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Camozzi D Series Use And Maintenance Manual

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USE AND MAINTENANCE MANUAL
SERIES D
SERIES CX4
IO-LINK V 1.1

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  • Page 1 USE AND MAINTENANCE MANUAL SERIES D SERIES CX4 IO-LINK V 1.1...

  • Page 2: Table Of Contents

    7.8 Exchange data ......... 23 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 3 10.5 Mapping request ........64 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 4 CONTENTS 11 Contacts 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 5: General Recommendations

    For all situations not contemplated in this manual and in situations in which there is the risk of potential damage to property, or injury to persons or animals, contact Camozzi for advice. Do not make unauthorised modifications to the product. In this case, any damage or injury to property, persons or animals will be the responsibility of the user.

  • Page 6: Product Storage And Transport

    Always wear the correct personal protective equipment as envisaged by local authorities and in compliance with current legislation. In the event of maintenance, or replacement of worn parts, exclusively use the original Camozzi kits and ensure that operations are performed by specialised and authorised personnel. Other- wise product approval will be rendered invalid.

  • Page 7: Ecological Information

    At the end of the product’s life cycle, it is recommended to separate the materials for recycling. Follow the waste disposal regulations in force in your country. The product and relative parts all comply with the ROHS and REACH standards. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 8: General Characteristics And Conditions Of Use

    Supply voltage Power 24 V DC +/-10% Valve maximum absorption 2.5 A Maximum no. valve positions 32 (64 coils) Coil power 1W (reduction to 0.5W after 100ms) Maximum cable length 20 m Protocol IO-Link 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 9 2.5 ÷ 7 bar 4,5 ÷ 7 bar Drive pressure (with working pressure higher than 6 bar for the 2x3/2 version) Flow rate 250 Nl/min 950 Nl/min 2000 Nl/min 250 ÷ 950 Nl/min Assembly position Degree of protection IP65 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 10: General Description Of The System

    In addition, the system can configure the island and each connected module. The smart interfaces with the system are: Camozzi UVIX (Universal Visual Interface), a software that can be installed on a PC/server/gateway used by USB or included in a company network and accessible from other PCs (cap. 9).

  • Page 11: Recipients

    Recipients The manual is intended exclusively for qualified experts in control and automation technologies who have experience in the installation, commissioning, programming and diagnostics of programmable logic controllers (PLCs) and fieldbus systems. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 12: Installation

    The power supply of the control electronics and outputs/coil valves. 5.2 Connecting and warning components Diagnostic LEDs SYS island status LED COM IO-Link LED Power Supply and IO-Link (M12A 5 pole male connector) Micro USB Connector 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 13: Power Supply Connector And Io-Link Network

    5.2.1 Power Supply Connector and IO-Link network The power supply connector is a 5-pole M12A male. NOTE. To connect the system to the mains it is recommended to use the connectors from the Camozzi catalogue: CS-LF04HB, straight connector to cable.

  • Page 14: Power Supply

    If 20 coils are already active, 38 coils can be activated simultaneously. NOTE. The maximum number of simultaneously active coils is 80. Each subsequent activation with re- spect to the previous group of coils must happen after 150 ms. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 15: Connectable Accessories

    Chapter 5 Installation 5.4 Connectable accessories Series D pneumatic coil valves can be connected to the CX4 module. (par. 6.1). 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 16: Assembly

    3. Push the cover of the CX4 module carefully and without tilting as far as possible into the manifold base. 4. Tighten the 5 screws (Torque max 0.6 Nm). NOTE. After an island modification, the mapping procedure is required (par. 7.3). 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 17: Series D Subbases Assembly

    5. Mount the cover at the end of the island and tighten the 3 screws (Torque max 0.9 Nm) NOTE. The mapping procedure must be carried out in all those cases in which the valve subbases are added, removed, or moved (par. 7.3). * Example for Series D1 Valve Island. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 18: Dismantling And Fitting Serie D Coil Valves

    3. Add the new valves carefully and without tilting to the subbase to avoid damages. 4. Tighten the 2 screws (Torque max 0.25 Nm (D1/D5), 0.5 Nm (D2), 2.0 Nm (D4)). 5. Reset the subbase information from UVIX interface or controller/PLC. * Example for Series D1 Valve Island. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 19: Accessories

    The CX4 can be used to create a Series D Serial valve island by connecting the subbases on the pneumatic side to allow the new Camozzi Series D coil valves to be connected. Series D valves are available in three sizes depending on the pitch: Series D1 coil valves, 10.5 mm pitch...

