1. Manuals
  2. Brands
  3. Camozzi Manuals
  4. Industrial Equipment
  5. D Series
  6. Use and maintenance manual

Camozzi D Series Use And Maintenance Manual

Hide thumbs Also See for D Series:
Table of Contents

Advertisement

Quick Links

Download this manual
USE AND MAINTENANCE MANUAL
SERIES D
SERIES CX4
ETHERNETIP V 1.0

Advertisement

Table of Contents
loading

Related Manuals for Camozzi D Series

Summary of Contents for Camozzi D Series

  • Page 1 USE AND MAINTENANCE MANUAL SERIES D SERIES CX4 ETHERNETIP V 1.0...

  • Page 2: Table Of Contents

    6.3 Digital Output Module ........30 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 3 7.10.3.3 Digital inputs ....... . . 76 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 4 9.5.1 Status information ........128 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 5 10.6 Mapping request ........156 11 Contacts 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 6: General Recommendations

    For all situations not contemplated in this manual and in situations in which there is the risk of potential damage to property, or injury to persons or animals, contact Camozzi for advice. Do not make unauthorised modifications to the product. In this case, any damage or injury to property, persons or animals will be the responsibility of the user.

  • Page 7: Product Storage And Transport

    Always wear the correct personal protective equipment as envisaged by local authorities and in compliance with current legislation. In the event of maintenance, or replacement of worn parts, exclusively use the original Camozzi kits and ensure that operations are performed by specialised and authorised personnel. Other- wise product approval will be rendered invalid.

  • Page 8: Ecological Information

    At the end of the product’s life cycle, it is recommended to separate the materials for recycling. Follow the waste disposal regulations in force in your country. The product and relative parts all comply with the ROHS and REACH standards. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 9: General Characteristics And Conditions Of Use

    Supply voltage Power 24 V DC +/-10% Valve maximum absorption 2.5 A Maximum no. valve positions 64 (128 coils) Coil power 1W (reduction to 0.5W after 100ms) Maximum cable length 20 m Protocol EtherNet/IP 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 10 2.5 ÷ 7 bar 4,5 ÷ 7 bar Drive pressure (with working pressure higher than 6 bar for the 2x3/2 version) Flow rate 250 Nl/min 950 Nl/min 2000 Nl/min 250 ÷ 950 Nl/min Assembly position Degree of protection IP65 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 11: General Description Of The System

    The smart interfaces with the system are: Camozzi UVIX (Universal Visual Interface), a software that can be installed on a PC/server/gateway used by USB or included in a company network and accessible from other PCs (cap. 9).

  • Page 12: Recipients

    Recipients The manual is intended exclusively for qualified experts in control and automation technologies who have experience in the installation, commissioning, programming and diagnostics of programmable logic controllers (PLCs) and fieldbus systems. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 13: Installation

    Micro USB Connector 5.2.1 Power Supply Connector The Power Supply connector is a 5-pole M12A male. NOTE. To connect the system to the mains it is recommended to use the connectors from the Camozzi catalogue: CS-LF04HB, straight connector for power supply.

  • Page 14: Connector To The Ethernet/Ip Network

    CS-SB04HB-D500, co-moulded cable with straight M12D connector, length 5m. CS-SB04HB-DA00, co-moulded cable with straight M12D connector, length 10m. To connect to the controller, the following cable from the Camozzi catalogue can be used: CS-SE04HB-F500, co-moulded cable with RJ45 – M12D connector.

  • Page 15: Usb Connector

    The USB communication connector is a standard micro version. The connector allows the CX4 to be con- nected to the UVIX interface for monitoring or configuration. NOTE The dedicated USB connector can be found in the Camozzi catalogue: G11W-G12W-2, standard cable with micro-USB connector length 2m.

  • Page 16: Power Supply

    If 20 coils are already active, 38 coils can be activated simultaneously. NOTE. The maximum number of simultaneously active coils is 80. Each subsequent activation with re- spect to the previous group of coils must happen after 150 ms. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 17: Connectable Accessories

    8- or 16-channel digital input module (par. 6.2). 8- or 16-channel digital output module (par. 6.3). Analog input module (par. 6.4): RTD module (par. 6.4.5). Thermocouple module 6.4.6). Bridge module (par. 6.4.7). Voltage/Current module (par. 6.4.8). Analog output module (par. 6.5). 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 18: Assembly

    3. Push the cover of the CX4 module carefully and without tilting as far as possible into the manifold base. 4. Tighten the 5 screws (Torque max 0.6 Nm). NOTE. After an island modification, the mapping procedure is required (par. 7.3). 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 19: Series D Subbases Assembly

    5. Mount the cover at the end of the island and tighten the 3 screws (Torque max 0.9 Nm) NOTE. The mapping procedure must be carried out in all those cases in which the valve subbases are added, removed, or moved (par. 7.3). * Example for Series D1 Valve Island. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 20: Dismantling And Fitting Serie D Coil Valves

