Related Manuals for Lissmac MAB 1200
Summary of Contents for Lissmac MAB 1200
- Page 1 OPERATING MANUAL MASONRY WORKING PLATFORM MAB 1200 LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Telephone +49 (0) 7564 / 307- 0 Fax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/50...
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- Page 3 The operating manual is valid for: Imprint LISSMAC Masonry Working Platform: MAB 1200 Company headquarters: LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 BASIC SAFETY NOTES Warning notes and icons in these instructions SIGNAL WORD Type and source of danger Consequences of non-compliance Actions to avert the danger. The signal word next to the danger symbol indicates the degree of danger. This signal word signifies an extremely dangerous situation. If the situation is not avoided, fatal or DANGER serious injuries will result.
- Page 5 OPERATING MANUAL This operating manual should make it easier to get to know the machine Preface and make use of its intended applications. The operating manual contains important information on how to operate the machine safely, properly and economically. Your close attention helps avoid risk, repair costs and downtime, and increase the reliability and lifetime of the machine.
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Page 7: Table Of Contents
Table of contents Features & Benefits ......................8 1.1. Basics of intended use ...................... 9 1.2. Organisational measures ....................10 1.3. Personnel choice and personnel qualification; basic responsibilities ......11 1.4. Safety instructions for certain operation phases ............11 1.4.1. Structure ........................ 11 1.4.2. -
Page 8: Table Of Contents Features & Benefits
FEATURES & BENEFITS LISSMAC masonry working platforms set cutting-edge benchmarks in economy, cost-savings and operating simplicity. The MAB supports the worker with both ergonomics and workflow. Short set-up times allow very fast and flexible applications. Very compact design – 1.99 m lift height despite compact footprint by the use of a double scissor mechanism ... -
Page 9: Basics Of Intended Use
You should particularly handle malfunctions which can compromise safety immediately, or have them addressed by experts. The LISSMAC masonry work platform MAB is a mobile lifting work platform. It is intended solely for the Intended use raising and lowering of personnel and construction materials on construction sites by competent personnel. -
Page 10: Organisational Measures
1.2. Organisational measures The operating manual is to be kept permanently at the masonry working platform location and easily accessible! Follow and instruct others in all generally valid legal and otherwise binding regulations for accident prevention and environmental protection in addition to the operating manual! Such obligations may also apply, for example, to the handling of hazardous materials or the providing/wearing of personal protective gear or traffic regulations. -
Page 11: Personnel Choice And Personnel Qualification; Basic Responsibilities
The circuit breaker must be designed for 3 x 16A against overcurrent. If the masonry working platform is used with an undercarriage, the operating manual from the LISSMAC undercarriage must be followed. Only a LISSMAC undercarriage may be used. -
Page 12: Recommissioning After Extended Downtime
The ladder may only be used on the masonry working platform with a guide and fixtures. Leaving the masonry working platform when in the raised condition may only be done using the emergency escape (ladder). Getting onto or leaving the raised masonry working platform is prohibited! The masonry working platform must not be used as a crane. -
Page 13: Safety Instructions For Special Types Of Dangers
1.5. Safety instructions for special types of dangers 1.5.1. Electric power Use only original fuses with the specified current rating! In case of problems with the electrical power supply, turn the masonry working platform off immediately! Carry out maintenance or repair work only when the masonry working platform is disconnected from the power mains. -
Page 14: Transport
1.6. Transport Transport may only be done when the masonry working platform is lowered and all railing elements are removed. A four-way hanger with sufficient loading capacity must be used for moving the masonry working platform. No persons or operating material may be on the masonry working platform. Name expert instructors for the lifting process! Only lift the masonry working platform with proper lifting gear on the crane eyes according to instructions in the operating manual! -
