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Related Manuals for SKF SSVC Stainless Steel
Summary of Contents for SKF SSVC Stainless Steel
- Page 1 Assembly Instructions SSVC Stainless Steel Version Lubricant metering device for progressive systems Creation date: 24.02.2023 Document no.: 951-171-065-EN Version: Read this manual before installing or commissioning the product and keep it at hand for later reference!
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Page 2: Masthead
Training www.skf.com/lubrication We conduct detailed training in order to enable maximum safety and efficiency. We recommend taking advantage of this Berlin Plant training. For further information, contact your authorized SKF Motzener Strasse 35/37 dealer or the manufacturer. 12277 Berlin Germany Tel. -
Page 3: Table Of Contents
6.2 Place of installation .............. 21 Table of contents 6.3 Fixation of the metering device at the place of installation ....................... 21 Masthead ..................... 2 6.4 Optional mounting bracket ..........21 Table of contents ................3 6.5 Configuring the SSVC metering device ......21 Safety alerts, visual presentation, and layout ........ -
Page 4: Safety Alerts, Visual Presentation, And Layout
1. Instruction steps: These indicate a chronological sequence Safety alerts, visual of instruction steps. The numbers of the steps are in bold and are followed by a period. If a new activity follows, the presentation, and layout numbering starts again at “1.” –... -
Page 5: Safety Instructions
Repair or maintenance work may be carried out only with the intended use. Avoid mixing up or wrong assembly of dismantled spare parts and accessories offered by SKF for the respective parts. Mark these parts accordingly. Clean dirty parts. product. -
Page 6: Initial Commissioning / Daily Start-Up
The components used must be suitable for the intended use and the existing operating conditions, such as maximum 1.7 Referenced documents operating pressure and ambient temperature range, and must not be subjected to torsion, shear and bending stress. In addition to this manual, the following documents must be In case of an emergency a stop is carried out by the measures observed by the respective target group: specified by the operator, e.g. -
Page 7: Residual Risks
1.9 Residual risks Table 1 Residual risks Residual risk Possible in life cycle Prevention/ remedy Personal injury, material damage due to A B C G H K Keep unauthorized persons away. No people may falling of raised parts. remain under suspended loads. Lift parts with adequate lifting devices. -
Page 8: Lubricants
Solid lubricants may only be used after prior consultation with make the selection in consultation with the supplier of the SKF. When solid lubricants are used in lubrication systems, the lubricant. If you have no or little experience in selecting following rules generally apply: lubricants for lubrication systems, please contact us. -
Page 9: Overview, Functional Description
3.2 Fields of application 3. Overview, functional SSVC metering devices can be used for almost all types of description applications within a progressive lubrication system. Typical fields of application: 3.1 General information • Construction machinery • Utility road vehicles The described metering devices are piston metering devices •... -
Page 10: Visual Monitoring With Indicator Pin
3.3.4 System-related monitoring Fig. 3 The individual components of a progressive lubrication system equipped with SSVC metering devices are functionally connected to each other. This means, in case of a blockade in the progressive lubrication system, the pistons of the metering devices cannot move any more. -
Page 11: Technical Data
4. Technical data 4.1 General technical data Table 3 General technical data Maximum operating pressure bar 350 Minimum operating pressure bar 20 Max. differential pressure between 2 outlets bar 100 Number of outlets 6-22 Installation position Inlet thread G1/8 Outlet thread M10 x 1 Connectable lubrication lines mm Ø... -
Page 12: Construction Sizes, Dimensions And Weights
4.2 Construction sizes, dimensions and weights Table 4 Construction sizes, dimensions and weights Weight Outlets Height (mm) Width (mm) Depth (mm) (kg) -
Page 13: Tightening Torques
4.3 Tightening torques Table 5 Tightening torques Position [Nm] Overview Piston level: 18-2 10 ± 1.0 KN/KNP/K-N 1+2+3 7 ± 1.0 Adapter to metering device 15 ± 1.0 NP/NE/NPB Piston detector to adapter 7 ± 0.5 18-2 Outlet level: 15 ± 0.5 B/C/D/E/N 11 ±... -
Page 14: Technical Data Of The Universal Piston Detector
4.4 Technical data of the universal piston detector Table 6 Part number 234-13163-9 Parameters Unit/Values Ambient temperature [°C] -40 to 85 Dimensional drawing Type of installation Flush mounted in the adapter Switching status display yellow (lit during damping) Electrical connection M12x1 connector, gold-plated contacts Rated switching distance [mm]... -
Page 15: Technical Data Proximity Switch Dc Version
4.5 Technical data proximity switch DC version Table 7 Part number 234-10812-8 Parameters Unit/Values Ambient temperature [°C] -25 to 70 Dimensional drawing Type of installation flush Switching status display yellow (lit during damping) Type of connection | Cable diameter 2000 mm PVC cable | 3.2 mm Cable version| Core cross-section [mm2] PBT | 3 x 0.14... -
Page 16: Technical Data Proximity Switch Ac/Dc Version
4.6 Technical data proximity switch AC/DC version Table 8 Part number 234-13180-3 Parameters Unit/Values Ambient temperature [°C] -25 to 80 Dimensional drawing Type of installation flush Switching status display yellow (lit during damping) Type of connection | Cable diameter 2000 mm PUR cable Cable version| Core cross-section 2 x 0.25 Rated switching distance... -
