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Related Manuals for Qimarox Twistrunner TRr5
Summary of Contents for Qimarox Twistrunner TRr5
- Page 1 User Manual Twistrunner TRr5 Version 1.0 -12/13/2019...
- Page 2 All rights reserved. No part of this publication may be reproduced, stored in a computer database or published in any form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior written permission from Qimarox. UM Twistrunner TRr5 v1.0 EN...
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Page 3: Table Of Contents
Installation Delivery ..........................15 Unpacking ......................... 15 Location ..........................15 On-site transport ....................... 15 Preparations for a Qimarox installation (optional) ............. 16 Installing the machine ....................... 17 Maintenance Specific safety regulations ....................19 Preventive maintenance schedule ..................19 Cleaning ..........................21... -
Page 4: About This Manual
This manual provides information about the Twistrunner TRr5 machine, that is used for turning a product 90 degrees over a transportation surface, if necessary to create a pattern in a formed layer of product. Henceforth the Twistrunner TRr5 will be referred to as the ‘machine’. This manual is intended for: •... -
Page 5: Symbols Used In The Manual
Combination of machines that is used for palletising system Area around the machine that unauthorized personnel cannot enter for Fenced area safety reasons. Further support and information Qimarox can supply additional expertise and support services, for: Training Global support ... -
Page 6: General
You must obtain written confirmation from Qimarox before using the machine in a modified or unspecified manner. Qimarox cannot be held liable for any accidents and/or damages that may occur through inappropriate unauthorized use of the machine. -
Page 7: Warranty
The reader should consult Qimarox if errors are suspected. In no event shall Qimarox be liable for any damages arising out of or related to this user manual or the information contained in it. Except as specified herein, Qimarox makes no warranties, express or implied, and expressly disclaims any warranty of non-infringement, merchantability or fitness for a particular purpose. -
Page 8: Safety
Before any person operates, sets up, electrically installs or maintains the machine, permission to carry out these tasks must be obtained from Qimarox. Qimarox determines if the person is qualified for carrying out the given task. The machine should only be operated by qualified personnel. -
Page 9: Safety Provisions
If changes and modifications are outside the scope of specifications given by Qimarox in this manual and Qimarox has not granted permission changes and modifications, then the changes and modifications will entirely be the responsibility of those persons responsible for carrying out the changes and modifications. - Page 10 If the fenced area is fitted with a door, it must have a safety switch to shut down the system when opened. If Qimarox supplies the safety fencing, the specifications will be included in the machine layout drawing. 3.4.3 Safety controls...
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Page 11: Potential Risks
Safety Potential risks The machine is intended to be integrated into a palletising system. Qimarox has attempted to protect against as many hazards as possible. The following potential risks should be addressed before machine and assembled parts are put into operation: ... -
Page 12: Description
B Gearmotor C Drive Belt D Rollers E Turning cam Working principle of the machine This is an example of the machine in a palletising system. Direction A The machine B Turning cam C Product UM Twistrunner TRr5 v1.0 EN... -
Page 13: Specifications
A second sensor (T2) is mounted just at the beginning of the discharge conveyor, or in this example the Qimarox product formation deck, to detect if the product is turned and has left the machine. The next product can be fed onto the machine after sensor T2 is uncovered after is has been covered if the next product has a different turning action. - Page 14 The machine must be controlled with a frequency inverter combined with motion control to ensure a smooth start stop movement and accurate positioning. The motor safety relays must meet EN-IEC 60204-1 specifications. The setting range depends on the motor specifications. UM Twistrunner TRr5 v1.0 EN...
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Page 15: Installation
The machine will be delivered fully assembled. Unpacking 1. Check the packing list when unpacking the machine. 2. Immediately report damaged or missing parts to Qimarox. Location Refer to the machine layout drawing for detailed information about the location of the machine. -
Page 16: Preparations For A Qimarox Installation (Optional)
1. Indicate the contact person to whom the mechanic of Qimarox must report when arriving or leaving before and after the installation. 2. Make sure that the mechanic of Qimarox is assisted by qualified mechanics of the client. Refer to chapter 3. -
Page 17: Installing The Machine
2. Mount the machine with M8 bolts (6x) on the palletising system using the fixation points M8 (A) present on the product formation deck. 3. Check if the machine is completely level. 4. Disconnect the hoisting system UM Twistrunner TRr5 v1.0 EN... - Page 18 Installation 5.6.2 Tensioning the belt 1. Untighten bolt A and nut B 2. Tighten nut C till the belt has the right tension 3. Retighten nut B and bolt A UM Twistrunner TRr5 v1.0 EN...
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Page 19: Maintenance
Adjust the maintenance frequency to the actual number of running hours per year. • If required, Qimarox can carry out the maintenance activities. Specific safety regulations For the proper functioning of the machine the various machine parts must be regularly maintained. - Page 20 Definition Action when required by the check Gear motor Follow the instructions in the Follow the instructions in the manual of the manufacturer of manual of the manufacturer of the gear motor. the gear motor. UM Twistrunner TRr5 v1.0 EN...
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Page 21: Cleaning
Secure the main power supply switch with a padlock. Remove deposit and dirt by hand. Report any damage to the technically responsible person or to Qimarox and make sure that any damage is remedied before restarting the machine. UM Twistrunner TRr5 v1.0 EN... -
Page 22: Troubleshooting
Check the fan for damage. The motor gets Loose contact or broken cable Check the power circuit for overheated and runs at in the power circuit of the loose contacts or broken a low speed. motor. cables. UM Twistrunner TRr5 v1.0 EN... - Page 23 Tighten driving belt. properly. Rollers do not run with Driving belt tension too low. Tighten driving belt. product on machine. Product detection Sensor do not match product Adjust sensors to match product errors. measurements. height and width. UM Twistrunner TRr5 v1.0 EN...
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Page 24: Ce Declaration Of Conformity
CE declaration of conformity CE declaration of conformity The CE declaration can be found in the User manual of the complete system. This manual is provided by the system integrator. UM Twistrunner TRr5 v1.0 EN... -
Page 25: Electrical Drawings
The machine should always be controlled by a frequency inverter. The required drive frequency can be found in the specification sheet. Drive type: SEW 3PH Connection main power: http://www.productliften.nl/media/text/240/247/680010306.pdf Connection TF: http://www.productliften.nl/media/text/240/247/681510306.pdf Connection BR: http://www.productliften.nl/media/text/240/247/69001006.pdf Other connection diagrams DR: http://www.productliften.nl/media/text/240/247/9pd0058us.pdf UM Twistrunner TRr5 v1.0 EN... - Page 26 Electrical drawings Nobelstraat 43 3846 CE Harderwijk Tel: +31 341 436 700 Fax: +31 341 436 701 E-mail: info@qimarox.com Internet: www.qimarox.com UM Twistrunner TRr5 v1.0 EN...
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