Related Manuals for Lissmac COMPACTCUT 701 E
Summary of Contents for Lissmac COMPACTCUT 701 E
- Page 1 OPERATING INSTRUCTIONS FLOOR SAW CC701 E - EU LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone +49 (0) 7564 / 307 – 0 Fax +49 (0) 7564 / 307 – 500 lissmac@lissmac.com www.lissmac.com 1/67...
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- Page 3 Legal notice The operating manual is valid for: LISSMAC joint cutter CC701 E # 1202970 Headquarters: LISSMAC Maschinenbau GmbH Lanzstrasse 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 - 0 Fax: +49 (0) 7564 / 307 – 500 lissmac@lissmac.com...
- Page 4 Instructions for action in a predefined sequence The warning notes contained are not exhaustive. Lissmac cannot predict every possible hazard. The suitable safety rules and precautions are to be followed as with any other machine, in regards to the working method and operation.
- Page 5 Warning and safety instructions: Read the operating manual Cutting hazard at the rotating tool Wear hearing protection Wait for all parts to stop. Wear eye protection Do not relocate the machine with rotating tool Wear gloves Danger due to ejected parts Wear protective helmet Danger due to high electric voltage Wear work clothes and wash dusty...
- Page 6 A tool in the form of a saw blade is required for operating the joint cutter. These tools can be purchased from the manufacturer. Other relevant documents LISSMAC accepts no responsibility or liability for the completeness of further documentation. Changes and reservations We have taken every effort to ensure that this operating manual is correct and up to date.
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Page 7: Table Of Contents
1. Features & Benefits ......................9 Table of contents 2. General safety notes ...................... 10 2.1. Purpose; intended use .....................10 2.2. Organisational Measures ....................11 2.3. Choice of personnel and qualification; fundamental obligations ........12 2.4. Safety information relating to the phases of use ............12 2.5. - Page 8 11. HYDRAULIC DIAGRAM – EU ..................65 8/67...
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Page 9: Table Of Contents 1. Features & Benefits
1. FEATURES & BENEFITS The COMPACTCUT 701 E has an optimal weight distribution. The 400 V electric motor ensures excellent cutting performance. Due to the compact, handy design, every construction site angle can be reached The LISSMAC electric floor saws work quietly and are therefore particularly suitable for cutting work on and in buildings ... -
Page 10: General Safety Notes
Intended The LISSMAC joint cutter is a floor cutting machine and is designed exclusively for cutting joints in concrete or asphalt using water. Cutting requires a tool in the form of a diamond cutting disc. The floor saw may only be operated by one person. The operator must remain behind the handles as long as the machine is running. -
Page 11: Organisational Measures
2.2. Organisational Measures This Operating Manual must be kept within easy reach for everyone at the place of use. It is to be kept for later consultation or resale of the machine. Supplements to the operating manual include general statutory and other binding regulations for preventing accidents and protecting the environment and must be obeyed. -
Page 12: Choice Of Personnel And Qualification; Fundamental Obligations
2.3. Choice of personnel and qualification; fundamental obligations Operators must be aged 18 or above and they must be mentally and physically capable of operating the floor saw. All persons must be instructed in the operation and be expressly assigned by the employer with the operation of the floor saw. Establish the responsibilities of the personnel for operation, set-up, service and repair. - Page 13 2.4.2. Commissioning When fitting the saw blade, protect your hands from sharp edges. Make sure the substrate that is used for cutting meets the load-bearing capacity. All obstacles must be removed from the cutting area and good lighting must be provided. Visual check of the entire floor saw for any damage and defects.
