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Summary of Contents for Lissmac SG 125/250 B30
- Page 1 OPERATING INSTRUCTIONS STONE GRIPPER LISSMAC Maschinenbau GmbH Lanzstrasse 4 D-88410 Bad Wurzach Phone +49 (0) 7564 / 307 - 0 Telefax +49 (0) 7564 / 307 - 500 lissmac@lissmac.com www.lissmac.com 1/35...
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- Page 3 The operating instructions are valid for: LISSMAC stone gripper: SG 125/250 SG 250/500 RSG 125/250 VSG 510/840 ZSG 70/350 Company headquarters LISSMAC Maschinenbau GmbH Lanzstraße 4 D - 88410 Bad Wurzach Phone: +49 (0) 7564 / 307 – 0 Fax: +49 (0) 7564 / 307 –...
- Page 4 BASIC SAFETY NOTES Warning notes and symbols in these instructions Danger! Indicates that severe or even fatal injury may be the consequence of non-observance. Caution! Indicates that injury may be the consequence of non-observance. Note Indicates that damage to the device or other property will be the consequence of non-observance.
- Page 5 OPERATING INSTRUCTIONS Preface In these operating instructions, handling of the device and the intended usage options are explained. These operating instructions contain important information to be able to operate the device securely, professionally and economically efficiently. Observation of the information in the present operating instructions contributes to avoiding dangers, repair costs and downtimes as well as increasing the reliability and service life of the unit.
- Page 6 Notes: 6/35...
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Page 7: Table Of Contents
Service description ......................8 Table of contents 1.1. Principle of Intended Use ....................9 1.2. Organisational Measures ....................9 1.3. Selection and Qualification of Staff; General Obligations ..........10 1.4. Safety Notes on the Operating Phases ................10 1.4.1. Transport, Assembly and Installation ..............10 1.4.2. -
Page 8: Table Of Contents Service Description
SERVICE DESCRIPTION With their compact build and simple operation, the LISSMAC gripper tools offer best support for moving the bricks to every user. Can be used for LISSMAC miniature cranes and masonry work platforms One-hand control unit with serial cable for attachment to the Vario stone gripper ... -
Page 9: Principle Of Intended Use
Specifically remove interferences that may impair safety (have them removed)! The LISSMAC stone grippers belong to the device class of the hand-held gripping tools and serve solely to move bricks in connection with a suitable and tested load holder. For hand-guided movement, the control is firmly installed to the stone gripper and must only be operated by one operator. -
Page 10: Selection And Qualification Of Staff; General Obligations
Only use tested and genuine spare parts of the manufacturer. Comply with periods prescribed or indicated in the operating instructions for inspections! An inspection by an expert (TÜV or manufacturer) is prescribed every year. Annual inspections must be performed on the stone gripper. They must be recorded in writing in these operating instructions. -
Page 11: Operation
The device must not be taken into operation in case of damage. In this case, inform LISSMAC Maschinenbau GmbH. If the device is not taken into operation at once after unpacking, it must be protected from moisture and dirt. -
Page 12: Environmental Protection
1.7. Environmental Protection Packaging material, cleaning agents, used or residual operating media as well as unpacked wear parts such as drive lets or motor oils must be supplied to recycling according to the environmental protection provisions applicable at the site of use. 1.8. -
Page 13: Machine Description
MACHINE DESCRIPTION 2.1. Stone Gripper SG Pos. 1 Handle Pos. 3 Spring lock Pos. 2 Crane eyelets Pos. 4 Gripping jaws with carbide tips 2.2. Gripper Insertion RSG Pos. 1 Holder of the control Pos. 4 Clamping lever Pos. 2 Crane eyelets Pos. -
Page 14: Vario Stone Gripper Vsg
2.3. Vario Stone Gripper VSG Pos. 1 Handle Pos. 3 Plug positions for gripping jaws Pos. 2 Crane eyelets Pos. 4 Function for grid adjustment 2.4. Technical Data 125/250 70/350 115/365-A 125/250 B30 250/500 B30 Gripping area: 115 - 510 mm 115 - 840 mm 125 - 250 mm 70 –... -
Page 15: Commissioning
COMMISSIONING 3.1. Carbide Tips Note Before every daily use, the carbide tips at the stone gripper must be inspected for wear with the measuring template (Pos. 1). Worn or defective carbide tips with a height of less than 1.5 mm need to be replaced at once! 3.2. -