    3. Add the new valves carefully and without tilting to the subbase to avoid damages. 4. Tighten the 2 screws (Torque max 0.25 Nm (D1/D5), 0.5 Nm (D2), 2.0 Nm (D4)). 5. Reset the subbase information from UVIX interface or controller/PLC. * Example for Series D1 Valve Island. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 21: I/O Modules Assembly

    5. Mount the cover at the end of the island and tighten the 2 screws (Torque max 0.9 Nm) NOTE. The mapping procedure must be carried out in all those cases in which the I/O modules are added, removed, or moved (par. 7.3). * Example for Series D1 Valve Island. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 22: Dismantling And Fitting I/O Modules

    3. Push the cover of the I/O module carefully and without tilting as far as possible into the manifold base. 4. Tighten the 5 screws (Torque max 0.6 Nm). NOTE. After an island modification, the mapping procedure is required (par. 7.3). 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 23: Accessories

    The CX4 can be used to create a Series D Serial valve island by connecting the subbases on the pneumatic side to allow the new Camozzi Series D coil valves to be connected. Series D valves are available in three sizes depending on the pitch: Series D1 coil valves, 10.5 mm pitch...

  • Page 24: Technical Data

    PLC and via the UVIX browser interface in the form of a percentage and gauge indicator (par. 9.3.4). Via UVIX, you can also receive a replace solenoid valve warning when its performance has deteriorated (par. 9.3.5). Below is all the information that can be obtained through COILVISION technology. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 25: Features

    Module status and Description of the status and solutions of the LED status alarms alarms The valve is not controlled. YELLOW OFF Normal operation without alarms The valve has been operated correctly. YELLOW ON 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 26 If the problem persists, contact @100 ms every 1 support, and replace the subbase. NOTE. The interrupted coil and overcurrent alarms can block operation (configurable feature) and can only be reset by restarting the entire system. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 27: Digital Input Module

    If this not the case (i.e. at time t the input value has returned to the same value as at time t ), the channel will not detect any change in the signal. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 28: Connections And Signals Of The 8 Digital Input Module (M8 Version)

    24 Vdc power supply for outside GND reference Input Input (max 100 mA for each input) NOTE. For the digital input modules, the M8 3-pole male connector for wiring is available in the Camozzi catalogue (cod. CS-DM03HB). 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 29: Connections And Signals Of The 8 Digital Input Module (M12 Version)

    (max 100 mA for each input) Not connected N.B. The following connectors are available in the Camozzi catalog for digital input modules. Wired metal, straight, M12 A 5-pole male (cod. CS-LM05HC). Wired, straight, M12 A 5-pole male DOUBLE (cod. CS-LD05HF).

  • Page 30: Connections And Signals Of The 16 Digital Input Modules

    2, 5, 8, 11, 14, (max 50 mA for each input with Input n 17, 20, 23 internal power supply; 125 mA with external power supply) 3, 6, 9, 12, 15, GND (-) GND reference 18, 21, 24 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 31 Input power supply 24Vdc GND reference Connection mode The cables must have a cross-section of 0.5mmq and a 0.4x2 screwdriver can be used to remove the terminal block from the module as per the datasheet. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 32: Module Diagnostics

    At least one of the digital inputs is short-circuited. Short circuit digital Solution: remove the input sensor and check the inputs RED ON connection. If the problem persists, replace the sensor. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 33 LED status Description The LED indicates that the corresponding digital Input n inactive YELLOW OFF input is not active. The LED indicates that the corresponding digital Input n activated YELLOW ON input has activated successfully. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 34 1 flash RED Solution: change the value of the power out of range) @100 ms very 1 s supply from the outside, bringing it within the proper operating range (21 Vdc ≤ Vcc ≥ 27 Vdc). 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 35: Digital Output Module

    1 indicates that the corresponding channel should be activated, 0 that the correspond- ing channel should be deactivated. Finally, the following are the parameters describing the operation of the output module as a PWM signal 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 36 PWM channels when they are activated, after the activation time has elapsed. It is expressed as a percentage (from 0 to 100) and is associated with the indi- vidual channel. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 37: Connections And Signals Of The 8 Digital Output Modules (M8 Version)

    24 Vdc power supply for outside GND reference Output Output (max 125 mA for each output) NOTE. For the digital output modules, the M8 3-pole male connector for wiring is available in the Camozzi catalogue (cod. CS-DM03HB). 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 38: Connections And Signals Of The 8 Digital Output Modules (M12 Version)

    Output n (max 125 mA for each output) Not connected N.B. The following connectors are available in Camozzi’s catalog for digital output modules. Wired metal, straight, M12 A 5-pole male (cod. CS-LM05HC). Wired, straight, M12 A 5-pole male DOUBLE (cod. CS-LD05HF).