  • Page 20: Technical Data

    PLC and via the UVIX browser interface in the form of a percentage and gauge indicator (par. 9.3.4). Via UVIX, you can also receive a replace solenoid valve warning when its performance has deteriorated (par. 9.3.5). Below is all the information that can be obtained through COILVISION technology. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 21: Features

    Module status and Description of the status and solutions of the LED status alarms alarms The valve is not controlled. YELLOW OFF Normal operation without alarms The valve has been operated correctly. YELLOW ON 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 22 If the problem persists, contact @100 ms every 1 support, and replace the subbase. NOTE. The interrupted coil and overcurrent alarms can block operation (configurable feature) and can only be reset by restarting the entire system. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 23: Commissioning

    LEDs of each recognized module are switched off. If the mapping is not completed correctly, a diagnostic alarm will be triggered (par. 8.1.2) and the CX4 module will not proceed with any other operations. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 24: Mapping

    Once the software has been run, it is possible to import the IODD and configure the island more easily. For more information on the software please refer to the manufacturer of the IO-Link master used. The IODD file can be found on the Camozzi website at: http://catalogue.camozzi.com/Downloads 7.6 Addressing...

  • Page 25: Mappatura Degli Elettropiloti

    If you manage a variable with a size of 8 bytes (LWORD), where with B0 you drive the first four valves and with B7 the last four. LWORD At the moment you will map the memorized variable based on how the PLC manages the data, two situations can occur. Endian Little Endian 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 26: Address Assignment

    Bit 0: First valve, coil 14. Bit 1: First valve, coil 12. Bit 2: First valve, coil 14. Bit 3: First valve, coil 12. … This configuration is valid for both input data and output data. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 27: Exchange Data

    0. Each parameter has its own access rule: Read-Only (RO) Read-Write (RW) Write-Only (WO): generally used to implement commands. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 28: Parameterisation

    Max 64 number Hardware Max 64 Hardware version Version Firmware Max 64 Firmware version Version Application Da 16 a Parameter for user Specific Tag application Temperature °C Module temperature Additional power Supply voltage supply 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 29 1 blocks tion Lock parameterisation by UVIX, 0 to allow it. Allows to invert the cyclic data. Setting it to Process data 1 they are inverted swap compared to the default configuration 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 30: Series D Valve Sub-Bases

    Reset the valve 28 parameters to defaults Reset the valve 29 parameters to defaults Reset the valve 30 parameters to defaults Reset the valve 31 parameters to defaults Reset the valve 32 parameters to defaults 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 31 Reset the valve 26 information Reset the valve 27 information Reset the valve 28 information Reset the valve 29 information Reset the valve 30 information Reset the valve 31 information Reset the valve 32 information 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 32 Single valve information: each valve has a group of parameters read only and with the same index with all the information for that valve. The indexes according to the valve to which it refers are the following. Valve position Index (DEC) Version 12/24/32 24/32 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 33 Temperature of coil 12 Number of errors on internal Communication retries communication between valve position and CX4 IO-Link module Errors coil 14 Number of errors of coil 14 Errors coil 12 Number of errors of coil 12 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 34 Each valve has a set of read and write parameters that allow the parameterisation of the valve to which they refer. The indexes according to the valve to which it refers are as follows. Valve position Index (DEC) Version 12/24/32 24/32 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 35 Blocker the error will Alarm mode 1 = Bloccante remain present until the island is restarted, if set to Temporary the error will disappear when the coil receives an OFF command. 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 36 Over heating coil 14 Coil 14 has overheated Over heating coil 12 Coil 12 has overheated Over current coil 14 Coil 14 has excessive current consumption Over current coil 12 Coil 12 has excessive current consumption 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 37 3 in the event of an error. Mode (bit 6 e 7): indicates the mode, i.e. if it appears or disappears, in this case only the events present appear in the list and will therefore always have the value 3. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 38: Data Storage