Page 15: Machine Description
MACHINE DESCRIPTION 2.1. Component overview Pos. 1 Ladder Pos. 7 Forklift supports Pos. 2 Operating controls Pos. 8 Control box Pos. 3 Railing elements Pos. 9 Ladder holder Pos. 4 Crane eyes (attachment point) Pos. 10 Wheel set Pos. 5 Hydraulic cylinder Pos. -
Page 16: Technical Data
2.3. Technical data MAB 1200 Length 1800 mm Length with extendable catwalks, 3600 mm left/right Width 1320 mm Hoisting height 480 – 1990 mm Hoisting speed 1.5 m/min Drive electric/hydraulic Load capacity 1200 kg Drive power 2.3 kW Voltage 230 - 400 V/ 50 Hz / 16 A Allow. -
Page 17: Noise Power Level
The values are determined by the noise emission measurement. Testing is done without load on the work area. The emission noise pressure is carried out in compliance with standard EN 280. 2.5. Loading the platform MAB 1200 Allow. total load 1200 kg (persons and half) Allow. -
Page 18: Commissioning
COMMISSIONING 3.1. Connections Reliable power source (400V or 230V) and corresponding fuses and RCD protection must be installed. Connection of electricity The motors are filled with hydraulic oil by the manufacturer. Operating hydraulic oil Only hydraulic oil approved by the manufacturer may be used. 3.2. -
Page 19: Placing The Masonry Working Platform
3.3. Placing the masonry working platform WARNING Tipping of the machine Falling, sinking or tilting of the machine. The masonry working platform must be set down on a clean, horizontal and solid surface (minimum load carrying capacity 1000 kg/m²). CAUTION Personnel injury due to improper use It is possible the machine will fall over between the open intermediate spaces if the pull outs are not... -
Page 20: Attachment Of Railings
3.4. Attachment of railings Observe intended use! The railing elements are inserted into top of the frame in the railing fixtures. Overview of the railing elements 20/50... -
Page 21: Setting Up He Masonry Working Platform
3.5. Setting up he masonry working platform Insert the operating controls (pos. 1) in the socket (pos. 4) Insert power source; 230V supply cable can be stuck directly onto the connector (pos. 2) 400V supply cable must be stuck on using the adapter (pos. 3) ... -
Page 22: Ladder Installation
3.6. Ladder installation Observe intended usage! Insert the ladder guide (pos. 2) in the holder and secure using the linch pin (pos. 1) Push the ladder in the ladder guide (pos. 2) from above Secure the ladder below on the ladder fixture (pos. 4) using the insert lever (pos. 3) 22/50... -
Page 23: Mounting The Wheel Set
3.7. Mounting the wheel set Set up the masonry working platform and raise using the operating controls (pos. 1) Insert the wheel set (pos. 2) on the side of the masonry working platform and secure using the spring lock (pos. -
Page 24: Transport
TRANSPORT 4.1. Vehicle transport CAUTION Unsafe transport Personnel injury or property damage may result. No persons or objects may be on the masonry working platform during transport! Transport the masonry working platform only completely lowered and with all railing elements ... -
Page 25: Moving With The Construction Crane
4.3. Moving with the construction crane CAUTION Unsafe transport Personnel injury or property damage may result. No persons or objects may be on the masonry working platform during transport! Transport may only be done when the masonry working platform is lowered and all railing ... -
Page 26: Operation
OPERATION 5.1. Operation WARNING Leaving the masonry platform Danger of crushing between the lift scissors or falling may result. Getting onto or leaving the masonry working platform when in the raised condition may only be done using the emergency escape (ladder). The masonry working platform must only be used with the railings designed for it! ... -
Page 27: Interruption Of Operation
5.3. Interruption of operation The masonry working platform must be moved into the lowest position when switching off and protected against accidental activation by unauthorised persons. The main switch can be secured with a shackle lock. Lower the masonry working platform completely down using the operating controls ... -
Page 28: Dismantling
DISMANTLING CAUTION Unsafe transport Personnel injury or property damage may result. No persons or objects may be on the masonry working platform during transport! Lower the masonry working platform completely down using the controls Remove railing elements, ladder, ladder guide and ladder fixture ... -
