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Summary of Contents for Qimarox Prorunner PR15
- Page 1 User Manual Prorunner PR15 Version 1.0 - 07/06/2022 For serial number PR15 2200000 and higher (Always check Specification sheet of machine for applicable version)
- Page 2 All rights reserved. No part of this publication may be reproduced, stored in a computer database or published in any form or in any way electronically, mechanically, by means of photocopying, recordings or in any manner without prior written permission from Qimarox. UM Prorunner PR15 v1.0 EN...
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Page 3: Table Of Contents
Machine set in a conveyor system ............... 23 Installation Unpacking ......................25 Location ........................ 25 On-site transport ....................25 Preparations for a Qimarox installation (optional) ..........25 Installing the machine ..................26 Maintenance General ......................... 29 Specific safety regulations ................... 29 Preventive maintenance schedule ............... - Page 4 About this manual Troubleshooting EC declaration of conformity CE Installation instructions ..................... 34 Electrical drawings UM Prorunner PR15 v1.0 EN...
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Page 5: About This Manual
This manual provides information about the Prorunner PR15 (vertical conveyor) machine that is used for transporting and sorting products such as carton boxes and crates in a distribution system. Henceforth the Prorunner PR15 will be referred to as the ‘machine’. -
Page 6: Machine Documentation
About this manual 1.2 Machine documentation Document Reference Machine manual (this document) UM Prorunner PR15 v1.0 EN Machine Prmk5 Manual UM Prorunner mk5 v2.1 EN Machine Prmk1 Manual UM Prorunner mk1 v4.1 EN Conveyor Prmk5 Manual UM Roller conveyor RDC v1.1 EN... -
Page 7: Terminology List
Combination of machines that is used for transporting products system Area around the machine that unauthorized personnel cannot Fenced area enter for safety reasons. 1.6 Further support and information Qimarox can supply additional expertise and support services, for: Training Global support ... -
Page 8: General
If you want to use the machine outside these specifications, you must contact Qimarox to check if this is possible. Inappropriate and/or modified use of the machine can result in dangerous safety issues and/or damage. -
Page 9: Ce Installation Instructions
Qimarox. 2.5 Liability Qimarox believes to the best of its knowledge that the information in this user manual is accurate. In the event that technical or typographical errors exist, Qimarox reserves the right to make changes to subsequent editions of this user manual without prior notice to holders of this edition. - Page 10 This limitation of liability of Qimarox will apply regardless of the form of action, whether in contract or tort, including negligence. Any action against Qimarox must be brought within one (1) year after that cause of action accrues.
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Page 11: Safety
An operator must be familiar with the contents of Chapters 1, 2, 3 and 4 and with the Operating Manual. An electrical installer is only qualified if a person has attended appropriate training and/or attained appropriate industry standard recognized qualifications. Qimarox can provide training if required. UM Prorunner PR15 v1.0 EN... - Page 12 The maintenance engineer must be familiar with the full content of this manual and with the Operating Manual. All maintenance work should be performed by qualified maintenance personnel Qimarox can also give advice about actions and tasks to be carried out on the machine. UM Prorunner PR15 v1.0 EN...
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Page 13: Safety Instructions
Do not start the machine when persons are present in the fenced area of the machine. Before the machine is put into operation, all machine parts must comply with all relevant health and safety directives and regulations. 3.3.4 During machine operation UM Prorunner PR15 v1.0 EN... -
Page 14: Safety Provisions
If changes and modifications are outside the scope of specifications given by Qimarox in this manual and Qimarox has not granted permission changes and modifications, then the changes and modifications will entirely be the responsibility of those persons responsible for carrying out the changes and modifications. - Page 15 See also the sections about safety labels in the user manuals of the separate modules. WARNING Replace labels on the machine if they become unreadable or damaged. The following safety labels are present near apertures in the area fencing: Note These labels are supplied by System integrator/OEM. UM Prorunner PR15 v1.0 EN...
- Page 16 The following labels icons are present on the control cabinet: Note The labels on the control cabinet are supplied by System integrator/OEM. Electrical hazard if hazardous electrical voltage is present. Read the Manual before use at the main switch of the machine UM Prorunner PR15 v1.0 EN...
- Page 17 Make sure that the fenced area complies with local law and rules for protection against danger. If Qimarox supplies the safety fencing, the specifications will be included in the machine layout drawing. Here are examples of the default fencing according to the CE installation instructions:...