  • Page 39: Connections And Signals Of The 16 Digital Output Modules

    24 Vdc power supply for outside 16, 19, 22 2, 5, 8, 11, 14, Output n Output n (max 125 mA for each output) 17, 20, 23 3, 6, 9, 12, 15, GND (-) GND reference 18, 21, 24 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 40 NOTE. The 16-channel digital output module must be externally powered. Connection mode The cables must have a cross-section of 0.5mmq and a 0.4x2 screwdriver can be used to remove the terminal block from the module as per the datasheet. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 41: Module Diagnostics

    At least one output is not connected to Open circuit on digital the load and the open circuit is detected. 3 flashes RED output channels Solution: check the load connection with the @100 ms every 2 s output connector. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 42 @100 ms every 2 s been made correctly. response from out- status diagnostic signalling. Communication alarm 2 flashes RED Solution: contact support and replace the @100 ms every 2 s digital output module cover. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 43 The module does not detect the additional power supply and therefore cannot work. No external power Solution: verify that power is reaching the GREEN OFF supply module properly. If the problem persists, contact support, and replace the module. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 44: Analogue Input Module

    0x7FFF (NOTE. this is not applied in case of RAW data format). The data format used by the CX4 for communication with the PLC is of the little endian type for the Eth- erNet/IP protocol. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 45: Features

    Sampling Frequency parameter can be used to impose a limit on the frequency variation of the signal with respect to the threshold. In this way it is possible to reduce the shared bus occupation by the modules. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 46 1 Hz. Filter configuration: Each input is equipped with a digital moving average filter. The maximum length of the filter impulse response is 128 samples. In the default configuration the filters are disabled. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 47: Connections And Signals Of The Modules

    Channel 1 connector Channel 2 connector Channel 2 connector NOTE. The different types of analogue input modules have specific pinouts dedicated to their function- ality. Visual indication of operation and diagnostics is via three LEDs. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 48: Module Diagnostics

    Sensor alarm 2 flashes RED 2 flashes YELLOW Solution: check the @100 ms @100 ms YELLOW OFF on channel 1 correct connection of every 2 s every 2 s the sensor and its power supply. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 49 3 flashes RED 3 flashes YELLOW on channel 2. (Blocking alarm @100 ms YELLOW OFF @100 ms Solution: check sensor only for bridge every 2 s every 2 s connections and restart type module) the module.. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 50 Occurs when there is a problem with the logic Reference voltage (3.3 V). voltage 3.3 V RED ON YELLOW OFF YELLOW OFF Solution: contact error support and replace the module. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 51: Rtd Module (Resistance Temperature Detector)

    < ±1 °C Sampling frequency 4 Hz for each input Moving average filter (configurable up to 128 samples) for Digital filter each input Board diagnostics red LED Signalling and diagnostics Yellow LED for each input 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 52 Sensor temperature range exceeded by more than ± 1° C. NOTE. Detection of compensation wire disconnection (A4- input for 3-wire RTD, A1 + and/or A4 + inputs for 4-wire RTD) can take several seconds. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 53: Thermocouple Module

    < ±4°C for thermocouples B, R, S Sampling frequency 4 Hz for each input Moving average filter for each input Digital filter (configurable up to 128 samples) Board diagnostics red LED Signalling and diagnostics Yellow LED for each input 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 54 The module is able to detect the following faults: Thermocouples sensor disconnected or broken. Sensor temperature range exceeded by more than ± 2° C. NOTE. Detection of thermocouple sensor disconnection may take several seconds. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 55: Bridge Module

    Sampling frequency 1 kHz for each input Bridge excitation voltage Moving average filter (configurable up to 128 samples) for Digital filter each input Board diagnostics red LED Signalling and diagnostics Yellow LED for each input 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 56 Following the application of a force on the load cell, the module detects a voltage of 100 uV. Obtain the corresponding weight value: 5Kg · 0.1mV = 0.05Kg 2mV /V · 5V Therefore, the weight value read corresponds to 50 grams. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 57 NOTE. The disconnection of the resistor bridge can only be detected at the moment the module is con- figured and not while in operating mode. The error remains set until a resistor bridge is inserted and a subsequent reconfiguration is performed. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 58: Voltage/Current Module

    Sampling frequency 100 Hz for each input Bridge excitation voltage Moving average filter (configurable up to 128 samples) for Digital filter each input Board diagnostics red LED Signalling and diagnostics Yellow LED for each input 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 59 10000 mV 10500 mV 0÷10 V → 0÷10 V RAW → 0 (0 V) 62414 (10 V) 65535 (10.5 V) 0÷20 mA → 0 µA 20000 µA 20500 µA Error range Nominal range Technical range 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 60 The module is able to detect the following faults: Minimum and maximum voltage/current exceeded by ±60mV or ±60uA. 5 Open circuit (if channel configured with voltage). NOTE. Open circuit detection (voltage configured channel) can take several seconds. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 61: Analogue Output Module

    Sensor connections TB 5 pole female connectors for each input Converter resolution 16 bit 1 mV Reading resolution 1 µA Measurement error Board diagnostics red LED Signalling and diagnostics Yellow LED for each input 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 62: Data Format

