SKF PSG1 Operating Instructions Manual
SKF PSG1 Operating Instructions Manual

SKF PSG1 Operating Instructions Manual

Inductive piston detector
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Operating Instructions
Inductive piston detector
for metering devices PSG1, PSG2, SLC, SSV, SSVC, SSVD, SSV- E, SSVD- E, VP, VPB, VPK, VSG (NP / NPI), VSL (NP / NPI)
Created on:
10- 05- 2022
Document no.:
951- 181- 029- EN
Version:
03
Read these instructions before
installation or start- up of the
product and keep them readily
available for later consultation.

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Summary of Contents for SKF PSG1

  • Page 1 Operating Instructions Inductive piston detector for metering devices PSG1, PSG2, SLC, SSV, SSVC, SSVD, SSV- E, SSVD- E, VP, VPB, VPK, VSG (NP / NPI), VSL (NP / NPI) Created on: 10- 05- 2022 Document no.: 951- 181- 029- EN...
  • Page 2: Directive 2014/30/Eu, Annex Iv

    Manager, PD Germany Germany South Manufacturer: SKF Lubrication Systems Germany GmbH, Heinrich- Hertz- Str. 2- 8, 69190 Walldorf, Germany UK Declaration of Conformity pursuant to the Electromagnetic Compatibility Regulations 2016 No. 1091, Annex IV The manufacturer hereby declares under its sole responsibility conformity of the product described below with all relevant harmonization legislation of the United Kingdom at the time of placing on the market.
  • Page 3: Masthead

    Training www.skf.com/lubrication We conduct detailed training in order to enable maximum safety and efficiency. We recommend taking advantage of this training. Berlin Plant For further information, contact your authorized SKF dealer or Motzener Strasse 35/37 the manufacturer. 12277 Berlin Germany Tel.
  • Page 4: Table Of Contents

    3.2 How it works ................11 3.3 Control units and pumps ............11 3.4 Overview of the compatible lubricant metering devices with mounting dimension ............. 11 3.4.1 Metering device VPK / PSG1 Piston detector 2340- 00000093 ..........11 3.4.2 Metering device VPB Piston detector 2340- 00000094 ..........
  • Page 5: Safety Alerts, Visual Presentation, And Layout

    1. Inst ruct ion st eps: These indicate a chronological sequence Safety alerts, visual of instruction steps. The numbers of the steps are in bold and are followed by a period. If a new activity follows, the presentation, and layout Second- order inst ruct ion steps: In some cases, it is While reading these instructions, you will encounter various...
  • Page 6: Safety Instructions

    Unauthorized electricity. modifications and changes are therefore prohibited. Only original SKF spare parts and SKF accessories may be used. Specialist in mechanics Any unclear points regarding proper condition or correct Person with appropriate professional education, knowledge and assembly/operation must be clarified.
  • Page 7: Referenced Documents

    Use outside of the technical data and limits specified in this 2014/30/EU Electromagnetic Compatibility manual. 2011/65/EU Directive on the restriction of the use of certain hazardous substances in electrical and electronic equipment 1.6 Referenced documents (RoHS II) In addition to this manual, the following documents must be 1.12 Note on UKCA marking observed by the respective target group: Company instructions and approval rules...
  • Page 8: First Start- Up, Daily Start- Up

    possible. Avoid chafe points. Immobilize any moving or detached parts during the work. Adhere to the specified torques. If guards or safety devices need to be removed, they must be reinstalled immediately following conclusion of work and then checked for proper function. Check new parts for compliance with the intended use before using them.
  • Page 9: Residual Risks

    1.19 Residual risks Table 1 Residual risks Residual risk Possible in lifecycle Avoidance / Remedy Personal injury / property damage due G H K Unauthorized persons must be kept away. to falling of hoisted parts Personnel are not permitted to stand under hoisted parts.
  • Page 10: Lubricants

    Solid lubricants may only be used after prior consultation with make the selection in consultation with the supplier of the SKF. When solid lubricants are used in lubrication systems, the lubricant. If you have no or little experience in selecting following rules generally apply: lubricants for lubrication systems, please contact us.
  • Page 11: Overview, Functional Description

    Different part numbers for repeat orders. When reordering for the purpose of replacing or retrofitting the piston detector, t he part number of the respective retrofit kit must be used (see chapter Spare parts). 3.4.1 Metering device VPK / PSG1 Piston detector 2340- 00000093 Fig.
  • Page 12: Metering Device Vpb Piston

    3.4.2 Metering device VPB Piston detector 2340- 00000094 Fig. 2 1 VPB Mounting dimension 63.5 mm 3.4.3 Metering device SSV / SSVD / SSVC / SSV- E / SSVD- E / SLC / VSG (NP / NPI) / VSL (NP / NPI) Piston detector 2340- 00000095 Fig.
  • Page 13: Metering Device Vp / Psg2 Piston Detector 2340- 00000096

    3.4.4 Metering device VP / PSG2 Piston detector 2340- 00000096 Fig. 4 1 VP 2 PSG2 Mounting dimension 62.5 mm NOTE For all further dimensions, see Chapter 4.2.1 to 4.2.4 .
  • Page 14: Technical Data