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Page 14: Note Relating To Special Types Of Danger
Relocating the floor saw 2.4.4. The floor saw may only be relocated when the saw blade is stationary. Before leaving the operating position on the floor saw, the internal combustion engine must be switched off and the saw blade must be stationary. A rotating saw blade poses a high risk of injury. -
Page 15: Transport
2.5.2. Electrical Power Only use original fuses with the prescribed amperage. The floor saw must be switched off immediately in the event of faults. Electrical work may only be carried out by qualified personnel. Regularly inspect and test the electrical equipment of the machinery. Defects such as loose connections or damaged cables must be remedied immediately. -
Page 16: Packaging And Storage
2.7. Packaging And Storage In order to ensure sufficient protection during dispatch and transport, the machine and its components were packed carefully. The machine should be checked for damage upon receipt. The packing of the device consists of recyclable materials. Place them into the containers provided for recycling so that they can be recycled. -
Page 17: Device Description
3. DEVICE DESCRIPTION 3.1. Designation of the machine parts Pos. 1 Steering rod Pos. 6 Gear selection lever Pos. 2 Belt guard Pos. 7 Tool compartment Pos. 3 Flange cover Pos. 8 Handlebars Pos. 4 Clamping lever for push rods Pos. - Page 18 Pos. 11 Saw guard (various) Pos. 16 Bracket for water connection/pump Pos. 12 Electric motor Pos. 17 Electrical Connection Pos. 13 Crane eye Pos. 18 Cutting depth display Pos. 14 12V power sockets Pos. 19 Rocker Pos. 15 Lashing point Pos.
- Page 19 Pos. 1 Saw motor on/off switch Pos. 7 Feed rate speed controller Pos. 2 Ampere meter saw motor Pos. 8 Direction of travel preselector switch Pos. 3 Toggle switch for 12V socket outlet Pos. 9 Raising / lowering the saw blade Pos.
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Page 20: Technical Data
3.2. Technical data COMPACTCUT 701 E (EU) 22kW SG Max. cutting depth 510 mm Saw blade diameter 500 mm - 1200 mm Arbour 25.4 mm/ 35 mm Span max. 20 mm 1000 Saw blade speed 1/min (RPM) 1600 2000 Saw motor... -
Page 21: Sound Power Level
The sound power level LwA 99 dB(A) The emission sound pressure at the operator station LpA 95 dB(A) The guaranteed sound power level is: COMPACTCUT 701 E 96 dB(A) The values were established according to EN 13862:2021, Annex B Measurement uncertainty K: 2.5 dB for the A-weighted sound power level... -
Page 22: Electric Voltage
3.5. Electric voltage WARNING Danger of electric shock The machine works with high voltages and currents. The user may suffer fatal electric shocks from damaged cables or defective electrical components. Replace defective cables or components immediately. Do not use if the machine cannot be switched on or off using the switch. ... -
Page 23: Transport
4. TRANSPORT 4.1. Transport position WARNING Danger of crushing due to unsecured machine Injuries due to the unintentional change of the position of the machine or the falling of parts. Only transport the floor saw in transport position. Secure the machine at the suitable attachment points. ... -
Page 24: Relocating Using A Crane
4.2. Relocating using a crane WARNING Swinging loads Danger of injury due to falling parts. Do not stay under hoisted machines or parts. Only use undamaged hoisting devices with the sufficient load bearing capacity and length. The machine must only be moved in the transport position. ... -
Page 25: Securing The Machine For Transport
4.3. Securing the machine for transport WARNING Risk of crushing due to the machine slipping or tipping over People can be crushed by accidental position changes of the machine. Only ever transport the machine in transport position. Secure the machine at the suitable attachment points. ... -
Page 26: Commissioning
The hydraulic fluid used must be of HLP quality ( according to DIN 51524-3 / ISO 6743/4) in ISO viscosity class 68. (HV68) LISSMAC #580002 Gear oil The gearbox is factory-filled with: SAE 75W90 LISSMAC #1062548 Water The water pressure in the supply line must not exceed 5 bar. If necessary, use a pressure reducer. -
Page 27: Setting Up Power Connection
5.3. Setting up power connection Workfow Unwind the cable completely and lay it out securely Check plug on cable for damage Setting up power connection Check the function of the FI/RCD in the switch box 5.4. Establish water supply WARNING Ejected parts due to tool breakage If the saw blade for wet cutting is not supplied with sufficient cooling water, segments can break out due to overheating. -
Page 28: Adjusting The Handlebars
5.6. Adjusting the handlebars Set the handlebars to a suitable height for the operator before beginning work. 1. Release the clamping lever and insert the push rods. 2. Tighten the clamping lever in the desired position. The red area of the handlebars must always remain in the frame. - Page 29 NOTICE Saw blade installation When installing the saw blade, make sure that the flange surfaces are clean. The saw blade must be in direct contact with the flange. Use the direction arrow to adjust the direction of rotation of the saw blade to the direction of rotation of the saw blade shaft (synchronism).