    In case of loss of communication with the PLC, the value of channel 1 is equal to the last data received from the PLC before the failure, while on channel 2 the value of 3500 mV is set as a consequence of enabling the failsafe and setting the failsafe value. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 63: Connections And Signals Of The Modules

    Channel 1 connector Channel 1 connector Channel 2 connector Channel 2 connector Electrical connections Signal Description M12A connector TB connector +24EX 24V auxiliary voltage Voltage or current signal output Earth Not connected Not connected 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 64: Module Diagnostics

    No load current configuration). 3 flashes RED 3 flashes YELLOW (Channel 1) @100 ms @100 ms YELLOW OFF Solution: check every 2 s every 2 s connections with the load and restart the module. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 65 4 flashes YELLOW 4 flashes YELLOW Module error supply @100 ms @100 ms @100 ms • Internal DAC error every 2 s every 2 s every 2 s Solution: contact support and replace the module. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 66: Commissioning

    Connect the power supply connector. NOTE. The dedicated caps for IP65 protection of our connectors (for digital and analogue input/output modules and subnet) can be found in the Camozzi catalogue: CS-DFTP, M8 connector cover cap. CS-LFTP, M12 connector cover cap.

  • Page 67: Mapping

    It was not possible to unify them due to the size limitation of the configuration assembly, which is not sufficient to cover all possibilities in just one file. The EDS files are available on the Camozzi website at the following address: CX4_Ethernet_IP.zip...

  • Page 68: Address Assignment

    4 bytes 8 bytes for Thermocouples Thermocouples Analogue input 4 analogue inputs 8 bytes 16 bytes modules for BRIDGE for BRIDGE Analogue input 4 Analogue inputs modules for 4 bytes 8 bytes Voltage/Current Voltage/Current 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 69: Eds Version With Analogue Outputs

    BRIDGE for BRIDGE Analogue input 4 Analogue inputs modules for 4 bytes 8 bytes Voltage/Current Voltage/Current Analogue output 12 Analogue modules for Voltage 4 bytes 24 bytes outputs for / Current Voltage/Current 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 70: Eds Version With Analogue Outputs And Only Voltage/Current Analogue Inputs

    64 digital outputs output modules Analogue input 12 Analogue modules for 4 bytes 24 bytes inputs for Voltage/Current Voltage/Current Analogue output 12 Analogue modules for Voltage 4 bytes 24 bytes outputs for / Current Voltage/Current 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 71: Implicit/Explicit Messaging

    0x10 0x64 know the offset in the stream for each output module (response) Input stream byte array. See par. 7.9.2 Input reading 0x0E 0x64 know the offset in the stream for each input module 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 72: Explicit Messaging Examples

    Check the response in the Response box on the right. With this command, we read the entire input stream of CX4; the response should be analyzed starting from byte 5 (Response box), so the interpretation is: 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 73 With these two explicit commands, we activated the third valve island pilot; similarly, it is possible to set the digital or analog outputs by taking advantage of the correct offsets (described in the par. 7.9.2). 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 74: Cyclical Data

    8 bytes Input 16 Channels Digital Input 12 bytes Input Analog Input RTD 8 bytes Input Analog Input Thermocouples 8 bytes Input Analog Input Voltage/Current 8 bytes Input Analog Input BRIDGE 16 bytes Input 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 75: Cyclical Data With Analogue Outputs

    8 bytes Input 16 Channels Digital Input 8 bytes Input Analog Input RTD 8 bytes Input Analog Input Thermocouples 8 bytes Input Analog Input Voltage/Current 8 bytes Input Analog Input BRIDGE 16 bytes Input 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 76: Cyclical Data With Analogue Outputs And Only Voltage/Current Analogue Inputs

    16 Channels Digital Output 8 bytes Output Analog Output Voltage/Current 24 bytes Output Diagnostic 1 bytes Input 8 Channels Digital Input 8 bytes Input 16 Channels Digital Input 8 bytes Input Analog Input Voltage/Current 24 bytes Input 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 77: Acyclic Data

    [dV] Generic variables Byte 2-3: Logic supply 0x0E 0x64 5 bytes CX4 module [dV] Byte 4: Temperature [°C] Firmware version Byte 0: Major version 0x0E 0x64 2 bytes CX4 module Byte 1: Minor version 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 78: Commands

    The following objects allow you to send commands to the application, via Unconnected Explicit Messag- ing (UCMM) packets. Description Service Class Instance Attribute Dimension Value Mapping request 0x10 0x64 0 byte Reset sub-base 1-64 (ID number of the 0x10 0x64 1 byte information sub-base to be reset) 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 79: Module Parameterisation

    Description Parameter Value Note 1 = parameters set by PLC 1 = External Parameter use mode System Start 0 = internal memory 0 = Stored parameters 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 80: Series D Valve Subbases

    Bit mask, 1 bit per sub-base LSB → Subbase 1 Subbases 0-0xFF Unlatched (0) = recovery error Latched (1) = non recovery error Valves Error Valves Error Enable Enable LSB → Coil 121 Subbases 0-0xFF 121-128 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 81: Digital Inputs

