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Controller
PCSol 200
FOR SOLAR COLLECTORS
HEATER
PROGRAM
ANTI-FREEZING
TANK
PROTECTION
INSTALLATION AND OPERATION MANUAL
62.X .2
REVISION
SOFTWARE
PUMP
PUMP ROTATION
CONTROL
INTELLIGENT
SIMPLE IN USE
ALARM
NIGHT
GRAPHIC
COOLING
DISPLAY
PUMP
CIRCULATION
10 DAYS
CLOCK SUSTAIN
CLOCK
HEAT DISCHARGE
POOL
2015-05-26
CIRCULATION
HEATER SUPPORT
PROGRAM
TEMPORARY
HEAD OUTPUT
POWER
VACUUM
TWO COMPASS
COLLECTOR
DIRECTIONS
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Summary of Contents for Salus PCSol 200
- Page 1 Controller PCSol 200 FOR SOLAR COLLECTORS PUMP PUMP CIRCULATION PUMP ROTATION CIRCULATION HEATER SUPPORT CONTROL PROGRAM 10 DAYS HEATER INTELLIGENT CLOCK SUSTAIN TEMPORARY SIMPLE IN USE CLOCK HEAD OUTPUT PROGRAM ALARM POWER NIGHT GRAPHIC VACUUM TWO COMPASS ANTI-FREEZING HEAT DISCHARGE...
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Page 3: Table Of Contents
GENERAL INSTALLATION MANUAL DIRECTIVE WEEE 2002/96/EC 16. TECHNICAL DATA DOCUMENT KEEPING 16.1. ELEMENTS OF THE SET ....... 26 17. INSTALLATION OF PCSOL 200 17.1. INSTALLATION OF THE CONTROLLER .. 26 OPERATING MANUAL 17.2. EXTERNAL CIRCUITS CONNECTION..28 OPERATION 17.2.1. Use of connectors ....... 28 CONTROLLER MENU 17.2.2. -
Page 4: Safe Installation And Use
1. SAFE INSTALLATION AND USE Before you open casing, first disconnect power supply from the unit. The controller is designed only for household and similar use. controller must installed Before installation, service or maintenance accordance with the requirements of EN and prior to making any connections, always 60335-1 standard,... -
Page 5: General
In case when you move or sell the unit, please give the attached documents to its new 3. VERSIONS user. PCSol 200 PCSol 200 PCSol 200 Fig. 3.1 Table of controller revisions text... -
Page 7: Operating Manual
OPERATING MANUAL PCSol 200... -
Page 8: Operation
6. OPERATION 7. CONTROLLER MENU The controller has time during controller TOUCH&PLAY system operation, when you keep the that facilitates its encoder pressed for 3 seconds. it operation. Encoder is will cause exit to the main screen. 3sek. operated by its rotating and pressing. - Page 9 Values of settings are edited in scrollable submenu. Example for submenu preset is shown below. To edit setting value select required setting and press the knob; the value will start blinking. Now, rotate the knob to change the setting value. changed value will...
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Page 10: Settings Menu
off and the controller will use stable value for 8. SETTINGS MENU TDHWmin parameter (single temperature value all the time), during edition it may be seen that Access the temperature has the same value all along the diagram. This menu is used to make basic settings of the controller. -
Page 11: Circulation
Edition marker Current marker Current marker hour range value Fig. 9.4 Setting edition marker When you set temperature and pressed the knob, both edition marker and position marker will be displayed on the screen, and you may turn the knob to copy the value to adjacent positions. - Page 12 T2 sensor malfunction Alarm informs on incorrect operation or damage to T2 sensor. Check connections for continuity (connect) or short circuit (eliminate) in sensor circuit. Alarm will stop collector pump, algorithm stops DHW reservoir loading. T3 sensor malfunction Alarm informs on incorrect operation or damage to T3 sensor.
