox Pos. 3 Drive chain Pos. 4 Charger Pos.

  • Page 45: Battery

    6.14. Fuses NOTICE Only ever replace fuses with the same type. De-energize the machine beforehand. ATC flat plug fuse 18,7mm -XF1 Protection Rated current Function 30 A Feed green 10 A Soft start 10 A Socket 1 10 A Socket 2 10 A Socket 3 10 A...

  • Page 46: Charger/Battery Care

    Follow the safety notices contained therein. 6.17. Hydraulic unit Oil level and oil Change the hydraulic oil once a year. Type: HLP - HV 68 (LISSMAC #580002) change The power unit may only be filled up to the lower edge of the ventilation opening.

  • Page 47: Maintenance

    7. MAINTENANCE 7.1. Maintenance WARNING Risk of injury from rotating parts Serious injuries when coming into contact with a rotating saw blade or belt drive.  Maintenance and repairs may only take place when the machine is switched off  Maintenance and repairs may only be carried out by trained personnel. The machine must be secured against anyone else switching it on.

  • Page 48: Lubrication Points

    7.2. Lubrication points The motor must be switched off before maintenance or repair work. Secure the machine against being unintentionally switched back on. Maintenance and service work may only be carried out by qualified technical personnel. Secure the machine with a crane. Daily! 48/67...

  • Page 49: Check The Tension Of The Saw Shaft Drive Belt

    7.3. Check the tension of the saw shaft drive belt WARNING Cuts and crushing injuries Body parts and clothing can be pulled in if they come into contact with the belt drive. Risk of cuts and crushing injuries through to amputations. ...

  • Page 50: Replacing The Drive Belt Of The Saw Shaft

    7.4. Replacing the drive belt of the saw shaft Procedure: 1. Disconnect the power supply. 2. Remove the flange cover and belt end cover. 3. Evenly loosen the tensioning screws on the motor slide in turns and relax the belts. 4.

  • Page 51: Check Drive Chain Of The Drive Unit Tension

    7.5. Check drive chain of the drive unit tension WARNING Cuts and crushing injuries Body parts and clothing can be pulled in if they come into contact with the belt drive. Risk of cuts and crushing injuries through to amputations. This work may only be carried out with the power supply disconnected ...

  • Page 52: Drive Chain Wear Check

    7.6. Drive chain wear check NOTICE Check drive chain wear regularly The drive chain is an essential component for securing the position of the machine. If the chain fails, the machine can no longer be braked. Lubricate the chain regularly ...

  • Page 53: Troubleshooting

    NOTICE Always replace the drive set together If the chain wheel and pinion have run in, the entire drive set including the chain must be replaced. It is not advisable to replace individual elements. Old components wear out the new components much faster. 7.7.

  • Page 54: Maintenance Schedule

    7.8. Maintenance schedule This section is intended to serve as a record of maintenance already performed and as a service log. All maintenance work and services must be logged as evidence. Machine/type: Serial number/year of manufacture: Date Maintenance work or servicing completed Date/signature 54/67...

  • Page 55: Tools

    8. TOOLS Circumferential speed m/s Diamond cutting wheel diameter mm Designation for asphalt Designation for concrete All tools in the diamond tool range are color-coded. The tools differ depending on the application purpose and area of application. The parameters must be correct in order to achieve the best results.

  • Page 56: Warranty

    9. WARRANTY The warranty for this machine is 12 months. For the wear parts listed below, the warranty is only valid for wear that is not due to operation. Wear parts are those parts that are subject to operational wear when the machine is used as intended.
  • Page 57 Original EC declaration of conformity This EC Declaration of Conformity in accordance with Annex II, A of Directive 2006/42/EC is valid for the following machine: LISSMAC Floor saws COMPACTCUT 701 E (CC701 E) This declaration refers only to the machine in the condition in which it was placed on the market;...

  • Page 58: Circuit Diagram - Us

    10. CIRCUIT DIAGRAM - US 58/67...
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  • Page 65 11. HYDRAULIC DIAGRAM– US 65/67...
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Cc701 e

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