    DI8 AT 0-255 Module 8 Module 8 Module 1 DI8 ET 0-1023 0 = filter disabled Module 1 1-1023 [ms] Minimum period of Extension input re-reading Time DI8 ET 0-1023 Module 8 Module 8 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 82 DI16 AT 0-255 Module 6 Module 6 Module 1 DI16 ET 0-1023 0 = filter disabled Module 1 1-1023 [ms] DI16 Minimum period of Extension input re-reading Time DI16 ET 0-1023 Module 6 Module 6 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 83 DI16 Power source S. Module 1 External (1) = power connected to external DI16 Power Power source* source Source DI16 Power Module 6 S. Module 6 * Parameter configurable only for 16-channel digital inputs. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 84: Digital Outputs

    DO8 EC Chs 1-8 (Module 0-0xFF Disabled (0) = channel disabled DO8 Enable Enabled (1) = channel Output Enable channels enabled Channels DO8 EC Chs Module 8 57-64 0-0xFF LSB → Channel. 57 (Module 8) 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 85 DO8 FSE Chs LSB → Channel. 1 1-8 (Module 0-0xFF failsafe not enabled failsafe enabled on channel Failsafe Fail safe enable Enable DO8 FSE Chs Module 8 57-64 0-0xFF LSB → Channel. 57 (Module 8) 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 86 DO8 ACT 0-255 modules Time Value in ms Duty cycle per For all channels and for all channel DO8 PWM DO8 DTC 0-100 modules (Configurable if in Duty Cycle Value in % PWM mode) 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 87 Mode N (0) = type N channel DO16 Out Mode P (1) = type P Channel Type Setting Channels channel (N/P) Mode DO16 CM Chs Module 6 89-96 0-0xFF LSB → Channel. 89 (Module 6) 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 88 Set (1) = active status on DO16 channel in case of failsafe Failsafe Fail safe status enabled Status DO16 FSS Chs Module 6 89-93 0-0xFF LSB → Channel. 89 (Module 6) 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 89 Time Value in ms Duty cycle per For all channels and for all channel DO16 PWM DO16 DTC (all 0-100 modules (Configurable if in Duty Cycle modules) Value in % PWM mode) 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 90: Analogue Inputs

    RTD number of wires AI RTD Wires Ch. 3 2 = 4 wires Module 2 Channel 1 (Module 2) RTD number of wires AI RTD Wires Ch. 4 Module 2 Channel 2 (Module 2) 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 91 1110 = 1000 U 1111 = 2000 Threshold transmission AI RTD Sampling Thr. timeout Timeout Module 1 Module 1 1÷15 s Value in seconds Threshold transmission AI RTD Sampling Thr. timeout Timeout Module 2 Module 2 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 92 Module 1 Channel 2 caps] Moving Average Filter AI RTD FIR Ch. 3 Length (Module 2) Module 2 Channel 1 Moving Average Filter AI RTD FIR Ch. 4 Length (Module 2) Module 2 Channel 2 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 93 1011 = 100 U units AI TH Sampling Thr. 1100 = 160 U 1 U = 0.1 °C Module 2 1101 = 500 U Module 2 1110 = 1000 U 1111 = 2000 U 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 94 (timed 0111 = 100 Hz mode) or upper AI TH Sampling Freq. 1000 = 250 Hz frequency limit Module 2 1001 = 500 Hz (threshold mode) 1010 = 1000 Hz Module 2 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 95 Module 1 Channel 2 caps] Moving Average Filter AI TH FIR Ch. 3 Length (Module 2) Module 2 Channel 1 Moving Average Filter AI TH FIR Ch. 4 Length (Module 2) Module 2 Channel 2 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 96 1011 = 100 U units AI BRG Sampling Thr. 1100 = 160 U 1 U = 0.1 °C Module 2 1101 = 500 U Module 2 1110 = 1000 U 1111 = 2000 U 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 97 (timed 0111 = 100 Hz mode) or upper AI BRG Sampling Freq. 1000 = 250 Hz frequency limit Module 2 1001 = 500 Hz (threshold mode) 1010 = 1000 Hz Module 2 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 98 Module 1 Channel 2 filtro] Moving Average Filter AI BRG FIR Ch. 3 Length (Module 2) Module 2 Channel 1 Moving Average Filter AI BRG FIR Ch. 4 Length (Module 2) Module 2 Channel 2 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 99 1011 = 100 U units AI V/C Sampling Thr. 1100 = 160 U 1 U = 0.1 °C Module 2 1101 = 500 U Module 2 1110 = 1000 U 1111 = 2000 U 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 100 (timed 0111 = 100 Hz mode) or upper AI V/C Sampling Freq. 1000 = 250 Hz frequency limit Module 2 1001 = 500 Hz (threshold mode) 1010 = 1000 Hz Module 2 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 101 Module 1 Channel 2 caps] Moving Average Filter AI V/C FIR Ch. 3 Length (Module 2) Module 2 Channel 1 Moving Average Filter AI V/C FIR Ch. 4 Length (Module 2) Module 2 Channel 2 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 102: Analogue Outputs