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Page 13: Options Menu
11.1. Restoring factory settings Solar panel B critical temperature This menu allows restoring factory system with two collectors (only Solar parameters and settings. In login screen enter thermal scheme H) alarm on exceeding critical password 0002 and confirm to restore only temperature (parameter TCOLcr) in B collector. -
Page 14: Operation Menu\ Econet
PCSol 200 Fig. 12.1 2 Page (1/3) of Nameplate Page (2/3) includes manufacturer’s contact details. About Fig. 12.4 Sound settings screen. When sounds are switched off, the knob turning will not be confirmed by acoustic signals. -
Page 15: Heat Output
Date and time setting must be confirmed First bar in the chart stands for energy with “OK”. When you select “CANCEL”, any recovered on current day and it is updated every changes will be rejected. full hour. The controller has function of sustaining At midnight, the controller will move data clock for 10 days. -
Page 16: Solar Applications
SOLAR APPLICATIONS In scheme B during night cooling, circulation on output P2 will be activated (regardless any time 14.1. Night cooling programs etc.); heater operation will stopped Due to the fact that in solar thermal (output H is turned off, regardless any time schemes C, F, I there is no risk of programs etc.). -
Page 17: Solar Thermal Scheme B
List of settings in Adjustment menu of H output depends also on eco function set up, TsDHW- Reservoir temperature preset. as described in „Adjustment” menu. Night cooling- YES enables / NO disables night TDHWmin temperature is set through cooling in hours 0 ÷5 main menu item TDHWmin. -
Page 18: Solar Thermal Scheme D
difference between T1 and T2 is still above drops below dTonDHW, the controller will start dTonDHW, the pump speed will remain at reducing the pump speed, until the difference 100%. said difference between between T1 and T2 reaches the value specified temperatures drops below... -
Page 19: Solar Thermal Scheme F
critical value (TCOLcr). Then, the controller will 14.6. Solar thermal scheme E allow switching on the collector pump for the reservoir A or B (with the priority for the Loading of two DHW reservoirs A and B reservoir A), by the time, when the reservoirs with priority function for reservoir A. -
Page 20: Solar Thermal Scheme G
between T1 and T2 is between the values dTonDHW ÷ dToffDHW the controller will calculate and set pump speed proportionally. When dToffDHW is reached, the pump will work at minimal speed (Pmin), below it will be stopped. After reaching preset temperature in priority circuit, the controller will switch the circuit. -
Page 21: Solar Thermal Scheme H
controller will be cooling down the reservoir The system will work, until T2 sensor (if night cooling function is enabled and if in reaches TsDHW preset, then collector pumps P1 hours ÷5 Night cooling and P2 are stopped. temperature is exceeded). Alarm TCOLcr –... -
Page 22: Solar Thermal Scheme J
until difference between T1 and T2 drops below dTonDHW, the controller reaches value specified will start reducing the pump speed, dToffPOOL. until the difference between T1 and T2 reaches If the difference between T1 and T2 is between value specified dToffDHW. -
Page 23: Solar Thermal Scheme K
regulator will be cooling down the container 14.12. Solar thermal scheme K (if night cooling function is enabled and Cooling temp. ON temperature is exceeded Loading A container-in-container type buffer with between 0 ÷5 low-temperature CH system assist. TCOLkr alarm – Enabling (YES) or disabling (NO) of the alarm of exceeding TCOLkr temperature. -
Page 24: Shut Down
Once the pump has stopped, P2 valve is set SHUT DOWN at “0” (power supply is cut off). The system operates until the temperature of Access water in DHW tank has reached the value set in TzCWU (read-out of T2 sensor), then it stops. Once T1 or T3 temperature of solar collector reached... -
Page 25: Installation Manual
INSTALLATION MANUAL PCSol 200... -
Page 26: Technical Data
TECHNICAL DATA Available versions of PCSol 200: Collector temperature input (T1) Temperature input (T2) Measurement inputs (low-voltage) Temperature input (T3) Temperature input (T4) Other inputs/outputs: Communication port RS485 (low-voltage) Output (H) 5-6V/0,1A (DC) Output P1: 230V/ max 0,5A (AC) High-voltage outputs:... - Page 27 For how to open the unit casing see the picture The controller must be installed in a way that: below. it is securely mounted on flat base, using all mounting points (3 in controller casing itself and 4 intermediate plate); degree of protection is ensured suitably to environmental conditions;...
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Page 28: External Circuits Connection
17.2. External circuits connection. Fig. 17.3 Controller inside view with terminals 17.2.1. Use of connectors The controller is provided with spring loaded terminals suitable for reception of wire with an end sleeve. The table below includes permissible size ranges for wires connected to the controller terminals: Circuit type Wire cross-section Power supply circuits... -
Page 29: Power Supply Connection
Pump P2 is connected analogically as pump P1. 17.2.2. Power supply connection The controller is designed for supply voltage 230V~, 50Hz. Supply is connected to terminals L, N. Electric connection diagram is presented in Fig. 17.5. and Fig. 17.6. 230V supply wires must be lead so as their contact with sensor and other low-voltage Supply cabling is prevented, additionally, all cables may... -
Page 30: Temperature Sensor Installation
Table sensor resistance against If you need mount your sensor on pipe surface temperature: (e.g. CH temp. measurement), then the sensor coat must be attached using a brace, temperature resistance and the jointing point to insulate e.g. with foam -25 ºC 901,9 Ω... - Page 31 Supply 230~ Supply Receiver Fig. 17.11 Connection of three-way, bipolarly controlled Fig. 17.10 Connection of relay to H output. valve to H output Three-way switching valve If the valve has grounding terminal, connect it The output may be used for a three-way directly to the valve.