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Page 30: Blade Mounts
5.8. Blade mounts Blade mounts Various mounting pins can be fitted to the floor saw on the same flange, which are customised to the blade size and mounting hole. A: Mounts 24.5mm 150mm thrust washer B: Mounts 35mm 150mm thrust washer ATTENTION A larger thrust washer and a flange adapter ring (E) are required for blade size 1200 mm. - Page 31 Driving pin The driver pin can be screwed in at 3 points either on the locating pin or on the thrust washer. Mounting spigot The matching mounting spigot is fitted to the saw shaft flange using three countersunk screws M8x16 - 8.8 on the saw shaft flange.
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Page 32: Conversion From Right/To Left Cut
5.9. Conversion from right/to left cut WARNING Danger of cuts and crushing injuries Rotating saw blade or flange can catch and sever clothes or body parts. Disconnect the plug Before working on the machine, all parts must be stationary. Secure the machine against restart ... -
Page 33: Operation
6. OPERATION 6.1. Safety • The floor saw may only be operated by one person. General Rules Ensure that other people vacate the work area, or set up a barrier. • The operator must not leave the machine while the engine is running. •... - Page 34 WARNING Risk of falling Injuries from falling due to insufficient load-bearing capacity of the surface or cutting errors. Ensure that the substrate on which the cut is made has sufficient bearing capacity When cutting, ensure that the floor saws and personnel are not on the side to be cut ...
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Page 35: Start-Up Preparations
6.2. Start-up preparations NOTICE Cutting without obstacles Damage to objects in the cutting area or to the saw blade. All obstacles must be removed from the cutting area Provide good lighting for the work area Pay attention to a straight cut to avoid tilting of the saw blade. Execute all steering and control commands slowly, in a controlled and even way. -
Page 36: Switching On And Off
6.3. Switching On and Off If the machine reacts unexpectedly or in an emergency, press the EMERGENCY STOP button immediately. Prerequisites CEE plug connected to active power supply Emergency stop unlocked Saw blade without ground contact Start-up Main switch to I/ON Switch off Lift the saw blade completely out of the kerf... -
Page 37: Travel Drive And Gear Change
Backward Gear shift aid An auxiliary function can be used to make it easier to change gear steps. The COMPACTCUT 701 E has an optimal weight distribution. The 400 V electric motor ensures excellent cutting performance. Feed control The feed speed is controlled with the rotary actuator. -
Page 38: Lowering/Lifting The Saw Blade And Setting The Cutting Depth
6.5. Lowering/lifting the saw blade and setting the cutting depth WARNING Danger from ejected parts The saw blade can be damaged if it is lowered too fast. Segments can break out and be flung away uncontrollably. Slowly lower the saw blade into the cutting surface. ... -
Page 39: Cutting With The Floor Saw
6.6. Cutting with the floor saw Cutting 1. Activate the machine with the main switch (pos. 10). 2. Gear lever to position B (cutting mode) 3. Activate travel drive with switch (pos. 8) 4. Unlock the feed lever (pos. 7) and position the floor saw. 5. -
Page 40: Repositioning The Floor Saw
6.7. Repositioning the floor saw WARNING Risk of injury due to rotating saw blade By touching the rotating saw blade clothes can be pulled in and limbs severed. Any movement of the machine outside the area where cutting work is to be performed must be done when the tool is not rotating. -
Page 41: Cutting With The Blade Guard Opened
6.8. Cutting with the blade guard opened WARNING Cutting injuries and ejected parts Serious injuries from contact with rotating saw blade or from ejected material when cutting without saw blade guard. Keep the cutting area of the machine clear ... -
Page 42: Saw Guards
6.9. Saw guards Saw guards Saw guards from 800 to 1200 mm can be fitted. Ø 800mm #1059865 Ø 1000mm #1059363 Ø 1200mm #1081832 Flush to wall: Ø 800mm #1065244 42/67... -
Page 43: Cut Flush To Wall (Accessories)
6.10. Cut flush to wall (accessories) Flush to wall A separately available blade guard and mounting spigot can be attached to the floor saw for sawing flush with the wall. The blade must have corresponding holes for this. Disconnect the power supply Remove the protective cover and dismantle the blade. -
Page 44: Switching Off The Floor Saw