    Output type V/C AO V/C Sensor Type 1 byte Module 6 Channel 11 Ch. 11 (Module 6) Output type V/C AO V/C Sensor Type 1 byte Module 6 Channel 12 Ch. 12 (Module 6) 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 103 Ch. 7-8 (Module 4) Enable failsafe AO V/C Failsafe Enable 1 byte Module 5 Channel 9-10 Ch. 9-10 (Module 5) Enable failsafe AO V/C Failsafe Enable Module 6 Channel 1 byte Ch. 11-12 (Module 6) 11-12 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 104 Ch. 10 (Module 5) Failsafe value AO V/C Failsafe Value 2 byte Module 6 Channel 11 Ch. 11 (Module 6) Failsafe value AO V/C Failsafe Value 2 byte Module 6 Channel 12 Ch. 12 (Module 6) 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 105: Diagnostic

    ON state and an OFF state of the same time. YY is the time of the repeated flashing sequence. Example 1: 1 flash @100 ms every 2 s Example 2: 2 flashes @100 ms every 2 s 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 106 Chapter 8 Diagnostic I messaggi software che vengono instradati sulla rete EtherNet/IP. The UVIX user interface (ch. 9) 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 107: Cx4 Module

    Self-test: While the device is performing its power up testing, the module status indicator shall be flashing Flashing GREEN/RED green/red. No power: If no power is supplied to the device, the module status indicator shall be steady off. LED OFF 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 108 A connection to the Ethernet exists. GREEN ON Link The device sends/receives EtherNet/IP frames. (Ch0 e Ch1) Flashing GREEN The device has no connection to the Ethernet. LED OFF 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 109: Cx4 System Diagnostics

    1 flash GREEN 0x03 Substitution @100 ms every 1 s (Alternated flashing) 1 flash GREEN Fieldbus fatal error @400 ms every 0.5 s 0xF0 Fieldbus fatal error 1 flash RED @400 ms every 0.5 s 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 110 NOTE. The diagnostic states and Alarms of valve errors or I EtherNet/IP and UVIX codes are specified 3 flashes RED / O module errors for each single module in the following @100 ms every 1 s tables. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 111: Replace Solenoid Valve

    NOTE. To find out which solenoid valves on the island are in these conditions, you need to connect to the Camozzi user interface (UVIX) and check the health status of the individual solenoid valves (par. 9.3.4). 8.1.4 Fieldbus fatal error This alarm can occur for two reasons.

  • Page 112: No Mapping

    LED off. Solution: repeat the mapping procedure and replace where necessary the accessory module where the mapping ends (first accessory module with diagnostic LED off). If the problem persists, contact Camozzi support. 8.1.10 Solenoid valve or I/O module alarms These alarms are specific for each individual accessory module.

  • Page 113: Series D Valve Subbases

    Overheating coil 14/12 (Position 14/12) Overcurrent coil 0xEA Overcurrent coil 14/12 (Position 14/12) Interrupted coil 0xEB Interrupted coil 14/12 (Position 14/12) Fault coil 0xEC Fault coil 14/12 (Position 14/12) Communication alarm 0xEF Communication alarm 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 114: Digital Input Module

    Short circuit Group 0-3 Short circuit Group 4-7 Short circuit on the channel n 0xDD Short circuit Group 8-11 Short circuit Group 12-15 Configuration parameters alarm 0xDE Configuration alarm Communication alarm 0xDF Communication alarm 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 115: Digital Output Module

    Under Voltage Power Supply No external power line* 0xCD Zero Voltage Power Supply Configuration parameters alarm 0xCE Configuration alarm Communication alarm 0xCF Communication alarm * Power supply alarms refer to the external power supply for 16-channel modules. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 116: Analogue Input Module

    RESDCDC error 3.3V Sensor fault on channel 2 0xBA Sensor fault channel 2 Missing bridge on channel 2 0xBB Missing bridge channel 1 Configuration parameters alarm 0xBE Configuration alarm Communication alarm 0xBF Communication alarm 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 117: Analogue Output Module

    Over Heating 0xAB Board Over Heating Power Supply Short Circuit 0xAC Power Supply Short Circuit Power Supply Under Power Supply Under Voltage 0xAD Threshold Configuration parameters alarm 0xAE Configuration alarm Communication alarm 0xAF Communication alarm 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 118: Uvix

    Uvix 9.1 Introduction Camozzi’s proprietary environment, called UVIX, allows the user to monitor and configure all new gen- eration Camozzi devices (Camozzi Smart Devices) that support connection to it. Devices can be connected to UVIX in two ways: wireless or USB. This system has been implemented with a web-based architecture so that information can be accessed straightforwardly using a browser.

