Related Manuals for Qimarox HR9
Summary of Contents for Qimarox HR9
- Page 1 User manual Palletiser HR9 (partly completed machine) Assembly Project number: QS21XXXX Machine identification: Assembly Version: 1.0 24 June 2021...
- Page 2 Tel: +31 341 436 700 Nobelstraat 43 Fax: +31 341 436 701 3846 CE Harderwijk, Email: info@qimarox.com Inter- The Netherlands net: www.qimarox.com Copyright © Qimarox All rights reserved. No part of this publication may be reproduced, stored in a database or...
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Page 3: Introduction
Introduction This manual informs the operator about the safe use and daily maintenance of the assembly partly completed Palletiser HR9. This assembly will be referred to as ‘machine’ in the rest of this manual. The machine is intended to be assembled with a control system, safety devices and other ma- chines. - Page 4 Introduction Main components The Palletiser HR9 consists of the following main components, which have their own manuals: Metering belt conveyor BC1 UM Belt conveyor BC1 v1.1 EN.pdf Turning unit (Twistrunner) TR6 UM Twistrunner TRr1_6 v1.0 EN.pdf Product formation deck PFS7 UM Product formation v1.0 EN.pdf...
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Page 5: Table Of Contents
Contents Contents Introduction ............................3 Contents ............................. 5 Document history ..........................6 Introduction ..........................7 Warning ..........................7 Manufacturer ........................7 Related documents ....................... 7 Machine identification / CE marking ..................8 Warranty ..........................9 Liability ..........................9 Safety precautions ........................10 Safety and warning symbols .................... -
Page 6: Document History
Contents 4.4.4 Mute lamp light curtain at pallet outfeed ..............26 4.4.5 Main control panel ....................... 26 Maintenance ..........................27 Safety precautions ......................27 Maintenance schedule ......................28 5.2.1 Daily maintenance ....................... 28 6 ....................Fout! Bladwijzer niet gedefinieerd. Transport and storage ........................29 Safety precautions ...................... -
Page 7: Introduction
WARNING Optimal safety is only guaranteed if you read this manual carefully before using or working on the machine. 1.2 Manufacturer Machine manufactured by: Qimarox B.V. Nobelstraat 43 3846 CE Hardewijk, The Netherlands Telephone: +31 341 436 700 Fax:... -
Page 8: Machine Identification / Ce Marking
Introduction 1.4 Machine identification / CE marking The machine is referred to as the ‘Palletiser HR9’. The year of construction of the machine is 2019. The machine identification plate is mounted on the machine according to figure 1-1. Manufacturing year... -
Page 9: Warranty
Introduction 1.5 Warranty Qimarox guarantees the machine from the delivery date. Please refer to the provisions as mentioned in the order confirmation of this order for the spe- cific warranty terms. The warranty applies only if the machine is used in accordance with the specifications men- tioned and if the operating and maintenance instructions are followed. -
Page 10: Safety Precautions
Safety precautions 2 Safety precautions 2.1 Safety and warning symbols Various safety and warning symbols are used in this manual. In order of severity, these are: Additional information for the user. WARNING Indicates damage to the machine or product if the instructions are not followed care- fully. - Page 11 Safety precautions A full size safety layout is provided with the relating documents (see paragraph 1.3 for the complete list). • Electrical hazard (not shown) on electrical equipment where hazardous electrical voltage is present. Figure 2-2: Pictogram ‘Electrical hazard’ • Warning: Read the Manual before use (not shown) at the main switch of the machine.
- Page 12 Safety precautions • Safety helmet mandatory (not shown) when working at heights, under lifts and under load. Figure 2-6: Pictogram ‘Safety helmet mandatory’ • Camera surveillance (not shown) at doors in safety fencing in the vicinity of CCTV cameras Figure 2-7: Pictogram ‘Camera surveillance’ UM Assembly Palletiser HR7 (partly completed) QS203263 v1.0...
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Page 13: Operator
Safety precautions 2.3 Operator Only qualified personnel may operate the machine. A qualified operator has experience with operating machinery and is informed about the contents of this manual. WARNING The safety precautions in this manual must be observed. Non-compliance with these precautions can result in unacceptable risk. -
Page 14: Safety
Safety precautions 2.5 Safety 2.5.1 General At the time of delivery, the machine only complies with the essential health and safety requirements of the European Union stated on the enclosed Declaration of Incorporation for Machinery. Before the machine can be put into operation, the other requirements must be met. This means that the machine then complies fully with the Machinery Directive and can be safely operated and maintained if all safety measures are observed. -
Page 15: Working At Heights, Under Lifts And Under Loads
Safety precautions 2.5.2 Working at heights, under lifts and under loads Wear a safety helmet when working at heights, under lifts and under loads. Wearing a safety helmet is mandatory if the risks entailed by the work necessitate this. This is highly recommended when working under loads, for instance, where there is a risk of prod- ucts falling. -
Page 16: Hazardous Areas
Safety precautions 2.5.3 Hazardous areas The completed machine can be divided into multiple hazardous areas For example: • Zone 1: Supply conveyor. • Zone 2: Palletiser and PRmk10 lift (partly completed machine). • Zone 3: Pallet supply. • Zone 4: Pallet output. An example of these hazardous zones is shown in the following figure. -
Page 17: Safety Devices
Safety precautions 2.6 Safety devices The machine is equipped with a mechanical locking device of the lift as a safety device. In order to fully comply with the Machinery Directive, a number of additional safety devices must be added before the machine can be put into service. -
Page 18: Emergency Stop Buttons / Machine Stop Buttons
