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Related Manuals for Qimarox Twistrunner TRr3
Summary of Contents for Qimarox Twistrunner TRr3
- Page 1 User Manual Twistrunner TRr3 Version 1.0 -11/25/2019...
- Page 2 All rights reserved. No part of this publication may be reproduced, stored in a computer database or published in any form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior written permission from Qimarox. UM Twistrunner TRr3 v1.0 EN...
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Page 3: Table Of Contents
Installation Delivery ..........................16 Unpacking ......................... 16 Location ..........................16 On-site transport ....................... 16 Preparations for a Qimarox installation (optional) ............. 17 Installing the machine ....................... 18 Maintenance Specific safety regulations ....................21 Preventive maintenance schedule ..................21 Cleaning ..........................23... -
Page 4: About This Manual
About this manual Introduction This manual provides information about the Twistrunner TRr3 machine, that is used for turning a product 90°, -90° or 180°. Henceforth the Twistrunner TRr3 will be referred to as the ‘machine’. This manual is intended for: •... -
Page 5: Symbols Used In The Manual
Area around the machine that unauthorized personnel cannot enter for Fenced area safety reasons. Further support and information Qimarox can supply additional expertise and support services, for: Training Global support ... -
Page 6: General
You must obtain written confirmation from Qimarox before using the machine in a modified or unspecified manner. Qimarox cannot be held liable for any accidents and/or damages that may occur through inappropriate unauthorized use of the machine. -
Page 7: Warranty
The reader should consult Qimarox if errors are suspected. In no event shall Qimarox be liable for any damages arising out of or related to this user manual or the information contained in it. Except as specified herein, Qimarox makes no warranties, express or implied, and expressly disclaims any warranty of non-infringement, merchantability or fitness for a particular purpose. -
Page 8: Safety
Before any person operates, sets up, electrically installs or maintains the machine, permission to carry out these tasks must be obtained from Qimarox. Qimarox determines if the person is qualified for carrying out the given task. The machine should only be operated by qualified personnel. -
Page 9: Safety Provisions
If changes and modifications are outside the scope of specifications given by Qimarox in this manual and Qimarox has not granted permission changes and modifications, then the changes and modifications will entirely be the responsibility of those persons responsible for carrying out the changes and modifications. - Page 10 If the fenced area is fitted with a door, it must have a safety switch to shut down the system when opened. If Qimarox supplies the safety fencing, the specifications will be included in the machine layout drawing. Safety controls...
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Page 11: Potential Risks
Safety Potential risks The machine is intended to be integrated into a transportation system. Qimarox has attempted to protect against as many hazards as possible. The following potential risks should be addressed before machine and assembled parts are put into operation: ... -
Page 12: Description
Two belts, driven by a gearmotor run alongside the rollers to drive them. A second gearmotor, mounted below the rollers, drives the turning cross. The turning cross is moved up and down via pneumatic cylinders. UM Twistrunner TRr3 v1.0 EN... -
Page 13: Working Principle Of The Machine
B2, the machine is ready to receive a new product. Turning cross Pneumatic cylinder Pneumatic cylinder Gearmotor turning cross Turning cross When starting the machine, a reference procedure for the turning cross is needed. During this UM Twistrunner TRr3 v1.0 EN... -
Page 14: Connection Unit
Adjustments to the machine to accommodate other products and/or layers, different speeds or travels may only be carried out by Qimarox or after written permission from Qimarox has been obtained. - Page 15 The machine must be controlled with a frequency inverter combined with motion control to ensure a smooth start stop movement and accurate positioning. The motor safety relays must meet EN-IEC 60204-1 specifications. The setting range depends on the motor specifications. UM Twistrunner TRr3 v1.0 EN...
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Page 16: Installation
The machine will be delivered fully assembled. Unpacking 1. Check the packing list when unpacking the machine. 2. Immediately report damaged or missing parts to Qimarox. Location Refer to the machine layout drawing for detailed information about the location of the machine. -
Page 17: Preparations For A Qimarox Installation (Optional)
1. Indicate the contact person to whom the mechanic of Qimarox must report when arriving or leaving before and after the installation. 2. Make sure that the mechanic of Qimarox is assisted by qualified mechanics of the client. Refer to chapter 3. -
Page 18: Installing The Machine
3. Check if the machine is completely level. 4. Disconnect the hoisting system Note When installing the machine within a Qimarox palletising system the fixation points M10 are used to mount supports and brackets to fix the machine to the palletising system. - Page 19 4. Attach the machine to the floor. 5. Disconnect the hoisting system. Note Use Fischer FBN II 12/100 bolts or equivalent (not included). For the specifications of the bolts, refer to the information of the supplier. UM Twistrunner TRr3 v1.0 EN...
- Page 20 Make sure to tension the belt equally on both sides to prevent turning of the product by the rollers. 1. Fasten the M10 nuts on both sides to secure the tensioner. 2. Fasten the M10 bolts at both sides of the tensioning roller. UM Twistrunner TRr3 v1.0 EN...
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Page 21: Maintenance
Adjust the maintenance frequency to the actual number of running hours per year. • If required, Qimarox can carry out the maintenance activities. Specific safety regulations For the proper functioning of the machine the various machine parts must be regularly maintained. - Page 22 Definition Action when required by the check Gear motor Follow the instructions in the Follow the instructions in the manual of the manufacturer of manual of the manufacturer of the gear motor. the gear motor. UM Twistrunner TRr3 v1.0 EN...
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Page 23: Cleaning
Secure the main power supply switch with a padlock. Remove deposit and dirt by hand. Report any damage to the technically responsible person or to Qimarox and make sure that any damage is remedied before restarting the machine. UM Twistrunner TRr3 v1.0 EN... -
Page 24: Troubleshooting
Check the fan for damage. The motor gets Loose contact or broken cable Check the power circuit for overheated and runs at in the power circuit of the loose contacts or broken a low speed. motor. cables. UM Twistrunner TRr3 v1.0 EN... - Page 25 Tighten driving belt. properly. Rollers do not run with Driving belt tension too low. Tighten driving belt. product on machine. Product detection Sensor do not match product Adjust sensors to match product errors. measurements. height and width. UM Twistrunner TRr3 v1.0 EN...
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Page 26: Ce Declaration Of Conformity
If the machine is part of a transport system, the CE declaration can be found in the User manual of the complete system. This manual is provided by the system integrator. If the machine is bought as a standalone component, refer to the specification sheet for the CE declaration of conformity. UM Twistrunner TRr3 v1.0 EN... -
Page 27: Electrical Drawings
The machine should always be controlled by a frequency inverter. The required drive frequency can be found in the specification sheet. Drive type: SEW 3PH Connection main power: http://www.productliften.nl/media/text/240/247/680010306.pdf Connection TF: http://www.productliften.nl/media/text/240/247/681510306.pdf Connection BR: http://www.productliften.nl/media/text/240/247/69001006.pdf Other connection diagrams DR: http://www.productliften.nl/media/text/240/247/9pd0058us.pdf UM Twistrunner TRr3 v1.0 EN... -
Page 28: 10 Pneumatic Circuit Drawing
Pneumatic circuit drawing 10 Pneumatic circuit drawing Min. operating pressure: 6 bar. Operating medium: Compressed air in accordance with ISO 8573-1:2010 [7:4:4]. UM Twistrunner TRr3 v1.0 EN... - Page 29 Pneumatic circuit drawing Nobelstraat 43 3846 CE Harderwijk Tel: +31 341 436 700 Fax: +31 341 436 701 E-mail: info@qimarox.com Internet: www.qimarox.com UM Twistrunner TRr3 v1.0 EN...
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