Page 17: Technical Data Of The Bipolar Piston Detector
4.7 Technical data of the bipolar piston detector Table 9 Part number 234-11454-1 Parameters Unit/Values Ambient temperature [°C] -40 to 85 Dimensional drawing Type of installation Flush mounted in the adapter Switching status display yellow (lit during damping) Electrical connection M12x1 connector, gold-plated contacts Voltage drop Minimum load current... -
Page 18: Technical Data Limit Switch
4.8 Technical data limit switch Table 10 Part number 234-13180-3 Parameters Unit/Values Ambient temperature [°C] -25 to 85 Dimensional drawing Type of installation laterally to the mounting bores Switching status display none Switch actuating force Switch detaching force Rated contact current 5 A at 250 AC Contact arrangement NO contact / NC contact type SP... -
Page 19: Type Identification Code
4.9 Type identification code Specifications regarding customer-specific cross-porting as well as dummy screw fittings ex works are not included in the type identification code. SSVC Type designation: Lubricant metering device (cross-porting) Dimension of the metering device body: _6 … 22: Number of possible outlets Outlet combination, optional Optional indication of the number of open outlets when using cap screws. -
Page 20: Delivery, Returns, Storage
5.4 Storage temperature range 5. Delivery, returns, storage For parts not filled with lubricant, the permitted storage 5.1 Delivery temperature is the same as the permitted ambient temperature range (see “Technical data”). After receipt of the shipment, it must be inspected for any shipping damage and for completeness according to the shipping documents. -
Page 21: Assembly
Proceeding: 6. Assembly 1. Position the metering device to be mounted at the place of installation Observe the safety instructions and the technical data in this 2. Transfer the drill pattern and then make the corresponding manual. Additionally, during assembly pay attention to the bores. -
Page 22: Changing The Metering Volume Internally
Should it be necessary to increase the lubricant volume of 6.5.2 Removing the set screws for cross- 0.2 cm per stroke and outlet for certainr outlets, this is porting achieved by internal cross-porting of single outlets. NOTE < NOTICE Repeated use of the coated set screws (2) results in internal Risk of damage to the superior machine due leakages thus impacting the metering accuracy and the to poor lubrication... -
Page 23: First Start-Up
The start-up is effected in the frame of the initial start-up of the fully and correctly mounted progressive lubrication system. 8. Operation SKF products operate automatically to the greatest possible extent. Basically, activities during standard operation are limited to: Regular functional checks as well as external cleaning in case of... -
Page 24: Maintenance And Repair
9. Maintenance and repair 9.1 Maintenance Regular and appropriate maintenance is a prerequisite to detect and clear faults in time. The specific time lines have to be determined, verified at regular intervals and adapted, if necessary, by the operator based on the operating conditions. If needed, copy the table for regular maintenance activities Table 11 Maintenance check list... -
Page 25: Cleaning
10. Cleaning 10.1 Basics Cleaning should be carried out in accordance with the operator's own company rules, and cleaning agents and devices and the personal protective equipment to be used should likewise be selected in accordance with those rules. Only cleaning agents compatible with the materials may be used for cleaning. -
Page 26: Faults, Causes, And Remedies
11. Faults, causes, and remedies Table 12 Fault table Fault Possible cause Remedy Poor or excessive lubrication of • Wrong setting of lubrication time Check and, if necessary, correct lubrication and pause times all lube points or pause time on the lubrication pump •... -
Page 27: Repairs
< 12. Repairs NOTICE Damage to the superior machine due to poor < lubrication caused by a malfunction of the WARNING pressure control valve Risk of injury The pressure control valve must be replaced with At a minimum, the following safety a new pressure control valve after the third measures must be taken before any triggering at the latest. -
Page 28: Spare Parts
14. Spare parts Spare parts may be used exclusively for replacement of identical defective parts. Modifications with spare parts on existing products are not allowed. 14.1 SSVC metering device Table 13 Standard version, stainless steel 1.4305 (V2A) Designation Qty. Part number Fig. -
Page 29: Screw Fittings For The Inlet Side
Table 16 Outlet fittings Designation Qty. Part number Fig. Push-in type fitting RV-6-M10x1-S01 Multi Pressure (tube 226-14091-4 Ø 6 mm) Screw-in fitting (tube Ø 6 mm) 504-31705-1 (1.4571) 14.3 Screw fittings for the inlet side Table 17 Inlet fittings Designation Qty. -
Page 30: Universal Piston Detector
14.6 Universal piston detector Table 20 Designation Qty. Part number Fig. Universal piston detector with adapter and O-ring 519-85224-1 Universal piston detector with adapter and O-ring and 3 m 664-85282-7 cable (2-core) Universal piston detector with adapter and O-ring and 5 m 664-85282-8 cable (2-core) Universal piston detector with adapter and O-ring and 7 m... - Page 32 ® SKF is a registered trademark of the SKF Group. ™ eLube is a trademark of the SKF Group. © SKF Group 2023 Reprint or reproduction of the contents of this information - even in part - is permitted only with SKF's prior written consent.
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