    The IO-Link master manages changes from UVIX through the parameter Device Access Locks.Local Parameterization Lock. NOTE. As can be seen, priority remains with the IO-Link master, which has the power to decide whether or not to allow UVIX to parameterise the CX4. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 39: Diagnostic

    ON state and an OFF state of the same time. YY is the time of the repeated flashing sequence. Example 1: 1 flash @100 ms every 2 s Example 2: 2 flashes @100 ms every 2 s 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 40 Bit 5 DevCom: set if the device has been detected and is in preoperate or operate status. Bit 6 DevErr: set if the device is in error or warning. Bit 7 PQ (Port Qualifier): set if the cyclic data are valid. The UVIX user interface (ch. 9) 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 41: Cx4 Module

    The behaviour of the COM LED is defined by the protocol as follows. Operation Description No IO-Link communication/device not in Operate state LED OFF IO-Link communication present/device in Operate 1 Flash GREEN @900 ms state every 1s 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 42: Cx4 System Diagnostics

    Overheating CX4 module 6147 RED ON CX4 module Undervoltage Undervoltage CX4 module 6148 RED ON CX4 module Mapping Alarm of mapping valves error 2 flashes RED 6145 valves error @100 ms every 1 s 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 43: Replace Solenoid Valve

    Solution: replace the deteriorated solenoid valve. NOTE. To find out which solenoid valves on the island are in these conditions, you need to connect to the Camozzi user interface (UVIX) and check the health status of the individual solenoid valves (par. 9.3.4). 8.1.4 Over-temperature alarm...

  • Page 44: Series D Valve Subbases

    Interrupted coil 14 (Position 14) Interrupted coil 6154 Interrupted coil 12 (Position 12) Fault coil 6155 Fault coil 14 (Position 14) Fault coil 6156 Fault coil 12 (Position 12) Communication alarm 6150 Communication alarm 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 45: Uvix

    Uvix 9.1 Introduction Camozzi’s proprietary environment, called UVIX, allows the user to monitor and configure all new gen- eration Camozzi devices (Camozzi Smart Devices) that support connection to it. Devices can be connected to UVIX in two ways: wireless or USB. This system has been implemented with a web-based architecture so that information can be accessed straightforwardly using a browser.

  • Page 46: General Information

    By selecting the Series D valve island or Series D coil valve subbases, general status information and details can be displayed. These are divided into variables, alarms and controls. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 47: Status Information

    Configuration → configuration of the parameters of the CX4 module and the accessory mod- ules. Fatal error → fatal error that renders the CX4 module inoperative. WiFi connection status: Online, Offline. Fieldbus used by the module: IO-Link. Fieldbus communication status: Online, Offline. Configuration of fieldbus-related parameters. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 48: Variables

    (position 1) and is sent via serial communication. If there are no valves connected, this voltage is not displayed. Logic voltage that powers the module circuit board. Without this supply voltage, the entire system is without power and, therefore, turned off. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 49: Alarms

    CX4 module overheating. Supply voltage of the CX4 module lower than the voltage given in the specifications. Configuration error No valve mapping: indicates that there are no solenoid valve subbases connected to the CX4 module. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 50: Commands

    CX4 module from when communication with UVIX was started can be viewed under Last Commands NOTE. If there are solenoid valve subbases connected to the CX4 module, the valve information can be reset at any time, without activating manual mode. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 51: Series D Coil Valves And Subbase

    Date and time of the last transmission of the variables between the subbase and UVIX. General status of the solenoid valve: Not available, Alarm. Operating status of the subbase: Init → initialization (mapping and configuration of parameters). Work → normal operation. Error → subbase error. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 52: Configuration

    The buttons in the bottom bar of the tab allow you to send the configuration parameters to the module, save them on the PC, save them on the device or reset them to default values. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 53: Details

    Temperature of the pilots in position 14 and position 12. Errors of the pilots in position 14 and position 12. Communication errors between the CX4 module and the selected subbase. Gauge indicators that show graphically the percentage health status of the two pilots. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 54: Alarms

    Overcurrent of the pilots in position 14 and position 12. Alarm - solenoid valves closed in position 14 and position 12. Energization malfunction of the solenoid pilots in position 14 and position 12. Alarm - configuration of subbase parameters. Replace valve warning. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 55: Commands

    You can also control the individual pilots (position 12 and 14) of the solenoid valves . For this oper- ation, the island must be in manual mode. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 56: Uvix Usb Gateway

    The CX4 module can be connected to a PC via a USB cable. This connection - subject to prior installation of UVIX on the PC - allows you to communicate with the module through the Camozzi USB Gateway. For more information on using this tool, see the UVIX Manual.

