Summary of Contents for Gill Instruments WindMaster
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User Manual 3 Axis Ultrasonic Anemometers 1590-PK-020/W (WindMaster) with Firmware 2329-701 and higher 1561-PK-020/W (WindMaster Pro) with Firmware 2329-701 and higher 1590-PK-130/W (WindMaster RA) with Firmware 2329-701 and higher Document Number: 1561-PS-0001 Issue 17 WindMaster Pro WindMaster WindMaster RA Gill Instruments Limited...
Cable Length ..........................15 4.5. Grounding (Earthing) ........................15 4.6. Connections ..........................15 4.6.2. Connection Details and WindMaster and WindMaster Pro Pipe Mount Box Connection Details (Spared Item 1590-PK-048)......................... 17 4.7. Connection to PC using RS232 ..................... 20 4.8.
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Appendix C - WindMaster Default Setup ..................54 Appendix D - Configuring ........................55 Appendix E - Viewing and logging WindMaster Data using Gill WindView Software ....70 Appendix F - Status (error) Codes ....................... 74 Appendix G - Maintenance & Fault-Finding ..................75 Appendix H - Tests ..........................
This manual describes the operation of the WindMaster (1590-PK-020/W + options), WindMaster RA (1590-PK-130/W + options) and WindMaster Pro (1561-PK-020/W + options). The term 'WindMaster' is used in this manual as a general term for both the WindMaster and the WindMaster Pro; they are robust three axis anemometers, with no moving parts.
General Notes Before WindMaster is used for the first time it is essential to read and understand this manual. Please keep the manual safe for future reference. Care should be taken with WindMaster at all times. The product should be transported to site in the box, and only removed when ready to install.
2. Principle of Operation The WindMaster measures the times taken for an ultrasonic pulse of sound to travel from an upper transducer to the opposite lower transducer and compares it with the time for a pulse to travel from lower to upper transducer.
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The table shows the firing sequence of the transducers. Measurement Sequence The sample rate is automatically selected to either 20Hz or 32Hz, depending on the output rate configured See Appendix D (configuring WindMaster using a Terminal Program e.g. Tera Term). Measurement Period Max 50mS (at 20Hz) or 31.25mS (at 32Hz)
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Signal processing Instantaneous Sampling The WindMaster can be configured to output the sampled data direct at the selected output rate without any averaging -"Instantaneous sampling". Alternatively, data can be sampled at 20Hz or 32Hz and averaged (see Appendix D, page 68: Fx y and Px).
, and is strongly recommended as it provides an easy, user- friendly interface to configure the WindMaster range units. software available free at www.gillinstruments.com , and it provides an interface to view and log WindMaster INDVIEW Range data. 3.3. Ordering Options These options must be specified when ordering the WindMaster Range Units.
3.5. Packing Whilst the WindMaster Range unit is being moved to its installation site, the unit should be kept in its packaging. All the packaging should be retained for use if the unit has to be returned at any time.
(See Sections 4 and 5). Connection The WindMaster/RA/Pro unit is fitted with a 31-way Clipper industrial plastic socket and supplied with a Gill modified 31-way mating plug (shell size 3). The cable should be securely fixed with cable clamps or equivalent, so that the cable is not under stress at the plug.
4.2. Bench System Test Prior to physically mounting the WindMaster Range Unit in its final location, we strongly recommend that a bench system test be carried out to confirm the system is configured correctly, is fully functional and electrically compatible with the selected host system and cabling (preferably utilising the final cable length).
4.6.2. Connection Details and WindMaster and WindMaster Pro Pipe Mount Box Connection Details (Spared Item 1590-PK-048). See also the next page. Part Pipe Mount Adaptor 1590-PK-048 Spared Item Connector Terminal Connection Name PRT Excite + (wired connection) PRT Excite – (wired connection) PRT Sense + (wired connection) PRT Sense –...
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WindMaster 1590-PK-048 Pipe Mount Box Connection Schematic J4, Comms Link Positions. Solid line is default (COM to CM). Move to COM and V+ for RS232 only if not using an external wire link to set RS232 operation. Move to COM and 0V for RS422/RS485 only if not using an external wire link to set RS422/RS485 operation...
See 4.4 Using RS232, the cable length for reliable operation is limited to 6.5m (20ft) @ 9600 Baud. For longer cable runs, we recommend using the WindMaster configured with RS422 output, and a RS422/232 converter at the PC. See Appendix D Configuring.
J4 link from COM/CM to between COM and 0v. 3. Configure WindMaster for RS 422 by linking Comms Mode line (Pin 4) to 0V (Pin 12). 4. On non-pipe mount box units if Pin 4 is left open circuit the unit will default to RS422 operation in Auto mode.
4.9. Connection to a PC using RS485 These notes apply to using WindMasters and WindMaster Pro’s only on a 2 wire RS485 network. Set up the WindMaster operating configuration before wiring for RS485 mode. WindMasters must be configured for RS485 by linking Comms Mode line (Pin 4) to 0V (Pin 12).