Page 29: Maintenance
MAINTENANCE WARNING Maintenance and repair work Personnel injury or property damage may result. Maintenance and repair works must only be carried out by qualified personnel. Pull the power plug before any maintenance or repair work. The masonry working platform must be secured against activation by other people. The masonry working platform must always be well secured against possible lowering during ... -
Page 30: Oil Level Control
7.2. Oil level control Raise the masonry working platform completely up using the operating controls. Oil level must be between Min. and Max. 7.3. Hydraulic oil The hydraulic unit is filled with a biologically degradable pure hydraulic oil. Use only one type of hydraulic oil and no mixtures. -
Page 31: Regular Tests
Masonry working platforms must be inspected after the first commissioning in intervals of maximum one year by an expert (manufacturer, TÜV). The masonry working platform must be thoroughly cleaned before the inspection. Manufacturer: General data LISSMAC Maschinenbau GmbH Lanzstraße 4 D-88410 Bad Wurzach Designation: Masonry working platform MAB Serial number: ..................... -
Page 32: Maintenance Plan
7.6. Maintenance plan This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 32/50... -
Page 33: Troubleshooting
TROUBLESHOOTING WARNING Maintenance and repair work Personnel injury or property damage may result. Maintenance and repair works must only be carried out by qualified personnel. Pull the power plug before any maintenance or repair work. The masonry working platform must be secured against turning on by other people. ... -
Page 34: Custom Accessory Extension
CUSTOM ACCESSORY EXTENSION WARNING Excessive load on extension Excessive load may result in bending the railing pocket or tipping of the masonry platform. Loading the extension with more than 150 kg is forbidden Do not load the expansion with material ... -
Page 35: Attaching The Extensions
9.1. Attaching the extensions WARNING Falling of the extension If not properly assembled the plugging bolts can disengage and it is possible that the extension breaks away. Personnel injury may result. When attaching the extension always ensure that that all plugging bolts and the locking bolts are ... -
Page 36: Transport The Masonry Platform With Extensions
9.2. Transport the masonry platform with extensions WARNING Suspended loads Injury from falling parts. Do not stand under lifted machines or parts. Only use undamaged lifting gear and loading equipment with sufficient lifting capacity and length. The centre of mass of the machine is off-centre. ... -
Page 37: Pullouts On The Extension
9.3. Pullouts on the extension These are fixed using the latch (pos. 2) on the extension and with the recesses (pos. 1) on the lower side of the pull outs. There are six possible pull out lengths that can be used. 37/50... -
Page 38: Decommissioning
DECOMMISSIONING Proper disposal of all parts of the masonry working platform and also operating materials (e.g. hydraulic oil) All EU and national regulations must be observed. CONDITIONAL CONNECTIONS Conditional connections according to EN 61000-3-3 or IEC 61000-3-11 =0.15Ω =0.1Ω at 50 Hz =0.1Ω... -
Page 39: Warranty
WARRANTY The warranty for this machine is 12 months. For the following listed wear parts the warranty only applies if the wear is not caused by operation. Wear parts are parts that with intended use of the machine have limited operational wear. The wear time is not uniformly specified, it differs according to intensity of use. -
Page 40: Spare Parts List
ADAPTER PLUG 201163 HYDRAULIC CYLINDER 80/50 X 614 MM 1004430 BOLTS 1004431 BOLTS 17 -19 1004436 HYDRAULIC SET MAB 1200 1004745 HYDRAULIC HOSE DN 10/2SCx480 DKOL-DKOL90 17.1 1008636 STRAIGHT PIPE FITTING GE 10LR 3/8-1,0 ED X 17.2 206449 SWIVEL FITTING... - Page 41 Spare part Item Item no. Designation Specification Units Recommendation 33 -38 680274 LADDER PROTECTOR ASSBLY. MAB 622973 SECURING BRACKET 201529 SLIDE STOPPER 25 X 25 X 3 280041 FOLDING SPLINT 8 X 41 X 47 MM 202653 KEY RING 200324 CHAIN DIN 5685 26 x 3 mm, galvanised 205274...
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- Page 48 Technical documentation retained by LISSMAC Maschinenbau GmbH, Lanzstrasse 4, D-88410 Bad Wurzach. The LISSMAC masonry work platform MAB is a mobile lifting work platform. It is intended solely for the Description of raising and lowering of personnel and construction materials on construction sites by competent the machine personnel.
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