    Inductive piston detector Item number Field of application / lubricant metering device: 2340- 00000093 VPK / PSG1 2340- 00000094 2340- 00000095 SSV / SSVD / SSVC / SSV- E / SSVD- E / SLC / VSG (NP / NPI) / VSL (NP / NPI)
  • Page 15: Dimensioned Drawings

    Table 4 SSV / SSVD / SSVC / SSV- E / SSVD- E / SLC / Field of application of lubricant metering device VPK / VSG / VSL (Type NPI) PSG1 Dimensioned drawing Dimensioned drawing <Co nt ent > <Co nt ent >...
  • Page 16: Electrical Connection

    4.3 Electrical connection WARNING Risk of injury At a minimum, the following safety measures are to be implemented when the electrical connection components are connected or when modifications are made to them: Unauthorized persons must be kept away Unlock the product and prevent it from being restarted Mark and secure the work area Check to ensure live voltage is no longer present Depressurizing the product...
  • Page 17: Example Of A Connection Between Two Inductive Piston Detectors With M12- Plug And Socket

    4.3.3 Example of a connection between two inductive piston detectors with M12- plug and socket Fig. 7 Legend 1 M12- Connection of an external control unit or centralized lubrication pump with control circuit board 2 M12- Coupler plug, straight 3 M12- Elbow- Coupling socket 4 M12- Tee connector (Pin 4 and Pin 2 separate) 5 M12- Coupler plug, straight 6 Inductive piston detector...
  • Page 18: Delivery, Returns, Storage

    5.4 Storage temperature range 5. Delivery, returns, storage For parts not filled with lubricant, the permitted storage 5.1 Delivery temperature is the same as the permitted ambient temperature After receipt of the shipment, it must be inspected for any 5.5 Declaration of decontamination shipping damage and for completeness according to the shipping documents.
  • Page 19: Assembly

    It should not be attached to the first or last module / piston with the adapter (if present) on the lubricant metering (lubricant metering device PSG1 / PSG2) device , taking care to ensure while doing so that any No active forces may occur on the piston detector...
  • Page 20 Observe electrical connection options in NOTE accordance with Chapter The Fig. shows installation on a PSG1- lubricant metering device; the appearance of the components may differ from Remove any contamination from the working area and the the depiction here, depending on the lubricant metering lubricant metering device, removing the collection device used (see Chapter 3.4 )
  • Page 21: First Start- Up

    Fig. 10 Fig. 11 Dismantling the piston detector with lubricant metering devices VSG / VSL < NOTICE Damage / malf unct ion Applies t o lubr icant met er ing devices VSG and VSL The Fig. shows as an example the dismantling of a piston detector 234- 13163- 9 with adapter 419- 74455- 1 at a VSG- metering device (left) and of a piston detector 2340- 00000095 at a...
  • Page 22: Operation

    8. Operation SKF products operate automatically to the greatest possible extent. Basically, activities during standard operation are limited to: Regular function checks Regular checks for contamination or damage 9. Maintenance and repair 9.1 Maintenance Careful and regular maintenance is required in order to detect and remedy possible faults in time. The specific intervals must always be determined by the operator according to the operating conditions and regularly reviewed and adapted where necessary.
  • Page 23: Cleaning

    10. Cleaning 10.1 Basics Cleaning should be carried out in accordance with the operator's own company rules, and cleaning agents and devices and the personal protective equipment to be used should likewise be selected in accordance with those rules. Only cleaning agents compatible with the materials may be used for cleaning.
  • Page 24: Faults, Causes, And Remedies

    The connection of a second piston Connect the signal lines of the piston detectors via a detector via a nonisolated Y- metering suitable T- plug (see Chapter 4.3.3 ). SKF recommends Incorrect signal output device cable can lead to reciprocal...
  • Page 25 Connection of two piston detectors NOTE Should a malfunction continue to be present after the possible fault causes have been worked through, then the entire lubricant metering device should be sent in to an SKF- Service/dealer for inspection, together with the piston detector.
  • Page 26: Shutdown, Disposal

    12. Shutdown, disposal 12.1 Temporary shutdown Temporary shutdowns should be done by a course of action to be defined by the operator. 12.2 Permanent shutdown, disassembly Permanent shutdown and disassembly of the product must be planned properly by the operator and conducted in compliance with all applicable laws and regulations.
  • Page 27: Spare Parts

    13.1 Spare parts Table 10 Retrofit kit / spare part Designation Pcs. Item number Retrofit kit VPK / PSG1 1 5781- 00000002 (Comprised of piston detector 2340- 00000093 and O- ring 10.00 x 1.5) Retrofit kit VPB 1 5781- 00000003 (Comprised of piston detector 2340- 00000094 and O- ring WVN 501- 10.00 x 1.00)
  • Page 29: Appendix

    14. Appendix 14.1 China RoHS Table Table 12...
  • Page 30 ® SKF and Lincoln are registered trademarks of the SKF Group. eLube is a trademark of the SKF Group. © SKF Group 2022 Reprint or reproduction of the contents of this information - even in part - is permitted only with SKF's prior written consent.

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