Select a position so that the unit is clear of any structure, which may obstruct the airflow or induce turbulence. Do NOT mount the WindMaster in close proximity of high-powered radar or radio transmitters. A site survey may be required if there is any doubt about the strength of external electrical noise.
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Grounding (Earthing) For protection against lightning the WindMaster MUST be earthed via its mountings. The unit MUST be connected to an appropriate grounding point with a minimum of 6mm² copper wire.
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Gill Instruments Pipe mount adaptor (1561-PK-026). The pipe mount adaptor made of mild steel with a zinc passivate, enables the WindMaster to be fitted directly to a standard 1.5 inch BSP pipe (Pipe size OD 1.9" (48.3mm) , ID 1.5" (38.1mm) , wall thickness 0.2" (5.08mm). The pipe mount adaptor can be ordered from Gill.
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Gill Pipe Mount Adaptor Part 1590-PK-048 can be used with WindMaster and WindMaster Pro units. A kit parts are supplied that can be assembled to the base of the WindMaster/Pro and to complete mounting the assembled unit to a pipe.
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The unit MUST be connected to an appropriate grounding point with a minimum of 6mm² copper wire. An M6 ring terminal is fitted to the WindMaster as illustrated above to which the 6mm² copper wire can be crimped attached for connection to a ground point.
5. Message Formats On applying power to the WindMaster, it will automatically operate in the Measurement Mode and provide wind measurements in one of the following formats: Mode 1 – ASCII, UVW, Continuous Mode 2 – ASCII, Polar, Continuous (default format) ...
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<STX> Start of string character (ASCII value 2). WindMaster Identification node address The default setting is ‘Q’. Horizontal wind speed . See Fig 2. Shows the wind speed in the U / V Plane Vertical wind speed . See Fig 2.
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Output rate (not displayed) The WindMaster delivers wind information at rates from 1 (default setting) to 32 outputs / second. [The sample rate (20 or 32 Hz) is chosen automatically to be an appropriate multiple of the output rate.] Data can be instantaneous or averaged (see section Appendix D).
Parameters are as described in Para 5.1 except that: - Horizontal wind direction Indicated in degrees, from 0 to 359°, with respect to the WindMaster North marker. In fixed field mode and when the wind speed is below 0.05 metres/sec, the direction will not be calculated, but the last calculated direction above 0.05 m/s will be output (the threshold of 0.05 m/s is the default setting;...
WindMaster Unit Identifier – that is, the relevant letter A – Z. The default setting is ‘Q’. It is recommended that letters A to F, K, M, N, and P are not used since they can appear in a WindMaster data string and might result in erroneous poll responses.
For pin connections The WindMaster can be configured for 4 single analogue inputs (31-way connector Pins 27, 28, 29 and 24 or on Pipe mount box A IN 1, A IN 2, A IN 3, and A IN 4) or 2 differential analogue inputs. 31-way connector Input 1 (Pins 27 and 28) and Input 2 (Pins 29 and 24) or Pipe Mount box Input 1 (A IN 1 and A IN 2) and Input 2 (A IN 3 and A IN 4).
Appendix A - Technical Specification WindMaster/WindMaster Pro Accuracy specification applies for wind speed up to range maximum, and for wind incidence up to ± 30 ° from the horizontal on units with firmware 2329-700 and higher. Custom calibration (to be specified when ordering, or unit can be returned for calibration)
Appendix B - Cable Assembly Preparation Open the pack of connector parts (1561-PK-050) provided with the WindMaster range unit. Note that the connector supplies the correct strain relief for cables with an outside diameter of 6-12mm. Trim back the screened cable outer and screen sleeves 50mm.
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The retainer can only be pushed back into place if the contacts are fully engaged. Fit the connector to the WindMaster base so that you can now finish assembling the connector. Screw the back-shell onto the connector until it is fully in place. Please note that the final rotations can be slightly stiff.
Appendix C - WindMaster Default Setup Mode 2 – ASCII, Polar, Continuous ASCII, Polar+W, Continuous, <STX>Q,333,001.09,-001.70,M,00,<ETX>64 Node Direction Wind W axis Units Status Check address Magnitude velocity Degrees polarity Format for software configuring is:- <STX><ID>,DDD,MMM.MM,±WWW.WW,U,SS,<ETX>CC<CR><LF> Where: <STX> Start of string character (ASCII value 2) <ID>...
Download the WIND software from the Gill website www.gillinstruments.com. With the WindMaster connected to the PC using one of the methods detailed in section 4, the opening menu will show the WindMaster in Measurement mode. A short Start message will be displayed, followed by continuous wind information displayed - the default setting being Polar, with the unit of measure Metres per second (m/s).
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If after Synch Comms there is still a problem with start-up, switch power to anemometer off and then on again and repeat procedure. The WindMaster is set to factory default 1 Hz output and in Polar mode. A typical message format after Synchronising Comms is shown below: gillinstruments.com...