  • Page 57: Wifi Network Configurator

    CX4 module. 9.4.4 Firmware update  Before carrying out this operation, you must contact Camozzi support. The USB Gateway allows you to update the firmware of the CX4 module through the window found under Tools →...
  • Page 58 CX4M: indicates that the device is the CX4 master of the valve island. xx: indicates the fieldbus type, so IO-Link → LK. _0136_: indicates the firmware version (in example the version is 01.36). app.hex: filename termination. You must then put the device in Boot mode 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 59 Chapter 9 Uvix Once in Boot mode, the module is ready to load the new firmware into memory using the button Wait for the new firmware to be loaded 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 60 Chapter 9 Uvix When the new firmware programming is completed, a confirmation window will be displayed 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 61: Communication With External Applications

    SlvType: slave family.. SlvType Device Cx04 Master of the valve island Series D coil valves and subbase SlvName: slave name. If the variable is from the valve island master, the value will be Cx04. 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 62 Pilot activation errors (14/12) Errors coil 12 Failure to respond in Communication retries communication on 485 protocol VarVal: Value of the variable represented with the format or units seen in the previous table. Esempi 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 63 Series D solenoid valve (with no associated name) in position 3 in a Series D valve island named Assembly Machine. ”TS”:”2022-01-28T15:21:05”, ”DevGr”:”default group”, ”DevSerNum”:”01302103990000121”, ”Dev- Type”:”Cx04”, ”DevName”:”Assembly Machine”, ”SlvId”:3, ”SlvType”:”Cx04”, ”SlvName”:”Bis”, ”VarId”:3, ”VarVal”:”1838” 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 64: Nfcamapp

    NFCamApp is an app for smartphones (Android and iOS) which allows you to communicate - via NFC technology - with the CX4 module to obtain general information on the module and on the valve island (if configured as such). You can also use the app for module configuration. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 65: Main Page

    10.2 Main page Once the CX4 module has been scanned, on the homepage, alongside the antenna positioned under the symbol , you can view the Camozzi series of the device (Series CX4), assign a name to the device and clone...

  • Page 66: General Information

    Subtype of the CX4 module family: Stand-alone, D1, D2, D4 e D5. Firmware version. Status of the WiFi connection: Yes - WiFi module present, No – no WiFi module. Type of fieldbus: IO-Link. The serial number consists of 17 characters. Version of the app. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 67: Wifi Information

    WiFi network password. FEP address to which the devices are connected. FEP port to which the device is connected. Button for changing the data of the WiFi network to which you want to connect the module. 5000041284 Ver 1.1 Camozzi Automation S.p.A.

  • Page 68: Mapping Request

    Require . Once the request has been made, it remains pending (the button will change to Pending ) until the next restart of the CX4 module. 5000041284 Ver 1.1 Camozzi Automation S.p.A.
  • Page 69 Contacts Camozzi Automation SpA Single-member company Via Eritrea, 20/I 25126 Brescia - Italy Tel. +39 030 37921 Fax +39 030 2400464 info@camozzi.com www.camozzi.com Product Certification National and International Directives, Regulations and Standards productcertification@camozzi.com Technical assistance Technical information Product information Special products Tel.+39 030 3792390...
  • Page 70 Camozzi Automation S.p.A. REGISTERED OFFICE: Via R. Rubattino, 81 - 20134 Milano (Italy) P.IVA IT 03207930177 OPERATIONAL HEADQUARTERS: Via Eritrea, 20/I - 25126 Brescia (Italy) Tel. +39 03037921 | Info@camozzi.com www.camozzi.com Technical assistance Tel. +39 030 3792790 service@camozzi.com Product certification...

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