  • Page 119: General Information

    By selecting the CX4 module, in Stand-Alone or Valve Island configuration, or individual accessory mod- ules, Series D coil valve subbases or I/O modules, general status information and details can be dis- played. These are divided into variables, alarms and controls. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 120: Status Information

    Configuration → configuration of the parameters of the CX4 module and the accessory mod- ules. Fatal error → fatal error that renders the CX4 module inoperative. WiFi connection status: Online, Offline. Fieldbus used by the module: EtherNet/IP. Fieldbus communication status: Online, Offline. Configuration of fieldbus-related parameters. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 121: Ethernet/Ip Network Configuration

    Using the buttons in the bottom bar of the configuration window , the configured parameters can be sent to the module, saved on the PC, saved on the device, or reset to default values. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 122: Variables

    (position 1) and is sent via serial communication. If there are no valves connected, this voltage is not displayed. Logic voltage that powers the module circuit board. Without this supply voltage, the entire system is without power and, therefore, turned off. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 123: Alarms

    Configuration error No valve mapping: indicates that there are no solenoid valve subbases connected to the CX4 module. No I/O module mapping: indicates that there are no I/O modules connected to the CX4 module. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 124: Commands

    CX4 module from when communication with UVIX was started can be viewed under Last Commands NOTE. If there are solenoid valve subbases connected to the CX4 module, the valve information can be reset at any time, without activating manual mode. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 125: Series D Coil Valves And Subbase

    Date and time of the last transmission of the variables between the subbase and UVIX. General status of the solenoid valve: Not available, Alarm. Operating status of the subbase: Init → initialization (mapping and configuration of parameters). Work → normal operation. Error → subbase error. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 126: Configuration

    The buttons in the bottom bar of the tab allow you to send the configuration parameters to the module, save them on the PC, save them on the device or reset them to default values. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 127: Details

    Temperature of the pilots in position 14 and position 12. Errors of the pilots in position 14 and position 12. Communication errors between the CX4 module and the selected subbase. Gauge indicators that show graphically the percentage health status of the two pilots. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 128: Alarms

    Overcurrent of the pilots in position 14 and position 12. Alarm - solenoid valves closed in position 14 and position 12. Energization malfunction of the solenoid pilots in position 14 and position 12. Alarm - configuration of subbase parameters. Replace valve warning. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 129: Commands

    You can also control the individual pilots (position 12 and 14) of the solenoid valves . For this oper- ation, the island must be in manual mode. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 130: Digital Input Module

    Date and time of the last transmission of the variables between the module and UVIX. General status of the module: Not available, Alarm. Operating status of the module: Init → initialization (mapping and configuration of parameters). Work → normal operation. Error → module error. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 131: Configuration

    Minimum input rereading time in milliseconds (default: 0). Using the buttons in the bottom bar of the configuration window, the configured parameters can be sent to the module, saved on the PC, saved on the device or reset to default values. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 132: Variables

    Short-circuit of at least one digital input belonging to an input group. This alarm can be divided into two groups for modules with 8 channels or into four groups for modules with 16 channels. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 133: Digital Output Module

    Failsafe status, which can be set for the individual outputs: On, Off (default). Using the buttons in the bottom bar of the configuration window, the configured parameters can be sent to the module, saved on the PC, saved on the device or reset to default values. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 134 Chapter 9 Uvix 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 135: Variables

    Chapter 9 Uvix 9.5.3 Variables The first tab on the details page displays the status of the digital outputs attiva, non attiva. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 136: Allarmi

    Configuration alarm of module parameters. No external power supply, required to power the digital outputs. The supply voltage is less than 4.5V. Circuit open on an output channel. Short circuit on an output channel. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 137: Comands

    On the main page of the CX4 module (par. 9.2.5) there is a tab showing the commands to pilot the individual channels of the digital outputs . This tab is only visible in manual mode and if it has at least one digital output module. digitali. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 138: Analogue Input Module

    Number of wires for the RTD sensor on channel 1 and channel 1. Type of Thermocouple for channel 1 and for channel 2. Type of Bridge for channel 1 and for channel 2. Type of Voltage/Current module for channel 1 and for channel 2. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 139 Chapter 9 Uvix 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 140 Chapter 9 Uvix 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 141: Variables

    The first tab on the details page displays the variables monitored by the analogue input module for both channels: temperatures for RTD and Thermocouples, currents or voltages for Voltage/Current modules and voltages for the Bridges. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 142: Alarms

    Malfunction of the sensor connected to channel 2. Bridge sensor connected to channel 2 missing or faulty (alarm for bridges only). Communication alarm between the analogue input module and the CX4 module. Configuration alarm during parameterization. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 143: Analogue Output Module

    Date and time of the last transmission of the variables between the analogue output module and UVIX. General status of the module: Not available, Alarm. Operating status of the module: Init → initialization (mapping and configuration of parameters). Work → normal operation. Error → module error. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 144: Configuration

    Type of analogue output (voltage or current) on channel 2. Enable Failsafe for channel 1: Yes enabled, No disabled (default). Enable Failsafe for channel 2: Yes enabled, No disabled (default). Failsafe value if enabled on the corresponding channel (mV/mA). 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 145: Variables

    Communication alarm between the analogue output module and the CX4 module. Configuration alarm during parameterization. Open circuit on channel 1. Open circuit on channel 2. Overheating of analogue output module. Short circuit of module supply voltage. Module supply voltage too low. Internal error. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 146: Commands

    ( ) by setting the value of the output in the corresponding unit of measurement. This tab is only visible in manual mode and if it has at least one analogue output module. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 147: Uvix Usb Gateway

    The CX4 module can be connected to a PC via a USB cable. This connection - subject to prior installation of UVIX on the PC - allows you to communicate with the module through the Camozzi USB Gateway. For more information on using this tool, see the UVIX Manual.