Page 16: Grid Stone Gripper Rsg
3.2.2. Grid Stone Gripper RSG Pull the spring plug (Pos. 1) and turn the gripping jaws (Pos. 2) by 180° 3.2.3. Vario Stone Gripper VSG Push both handles (Pos. 1 and 2) down and move them into position. 16/35... -
Page 17: Brick Stone Gripper Zsg
3.3. Attach the Control to the Stone Gripper For hand-controlled movement, the control is firmly installed to the stone gripper. The adapter can be used to connect the control of the LISSMAC miniature crane to the stone gripper. Note The control cable must not coil around the chain in operation. -
Page 18: Transport
TRANSPORT Note The stone gripper must be disassembled during transport before load handling. OPERATION Danger! No persons must be present under suspended loads. Do not let any load hang from the stone gripper unsupervised! The stone gripper must be able to move freely within the action radius. No objects or persons must be present in this area! Note The intended use of the stone gripper must be observed! -
Page 19: Maintenance
MAINTENANCE 6.1. Maintenance Work Before each use daily weekly Thoroughly clean the stone gripper. Visual inspection for recognisable damage and defects Check screws and nuts, tighten if required. Check carbide tips. Lubricate lubrication points. 6.2. Torques of Screw Connections Strength class 10.9 12.9... -
Page 20: Maintenance Plan
6.3. Maintenance Plan Note This section is to serve as proof for maintenance work already performed and as a service manual. All maintenance and service work must be entered as proof. Machine/type Serial numbers/year of build Date Maintenance or service work performed Date/signature 20/35... -
Page 21: Special Jaws Vario Stone Gripper Vsg 510
SPECIAL JAWS VARIO STONE GRIPPER VSG 510 21/35... -
Page 22: Warranty
WARRANTY The warranty for this device is 12 months. For the following wear parts, a warranty is only assumed for wear not due to operation. Wear parts are parts that are subject to operational wear during intended use of the device. The wear time cannot be defined consistently. -
Page 23: Spare Parts List
201762 PRESSURE SPRING VD-191 1.25 x 10 x 20 x 3.5 x 1.4310 622232 622259 GRIP HOLDER 621161 GRIP CONTROL 211416 HANDLE RUBBER LISSMAC 691065 SLIDER LEFT 622258 GRIP HOLDER LEFT 622522 SCREW-ON PLATE 691106 ANGLE GRIP 201575 SOCKET KV... - Page 24 Designation Specification 45 + 691063 ADJUSTMENT PART 622240 SLIDING BOLT 300632 HEXAGON NUT 201764 PULLING ROPE RZ-115 NI 1.4x10x35.3x1.4310 300743 HEXAGON NUT DIN 982 16.0 VZ 300179 WASHER DIN 125 17 622235 SPACER TUBE 300355 HEXAGON SCREW DIN 931 16 x 70 zinc-plated 622203 OPEN-ENDED SPANNER 622319...
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- Page 26 DIN 935 12.0 ZINC 301066 SPLINT DIN 94 3,2 x 22 ZINC 202736 GRIP FOLD WITH THREAD M 10 x 20 ZINC-PLATED 211416 GRIP-HAND LISSMAC 623316 CONTROL GAUGE GRIPPER TIP 623294 ADAPTER-ERGO-V4 VERZ. 300367 ZYLINDERSCHRAUBEN M. INBUS DIN 912 8x20 VERZ.
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- Page 28 Designation SG 115/365-A Specification 690635 SIDE PART 690636 ADJUSTMENT PART 211416 GRIP-HAND LISSMAC 300356 HEXAGON SCREW DIN 933 8 x 35 201514 BOLT 201488 FOLDING SPLINT Ø 4.5 x 32 x 34 MM 621153 SPACER DISC 201493 SPRING BOLT SG 1014VZ...
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- Page 30 Designation Specification 690637 SIDE PART 690640 ADJUSTMENT PART SHORT 690639 ADJUSTMENT PART LONG 211416 HANDLE-HAND RUBBER LISSMAC 621153 SPACER DISC 300356 HEXAGON SCREW DIN 933 8 x 35 201514 BOLT 201488 FOLDING SPLINT 300555 HEXAGON NUT DIN 439 20 x 1...
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- Page 32 SPRINGLOCK VERZ. M 20 X1,5 300555 HEXAGON NUT DIN 439 20 x 1,5 VERZ. ADAPTER HANDGRIP 211416 HANDLE-HAND RUBBER LISSMAC 201488 FOLDING SPLIT PIN Ø 4,5 x 32 x 34 MM SAFETY BOLT GRAB ELEMENT 623316 CONTROL GAUGE GRIPPER TIP...
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- Page 34 Translation of the original declaration of conformity The LISSMAC stone gripper must only be used together with suitable and tested load handling equipment. Commissioning is forbidden until it has been found that the stone gripper meets the requirements to intended use. Any other use is non-intended. Assembly instruction The stone gripper must be connected to a suitable and tested load handling unit.
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