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Kurtz Ersa HR 600 XL Operating Instructions Manual

Hybride automatic rework system
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HR 600 XL
Hybride-Rework-System
Translation of the original operating manual: 3BA00241-01 | Serial
No.: ..........................................
Ersa GmbH
Leonhard-Karl-Str. 24
97877 Wertheim
www.ersa.de
Rev. 10
Printing date: 16/01/2024
Phone +49 9342/800-136
Fax +49 9342/800-132
Mobile +49 171 241 846 8
service-ersa@kurtzersa.de

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Summary of Contents for Kurtz Ersa HR 600 XL

  • Page 1 HR 600 XL Hybride-Rework-System Translation of the original operating manual: 3BA00241-01 | Serial No.: .......... Ersa GmbH Leonhard-Karl-Str. 24 97877 Wertheim Phone +49 9342/800-136 www.ersa.de Fax +49 9342/800-132 Rev. 10 Mobile +49 171 241 846 8 Printing date: 16/01/2024 service-ersa@kurtzersa.de...

  • Page 3: Table Of Contents

    Retrofitting and changes .......................... 31 Transport, installation, storage, disposal...................... 33 Read this first! .............................. 34 4.1.1 Target readers group ........................ 34 4.1.2 Supplementary documents...................... 34 4.1.3 ESD-hazardous components ...................... 35 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 iii / 209...
  • Page 4 The chart in the [Rework] tabulator ................ 89 6.6.2.5 [Process automation] and its process steps .............. 92 6.6.3 The [Manual Mode] .........................  93 6.6.4 The [Archive] tabulator........................ 95 6.6.4.1 The [Show chart] button.................... 96 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 iv / 209...
  • Page 5 Maintenance work to be performed weekly.................... 169 9.3.1 Check the Rework System for dirt and damage................ 169 Maintenance work to be performed fortnightly .................. 170 9.4.1 Lubricating the Y axle........................ 170 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 v / 209...
  • Page 6 Checking and replacing the silicone suction cup in the heating head nozzle ........  201 Performing a HRSoft 2 update........................ 203 10 Annex ................................ 208 10.1 EC Declaration of Conformity [HR600XL] .....................  208 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 vi / 209...

  • Page 7: Introduction

    Prevailing term definitions in this instruction manual...........  11 1.2.1.2 Warnings........................ 12 1.2.1.3 Rule notices ........................ 13 1.2.1.4 Prohibition notices...................... 14 1.2.2 Target readers group ........................ 15 1.2.3 Copyright, liability .......................... 15 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 7 / 209...

  • Page 8: Product Information

    However, the machine may pose some residual risks, in particular if it is improperly operated by untrained staff or not used as intended. The HR 600 XL Rework System is intended for industrial indoor use. The machine is intended ex- clusively for soldering and desoldering electronic components on PCBs.

  • Page 9: Information About This Manual

    In addition, for the machine operation, local safety and accident prevention regu- lations must also be complied with! d) Always keep these instructions near the machine, in a place accessible to all users at any time! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 9 / 209...

  • Page 10: Pictogram And Symbol Explanations

    If not avoided, death, serious injury or material damage can result. a) Measures are described in the following text to avert a danger. NOTE The hereinafter highlighted text passages contain explanations, further information or tips. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 10 / 209...

  • Page 11: Prevailing Term Definitions In This Instruction Manual

    Adjust the (A) regulator air pressure to 2.5 bar. ð The symbol on the screen turns green. b) Reinstall the cover panel. ð The air pressure has been properly set. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 11 / 209...

  • Page 12: Warnings

    We use the following pictograms for warnings: WARNING Dangerous electrical voltage! Danger of electrocution! WARNING Hot surfaces, hot gases! Burn hazard! WARNING Laser beam! Risk of retinal burns! WARNING Risk of injury! Hand injury risk! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 12 / 209...

  • Page 13: Rule Notices

    When working in areas which are marked with the symbol shown, suitable hearing protection must be worn! NOTE Disconnect power! Prior to working in areas that are marked with the symbol shown, switch the system off! NOTE ESD-hazardous components! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 13 / 209...

  • Page 14: Prohibition Notices

    Information about this manual 1.2.1.4 Prohibition notices We use the following pictograms for prohibition notices: Prohibition, in general! Do not touch! No fire and naked light! Eating and drinking prohibited! No smoking!! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 14 / 209...

  • Page 15: Target Readers Group

    All other available languages are translations of the original instruction manual. In case of discrepancies in the translated text, consult the original instruction manual (German) for clarification or contact the machine manufacturer. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 15 / 209...
  • Page 16 1 |  Introduction Information about this manual Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 16 / 209...

  • Page 17: Technical Data

    Axis system .............................. 20 Cameras................................ 20 Printed circuit boards and components ...................... 20 PC system requirements .......................... 21 Ambient conditions ............................ 21 2.10 Options ................................ 22 2.11 Fuse documentation............................ 24 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 17 / 209...

  • Page 18: General Data

    Height (mm) 1663 Weight (kg) Weight with packaging (kg) Outer dimensions of the packaging, 1870 x 1520 x 1910 Length, width, height (mm) Emission sound pressure level (dB (A)) < 70 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 18 / 209...