Safety precautions 2.6.1 Emergency stop buttons / Machine stop buttons: Partly completed machines must be fitted with emergency stop buttons and/or machine stop buttons. The emergency stop buttons or machine stop buttons can be placed in the following positions: • On the control cabinet. -
Page 19: Security Fencing With Safety Doors
Safety precautions 2.6.2 Security fencing with safety doors Figure 2-13: Security fencing with safety doors The machine must be fitted with all-round safety fencing. This fencing shall comply with stand- ards EN-ISO 13857 and EN 619. • To protect the operator from the dangers behind these fences. The safety fencing must always be placed around the machine. -
Page 20: Safety Light Curtains
Safety precautions 2.6.3 Safety light curtains Figure 2-14: Safety light curtains (example) The completed machine can be equipped with safety light curtains: • In the opening of the fence for the pallet dispenser (1). • In the opening of the fence above the pallet outfeed (2). If a safety light curtain is triggered, the zone in question stops. -
Page 21: Mechanical Locking Device Lift
Safety precautions 2.6.4 Mechanical locking device lift Figure 2-15: Mechanical locking device pallet lift The pallet lift of the machine is equipped with a mechanical protection against the uncontrolled lowering of the carrier. The protection is a lock which is activated automatically when entering the hazardous zone of the lift. -
Page 22: Installation
• Before using the machine for the first time. § 3.2.3 HAZARD The installation must be carried out under the responsibility of Qimarox or under the responsibility of a supplier authorised by Qimarox. The manuals of the various components can be found in the Technical file. -
Page 23: Installing The Machine
Installation • Take into account the dimensions of the machine. Provide sufficient space for passages. Provide sufficient working space. See Appendix 1 ‘Specifications’ for the dimensions. • Place the machine level. • Secure the machine to the floor with suitable anchoring. 3.2.2 Installing the machine •... -
Page 24: Machine Description
Machine description 4 Machine description 4.1 Function The machine has the following function: • Stacking of products on pallets. WARNING It is not permitted to use the machine for purposes other than those mentioned above. 4.2 Overview of the partly completed machine Figuur 4-1: Overzicht The machine consists of the following parts: Metering belt conveyor BC1... -
Page 25: Process Description
Maintenance 4.3 Process description The full description of the operation can be found in the manuals of the various (main) components. 1. The products (boxes) are supplied to the palletiser via roller conveyors, conveyor belts and right-angle transfer devices. 2. Empty pallets are supplied automatically from a pallet dispenser. An empty pallet is conveyed from the pallet dispenser to the pallet lift by a pallet conveyor (not in this de- livery) and positioned there. -
Page 26: Controls
Maintenance 4.4 Controls The machine’s controls are not included in the scope of delivery and are therefore not de- scribed in this manual. Examples of controls can be found in the Electrical Diagram (for partly completed machine). 4.4.1 Main switch Not included in delivery. -
Page 27: Maintenance
Maintenance 5 Maintenance 5.1 Safety precautions HAZARD Only qualified personnel should carry out maintenance work on the machine. HAZARD Always disconnect the power supply before carrying out maintenance work on the machine. HAZARD Make sure that the machine is completely switched off before performing mainte- nance work. -
Page 28: Maintenance Schedule
Maintenance 5.2 Maintenance schedule The machine is composed of different components, which have their own manual. Consult the manuals of the components when servicing them. 5.2.1 Daily maintenance Items Maintenance work • Check the operation of the machine, make sure Operation of the machine that all machine parts function properly. -
Page 29: Transport And Storage
For more information see Safety precautions in Chapter 2. 6.2 Transport and storage of the machine When transporting and, if necessary, storing the machine, always consult: • Qimarox WARNING Only qualified staff is authorised to transport and store the machine UM Assembly Palletiser HR7 (partly completed) QS203263 v1.0... -
Page 30: Removal
For more information see Safety precautions in Chapter 2. 7.2 Removal of the machine When removing the machine, always consult: • Qimarox WARNING Only qualified personnel are authorised to remove the machine. 7.3 Environmental aspects Observe the following environmental aspects: •... -
Page 31: Appendix 1 - Specifications
Appendix 1 – Specifications Appendix 1 – Specifications The machine is composed of different components, which have their own manual. Consult the manuals of the components for specifications. Technical data of the partly completed Palletiser HR9 Assembly „Customer name“ QS21XXXXX Customer name Type... -
Page 32: Appendix 2 - Decleration Of Incorporation
Appendix 2 – Decleration of incorporation Appendix 2 – Decleration of incorporation The declaration of incorporation in this appendix has no signature and has possibly not been filled out completely. The complete declaration of incorporations of the machine is supplied as a separate document. UM Assembly Palletiser HR7 (partly completed) QS203263 v1.0... - Page 33 Declares vis-à-vis the partly completed machine: Name Palletiser installation Function Stacking of products on pallets Model / Type Assembly palletiser Highrunner HR9 Design according to layout drawing AE010... (see separate declaration document) Year of construction 2021 QS21XXXXX Assembly …...
- Page 34 Appendix 2 – Decleration of incorporation Essential health and safety requirements relating to the design and construction of machin- ery under the Machinery Directive 2006/42/EC Paragraph (1) Compliance (1) Paragraph (2) Compliance (2) 1.1.1 1.5.6 1.1.2 1.5.7 1.1.3 1.5.8 1.1.4 1.5.9 1.1.5 1.5.10...
- Page 35 Appendix 2 – Decleration of incorporation Reason Paragraph Motivation 1.2.x, 1.3.6, 1.4.3 Control systems by system integrator 1.3.3 Fencing against falling product from pallet elevator by integrator 1.3.7, 1.3.8.2, 1.4.x, Fencing and safety light curtains by system integrator 1.5.14, 1.6.1 1.5.11, 1.6.3 Realisation and part of design by system integrator 1.6.1...
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