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Page 18: Electrical Safety
3.7 Personal safety For your own safety use personal protective equipment. Always wear proper personal protective equipment when working with, on or near the machine. The following table gives an overview of the required personal protective equipment UM Prorunner PR15 v1.0 EN... -
Page 19: Residual Risks
The machine is intended to be integrated into an automated palletizing or pallet conveyor system. Qimarox has attempted to protect against as many hazards as possible, either though inherent safe design or by shielding off the dangers. Machine users should be aware of the following residual risks before working with the machine: 3.8.1 Falling of products... -
Page 20: Machine End Of Life And Disposal
Prorunner Prmk1 and Prorunner Prmk5 must be carried out. See for details the user manuals of these machines. A new static and dynamic overload test may be necessary after complete disassembly of the machine or after replacing critical parts. UM Prorunner PR15 v1.0 EN... -
Page 21: Description
(RDC2-PR15) and one conveyor (RDC6) that is mounted on a Prorunner mk1. The RDC6 is able to move to Various heights under certain conditions see: 4.3 working principles 4.1 General overview The machine consists of the following components: UM Prorunner PR15 v1.0 EN... - Page 22 Prmk1 (D). Product get lifted by one of the forks of the Prmk5 (C). Product feeds out on the RDC2-PR15 (A) Because of the overlapping footprint the PRmk1(D) needs special shortened feet (F). UM Prorunner PR15 v1.0 EN...
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Page 23: Function Determination
“switching loss” will cause the overall capacity of the PR15 to be lower than the capacity of the Prmk5 by itself. Note: Consult Qimarox to determine a capacity or a configuration. 4.3 Sensors The sensors that were used in the PR15 are the ones from the Prmk5, Prmk1, RDC2, “1.2 machine documentation”... - Page 24 Description UM Prorunner PR15 v1.0 EN...
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Page 25: Installation
1. Indicate the contact person to whom the mechanic of Qimarox must report when arriving or leaving before and after the installation. 2. Make sure that the mechanic of Qimarox is assisted by qualified mechanics of the client. Refer to section 3. -
Page 26: Installing The Machine
Mount the Rollers, Rollerdrive, Poli-V belts, etc. to the RDC2 frame. Slide the whole thing over the consoles that can be mounted to the Prmk5 frame in advance. See also instructions: UM Roller conveyor RDC v1.1 UM Prorunner PR15 v1.0 EN... - Page 27 A. Crossbeam PR15 B. Conveyor support 400 (or 600) C. Consoles 2. Mount the crossbar to the conveyor support using the fasteners below • M10 x20 (4x) • M10 spring washer (4x) • M10 washer (2x) UM Prorunner PR15 v1.0 EN...
- Page 28 These holes have a diameter Ø11. 2. Mount the conveyor crossbar (support) to the Prmk1 frame using the mounting materials below: • M10x30 (4x) • Washer M10 (4x) • Spring washer M10 (4x) • Nut M10 (4x) UM Prorunner PR15 v1.0 EN...
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Page 29: Maintenance
Adjust the maintenance frequency to the actual number of running hours per year. • If required, Qimarox can carry out the maintenance work. 6.2 Specific safety regulations For the proper functioning of the machine, the various machine parts must be regularly maintained. -
Page 30: Cleaning
Make sure safety decals on cylinders are clean and clearly visible. If damaged, replace them before turning on machine. Report any damage to the technically responsible person or to Qimarox and make sure that all damage is remedied before restarting the machine. - Page 31 Troubleshooting Troubleshooting Consult the user manuals of the separate modules for the different Troubleshooting schedules. There is no separate Troubleshooting schedule for the PR15 UM Prorunner PR15 v1.0 EN...
- Page 32 Note Additional installation instructions may apply to the machine. Refer to the specific EC declaration supplied with the machine for additional installation instructions. UM Prorunner PR15 v1.0 EN...
- Page 33 Technical Dossier for this machine, and also declares that the machine: Designation Vertical transfer device Prorunner PR15 Function Vertical transport of products Model/Type Prorunner PR15...
- Page 34 Machinery Directive, the system integrator must have these tests performed by a competent person before initial commissioning. A test report must be signed by the integrator and added to the documentation. A copy must be sent to Qimarox. See the “Testing Qimarox vertical conveyors manual”...
- Page 35 EC declaration of conformity UM Prorunner PR15 v1.0 EN...
- Page 36 The specification sheet indicates if the standard electrical drawings apply to the machine and if so, gives a web link to the drawings in the section “Documentation”. If the standard electrical drawings do NOT apply, the electrical drawings are included with the machine. UM Prorunner PR15 v1.0 EN...
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