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Page 32: Econet Internet Module Connection
APPLICATION SCHEMES 18.1. Solar Application scheme A Loading of DHW reservoir from collector. Fig. 18.1 Schemat aplikacyjny A Installation notes 1. For the controller to count heat output, install additional CT6 sensor on the outlet of lower pipe coil from DHW reservoir and connect to T4 input (or T3 for Basic). The sensor must be installed possibly near the connector pipe. -
Page 33: Solar Application Scheme B
18.2. Solar Application scheme B Loading of DHW reservoir from solar panel with additional function of extra heating with a heater, when the solar panel stops supplying energy and with control of DHW circuit with circulation pump. In this layout, it is required to connect T3 sensor and it must be installed in the reservoir over a heater. -
Page 34: Solar Application Scheme C
18.3. Solar Application scheme C Loading of DHW reservoir from a solar panel with additional function of heat discharge to drain system, when the reservoir maximal temperature (TDHWmax) is exceeded. In this layout, T3 sensor is optional and its connection is not required. Electro-valve must be connected to P2 pump outlet. -
Page 35: Solar Application Scheme D
18.4. Solar Application scheme D Loading of DHW reservoir from a solar panel and transfer of accumulated heat to the reservoir B. Fig. 18.4 Application scheme D Installation notes 1. This scheme requires two additional CT6 sensors. 2. Circulation pump is connected to H output through a relay with contact current not lower than the current of the circulation pump. -
Page 36: Solar Application Scheme E
18.5. Solar Application scheme E Loading of two DHW reservoirs (A and B) with loading priority for reservoir A. Fig. 18.5 Application scheme E Installation notes 1. For the controller to count heat output, it is required to install additional CT6 sensor outside circuits of pumps P1 and P2 and connect it to T4 input. -
Page 37: Solar Application Scheme F
18.6. Solar Application scheme F Heating of DHW reservoir and pool with Priority function. Fig. 18.6 Application scheme F Installation notes 1. For the controller to count heat output, install additional CT6 sensor outside circuits of three-way valve H and connect it to T4 input. The sensor should be installed possibly close to the H outlet. 2. -
Page 38: Solar Application Scheme G
18.7. Solar Application scheme G Loading of DHW reservoir with solar collector and boiler. Fig. 18.7 Application scheme G Installation notes 1. Circulation pump is connected to H output through a relay with contact current not lower than the current of the circulation pump. It is recommended to use relays with two switching tracks, see details in section 17.2.5 Output H. -
Page 39: Solar Application Scheme H
18.8. Solar Application scheme H Loading of DHW reservoir from two sets of solar collectors oriented in two directions. Fig. 18.8 Application scheme H Installation notes 1. For correct operation the system must be equipped with return valves mounted on the solar panel outlets. -
Page 40: Solar Application Scheme I
18.9. Solar Application scheme I Loading of pool system from solar collector. Fig. 18.9 Application scheme I Installation notes 1. For the controller to count heat output, it is required to install additional CT6 sensor directly on the return from the pool exchange, and connect it to T4 measurement input. Setting notes 1. -
Page 41: Solar Application Scheme J
18.10. Solar Application scheme J Collector operation with additional back-up source. Fig. 18.10 Application scheme J Installation notes: 1. For the controller to count heat output, it is required to install additional CT6 sensor directly on the return from the DHW reservoir lower pipe coil and connect it to T4 measurement input. 2. -
Page 42: Solar Application Scheme K
18.11. Solar Application scheme K Charging A Buffet with a solar panel. „Container-in-container” type buffer. The regulator supports CH system. Fig. 18.11 Application scheme K *Pumps marked in the scheme as P are not controlled by BLUESol 02 regulator. Installation instructions 1. -
Page 43: Aplikacja Schemat Solarny L
18.12. Aplikacja schemat solarny L DHW tank is loaded by two solar collector sets oriented towards two points of compass using one pump group and collector circuit switching valve. Mains 230V~ Fig. 18.12 Application scheme L Installation notes 1. 3-way/1-way control valve was considered in this diagram. Valve is switched back by means of a spring. -
Page 44: Casing Closing
CONTROLLER OPTIONS CASING CLOSING Access To close the unit casing hook the casing cover with recesses against the base insets (shown in Fig. 19.1) Access to the controller options is protected with password and to make any changes you must log-in with a service password. Fig. -
Page 45: System Options\Settings
The collector pump will be started only below 20.1. System Options\Settings dToffDHW or dToffPOOL (depending on scheme). following settings available TCOLcr – collector critical temperature. depending on scheme and version: Temperature which regardless of reaching Classic reservoir preset (TsDHW) or pool preset (TsPOOL) will start the collector pump at 100% capacity in order to discharge heat A B C D E F G H I... -
Page 46: I\O Options\Configuration
To clear any compensation data for the track, tP – Minimal time of the collector pump work. If enter 0.0 value. difference between collector The procedure may be conducted using reservoir temperatures drops to dTon, the ohmmeter to measure resistance of both cable collector pump will be started for the time of conductors selecting... -
Page 47: Vacuum Collector Function
controller will alarm that it is not possible to continue antifreeze function. 20.3.1. Vacuum collector function Work fluid – type of fluid used in the system. Settings needed for the vacuum collector Correct setting required good function are described previous section. performance of antifreeze function and heat vacuum collector... -
Page 48: Fuse Replacement
FUSE REPLACEMENT Cut off power supply to the controller before fuse replacement. A 1.25A time-delay subminiature fuse with minimum interrupting current of 100A should be used, as per IEC 60127 standard. An example of a fuse meeting the requirements is Schurter MXT-250 time-delay fuse. - Page 49 Record of changes Rev. 62.X.1 of 25-07-2013 Added solar scheme L Rev. 62.X.2 of 15-04-2014 Added information about fuse replacement.
- Page 52 SALUS Controls Made in Poland...
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