  • Page 148: Wifi Network Configurator

    CX4 module. 9.8.4 Firmware update  Before carrying out this operation, you must contact Camozzi support. The USB Gateway allows you to update the firmware of the CX4 module through the window found under Tools →...
  • Page 149 CX4M: indicates that the device is the CX4 master of the valve island. xx: indicates the fieldbus type, so EtherNet/IP → EI. _0136_: indicates the firmware version (in example the version is 01.36). app.hex: filename termination. You must then put the device in Boot mode 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 150 Chapter 9 Uvix Once in Boot mode, the module is ready to load the new firmware into memory using the button Wait for the new firmware to be loaded 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 151 Chapter 9 Uvix When the new firmware programming is completed, a confirmation window will be displayed 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 152: Communication With External Applications

    Series D coil valves and subbase Digital Input Module Digital Output Module Analogue Input Module Analogue Output Module SlvName: slave name. If the variable is from the valve island master, the value will be Cx04. 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 153 1 (ON) Status coil 12 Temperature coil 14 Pilot temperature °C (14/12) Temperature coil 12 Errors coil 14 Pilot activation errors (14/12) Errors coil 12 Failure to respond in Communication retries communication on 485 protocol 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 154 2 for RTDs or Thermocouples Voltage measured on channel Voltage channel 2 2 for Bridge Voltage or current measured Voltage / Current mV/mA on channel 2 for general channel 2 voltage or current inputs 5000041281 Ver 1.0 Camozzi Automation S.p.A.
  • Page 155 Sending the temperature (equal to 23 degrees centigrade) measured on channel 1 of an analog input (with no associated name) at position 10 in a Series D valve island named Test Machine. ”TS”:”2023-10-01T11:59:55”, ”DevGr”:”default group”, ”DevSerNum”:”01302103990001002”, ”De- vType”:”Cx04”, ”DevName”:”Test Machine”, ”SlvId”:10, ”SlvType”:”Cx04”, ”SlvName”:”Sai”, ”VarId”:2, ”VarVal”:”23” 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 156: Nfcamapp

    NFCamApp is an app for smartphones (Android and iOS) which allows you to communicate - via NFC technology - with the CX4 module to obtain general information on the module and on the valve island (if configured as such). You can also use the app for module configuration. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 157: Main Page

    10.2 Main page Once the CX4 module has been scanned, on the homepage, alongside the antenna positioned under the symbol , you can view the Camozzi series of the device (Series CX4), assign a name to the device and clone...

  • Page 158: General Information

    Subtype of the CX4 module family: Stand-alone, D1, D2, D4 e D5. Firmware version. Status of the WiFi connection: Yes - WiFi module present, No – no WiFi module. Type of fieldbus: EtherNet/IP. The serial number consists of 17 characters. Version of the app. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 159: Wifi Information

    WiFi network password. FEP address to which the devices are connected. FEP port to which the device is connected. Button for changing the data of the WiFi network to which you want to connect the module. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 160: Fieldbus Configuration

    , the IP address , the mask and the gateway of the address. These parameters are configurable (par. v) using the write button and writing an NFC through the app. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 161: Mapping Request

    Require . Once the request has been made, it remains pending (the button will change to Pending ) until the next restart of the CX4 module. 5000041281 Ver 1.0 Camozzi Automation S.p.A.

  • Page 162: Contacts

    Contacts Camozzi Automation SpA Single-member company Via Eritrea, 20/I 25126 Brescia - Italy Tel. +39 030 37921 Fax +39 030 2400464 info@camozzi.com www.camozzi.com Product Certification National and International Directives, Regulations and Standards productcertification@camozzi.com Technical assistance Technical information Product information Special products Tel.+39 030 3792390...
  • Page 163 Camozzi Automation S.p.A. REGISTERED OFFICE: Via R. Rubattino, 81 - 20134 Milano (Italy) P.IVA IT 03207930177 OPERATIONAL HEADQUARTERS: Via Eritrea, 20/I - 25126 Brescia (Italy) Tel. +39 03037921 | Info@camozzi.com www.camozzi.com Technical assistance Tel. +39 030 3792790 service@camozzi.com Product certification...

This manual is also suitable for:

Cx seriesD1 seriesCx4 seriesD1D2D4 ... Show all

Table of Contents