6.12. Switching off the floor saw Workfow 1. Park the machine on a level surface capable of carrying the load. 2. Pull out the mains plug 6.13. Engine compartment Pos. 1 Electric motor drive unit Pos. 2 2-speed gearbox Pos. 3 Drive chain Pos. -
Page 45: Battery
6.14. Fuses NOTICE Always replace fuses with ones of the same type only. De-energise the machine beforehand. ATC flat plug fuse 18.7mm -XF1 Fuses Rated Function current: 30 A Feed green 10 A Soft start 10 A Socket 1 10 A Socket 2 10 A Socket 3... -
Page 46: Charger/Battery Maintenance
6.17. Hydraulic unit Oil level and oil Change the hydraulic oil once a year. Type: HLP - HV 68 (LISSMAC #580002) change The unit may only be filled up to the lower edge of the ventilation opening. The correct hydraulic oil level can only be checked when the machine is completely lowered. -
Page 47: Maintenance
7. MAINTENANCE 7.1. Maintenance WARNING Danger of injury due to rotating parts. Serious injuries on contact with rotating saw blade or belt drive. Maintenance and repairs must only ever be carried out when the machine is switched off. Maintenance and repairs may only be carried out by qualified personnel. The machine must be secured against being switched on by other persons ... -
Page 48: Where To Lubricate
7.2. Where To Lubricate The internal combustion engine must be turned off before starting any maintenance or repair work. Secure the machine against being accidentally switched on again. Maintenance and service work must only be carried out by qualified technical personnel. Secure the machine with a crane. -
Page 49: Check The Tension Of The Saw Shaft Drive Belt
7.3. Check the tension of the saw shaft drive belt WARNING Cuts and crush injuries Body parts and clothing can be retracted on contact with the belt drive. Danger of cutting and crushing injuries up to the severity of amputations. ... -
Page 50: Replacing The Drive Belt Of The Saw Shaft
7.4. Replacing the drive belt of the saw shaft Sequence: 1. Disconnect the power supply. 2. Remove the flange cover and belt cover. 3. Loosen the tensioning screws on the motorised evenly and slacken the belt. 4. Remove the belt and fit a new set. -
Page 51: Drive Chain Of The Drive Unit Check Tension
7.5. Drive chain of the drive unit Check tension WARNING Cuts and crush injuries Body parts and clothing can be retracted on contact with the belt drive. Danger of cutting and crushing injuries up to the severity of amputations. This work may only be carried out with the power supply disconnected ... -
Page 52: Drive Chain Wear Test
7.6. Drive chain wear test NOTICE Check drive chain wear regularly The drive chain is an essential component for securing the position of the machine. If the chain fails, the machine can no longer be braked. Lubricate the chain regularly ... -
Page 53: Troubleshooting
NOTICE Always replace the drive set together If the chain wheel and sprocket have run in, the entire drive set including the chain must be replaced. It does not make sense to replace individual elements. Old components wear out the new components much faster. 7.7. -
Page 54: Maintenance Schedule
7.8. Maintenance Schedule This section is to serve as evidence for the maintenance and service book already supplied. All maintenance and service work must be registered as evidence. Machine/type: Serial number/year of manufacture: Date Maintenance or service work carried out Date/signature 54/67... -
Page 55: Tools
8. TOOLS Peripheral speed m/s Diamond cutting disc diameter mm Marking for asphalt Marking for concrete All tools in the field of diamond tools are colour-coded. The tools differ, depending on the area and scope of application. For the best results, the parameters must be correct. With this diagram, the optimum cutting performance can be determined. -
Page 56: Warranty
9. WARRANTY The warranty for this machine is 12 months. Warranty is only provided for the wear parts listed below if the wear is not due to operation. Wear parts are parts which undergo operation-dependent wear during the intended use of the machine. - Page 57 Original EC Declaration of Conformity This EC Declaration of Conformity according to Annex II, A of Directive 2006/42/EC is valid for the following machine: LISSMAC joint cutter COMPACTCUT 701 E (CC701 E) This declaration only refers to the machine in the condition in which it was sold; parts retrofitted by the end user and / or retrospective intervention is not covered by this declaration.
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Page 58: Circuit Diagram - Eu
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