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When selected a similar message to that below will be displayed. To change the WindMaster configuration click Tools and Wizard in the tool bar Typical screens are shown below. It is possible to adjust all the settings as required taking into account the options selected at time of order (e.g., Analogue inputs and PRT).
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When the changes are complete the Wizard will display a confirmation of the changes with all changes shown in red, this can be saved for future reference if required. Click next and the WindMaster will be re-configured and will return to measurement mode.
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Stop bits 1 Flow Control (Handshaking) None Assuming the WindMaster has been correctly connected to the PC and a Power Supply, the opening menu will show the WindMaster in Measurement mode and scroll continuous wind information data. Entering Configuration mode...
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ENTER . If successful, the new setting will be sent back as a message by the WindMaster. For example, to change the message format to UVW, Continuous, enter M 1 ENTER The WindMaster will reply M1. When the unit is returned to the Measurement mode, it will be in UVW, Continuous format.
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E.g. If set to B3 (9600 baud), to change to B5 (38400 baud), enter B 5 ENTER , change host terminal to 38400 baud, and confirm by entering B ENTER. A random echo may be generated after the B confirmation request is sent by the WindMaster. Certain combinations of output rate, baud rate and message type may be unsupported.
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Calibration Off Calibration On Retries Enabled. WindMaster Default setting is ON. Enabled – If this mode is selected, if a problem sample is detected, the unit will attempt another ultrasonic firing within the set time parameters. Disabled – The unit will not attempt to re-check problem samples.
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Default is OFF. Enabled – The WindMaster can be configured to output the sampled data direct at the selected output rate without any averaging -"Instantaneous Sampling". If for example the sensor is set for 1Hz output rate, then the unit will undertake one set of transducer firings and output the result after the 1 second period.
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Q,251.7,000.860,-000.401,M,+346.43,+024.80,00,+2.4181,+2.4187,+2.4169,+2.4175,-50.00C,7F Q,999.9,999.999,+999.999,M,+999.99,+999.99,07,+2.4181,+2.4187,+2.4169,+2.4181,-50.00C,77 Px – Set output rate The P9 setting is an option on the WindMaster unit, which must be specified at the time of ordering. 18 Rate is 1 Hz (20Hz Sampling) 19 Rate is 2 Hz (20Hz Sampling)
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Ux – Set units Knots Vx – Enable/Disable PRT PRT not available as an option for the WindMaster. Xx – Axis Alignment Align U Axis to unit North Spar (See Fig 2). Align U to the top axis transducer 1...
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Select appropriate connection COM Port number and instrument Baud rate. Select output format UV or Polar to match the WindMaster setting. WindMaster 3 axis data will scroll on screen at the instruments output rate (2Hz shown). gillinstruments.com 1561-PS-0001 Issue 17...
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Click on the WindSock tab to see a graphical display of wind. To Start Logging Data Note: If logging fast data of 20Hz or more ensure that the WindMaster is set for at least 38400 Baud. From the top menu click on Settings/Logging.
Corrupted output Try a slower baud rate. Check cable lengths and type of cable. Check WindMaster and host system are both set to the same protocol RS232, RS422, or RS485. One way communication Check wiring is in accordance with the manual.
Appendix H – Tests Bench Test • Couple the WindMaster to the host system and power supply, using a known working test cable. • Check that the unit is correctly configured Appendix D • Check for normal output data, and that the Status Code is OK – 00.
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Tera Term Setting up a WindMaster with or equivalent Terminal Program. Connect WindMaster (set/wired for RS232 or RS422/232/USB convertor in line) to the PC. Then open Tera Term as follows: - Select Serial and required port number. Click on OK.
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Left click SETUP and use the drop-down menu to select ‘SERIAL PORT’. On the following screen. Set Bits per second drop down menu to the appropriate WindMaster baud rate setting e.g. 19200 bauds is the default WindMaster setting. Set Data Bits to 8.
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The WindMaster should be outputting data as per the following screen. If strange characters or garbled data is observed in the data string, try opening Tera Term and selecting a different Baud rate (or connect the WindMaster in Wind to determine the Baud rate). To Communicate with the WindMaster: Type * (or hold down asterisk).
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Certified Calibration The unit can be Wind tunnel calibrated in accordance with ISO 16622 with traceability to national standards. This should be specified when ordering, or the unit can be returned to Gill Instruments for retrospective calibration. Accuracy at 12 m/s Wind speed 1% RMS Direction 0.5...
Appendix I - Guarantee For terms of guarantee contact your supplier or refer to the Gill Instruments Terms & Conditions here: https://gill.group/wp-content/uploads/Gill-Group-Company-Terms-Conditions-of-Sale-9170-0003-Issue-02-March- 20.._.pdf Warranty is void if the green security seal covering base nuts is damaged or broken, or the transducer caps have been damaged.
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