  • Page 19: Electrical Connection

    Heating type Hybrid IR emitter, ceramic heating ele- ments, medium-wave, infrared, with convection Component handling Built-in pipette, motorised Dimensions (width x depth, mm) 150 x 80 Number of heating zones Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 19 / 209...

  • Page 20: Axis System

    Type Monochrome Resolution (Mpixel) Interface GigE Lighting LED, dimmable 2.7 Printed circuit boards and components Designation PCB cooling from above Hybrid blower PCB cooling from below Compressed air with blowpipe Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 20 / 209...

  • Page 21: Pc System Requirements

    For the PC configuration required for your Rework System, refer to the PDF docu- ment [3BA00212_PC-Setup-Recommendation_Ersa-IRSoft-HRSoft-ImageDoc.pdf]. This document can be found on the Ersa Rework USB stick (3BA000149). 2.9 Ambient conditions Description Ambient temperature (°C) 18…26, constant Air humidity (%, non-condensing) 40…60 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 21 / 209...

  • Page 22: Options

    Board holder. 0PH100 Performated rail with pcb clamp 0HR628XL for HR 600 XL Handle for pcb clamp HR 600 XL 0HR624XL Downholder with pins for HR 0HR626XL 600 XL pcb holder Center support for HR 600 XL 0HR627XL pcb holder...
  • Page 23 * Metal, long service life, several months to years. Cleaning with isopropanol. Treat carefully. ** Metal nozzle, long service life. Replace silicone suction cups after 10-30 solder- ing processes. The following solder fume extractor is recommended for the HR 600 XL Rework sys- tem: Fume extraction Ersa EASY ARM 1 0CA10-001...

  • Page 24: Fuse Documentation

    F325 - F328 520,523 250 V Fuse F4A (ESKA) If the rework system is equipped with the optional extended bottom heating, all lis- ted fuses are present a second time. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 24 / 209...

  • Page 25: For Your Safety

    Safety instructions for maintenance, service, specific work, troubleshooting.......... 30 Safety instructions for certain machine and system parts ................ 31 3.5.1 Hot device............................ 31 3.5.2 Using a solder fume extractor ...................... 31 Retrofitting and changes .......................... 31 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 25 / 209...

  • Page 26: General Safety Instructions

    3.1.2 Fire protection a) The machine is to be assessed for fire protection requirements at the installa- tion site. b) Locally applicable fire protection regulations must be observed. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 26 / 209...

  • Page 27: Subject-Related Safety Instructions

    Before any work being performed by a skilled electrician on the electrical cabinet, disconnect the machine from the mains! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 27 / 209...

  • Page 28: Dealing With Pneumatic Equipment

    Traces of lead from the soldering adhering to a person's hands may access the hu- man organism via food or cigarettes (health hazard). After touching solder, clean your hands thoroughly! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 28 / 209...

  • Page 29: Safety Instructions For Certain Operating Phases

    Operate the machine only if in a technically perfect condition! b) Operate the machine only if it is equipped with properly working protective and safety devices! c) The emergency stop device must be available and properly working! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 29 / 209...

  • Page 30: Safety Instructions For Maintenance, Service, Specific Work, Troubleshooting

    During commissioning, ensure switching on and off processes and monitoring dir- ections are in accordance with the operating instruction manual! NOTE Disposal a) Provide safe and environmentally friendly disposal of packaging materials! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 30 / 209...

  • Page 31: Safety Instructions For Certain Machine And System Parts

    ü So, please always make sure that retrofitting or modifying the machine does not pose any problem: a) Prior to making any changes to the machine, or altering its parameters, contact the machine manufacturer! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 31 / 209...
  • Page 32 3 |  For your safety Retrofitting and changes Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 32 / 209...

  • Page 33: Transport, Installation, Storage, Disposal

    4.6.14 Connecting the optional RPC camera .................... 60 4.6.15 Assembling an Accu-TC holder...................... 63 4.6.16 Mounting an air baffle ........................ 63 4.6.17 Transporting the Rework System.....................  63 Disposal ................................ 65 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 33 / 209...

  • Page 34: Read This First

    These documents are available on data carrier [USB flash drive Re- work], which is included in the scope of delivery. Check there if you cannot find ex- haustive information about a specific topic in this instruction manual. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 34 / 209...

  • Page 35: Esd-Hazardous Components

    When storing the machine, protect it from any atmospheric exposure (moisture, humidity, sea air, fog)! If necessary, provide the machine with dehumidifying agent and pack it airtight! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 35 / 209...

  • Page 36: Unloading And Transporting The Unit With A Forklift

    In addition, the paint finish of the machine frame is protected. Use a forklift with the following properties: Fork length min. 2000 mm Fork width 800 mm, adjustable Loading capacity min. 800 kg Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 36 / 209...

  • Page 37: Information On How To Unpack The Machine

    Provide safe and environmentally friendly disposal of packaging materials! NOTE Find out and ascertain any transport damage a) Inspect the machine for any transport damage immediately after unpacking it. b) Immediately notify the forwarder any transport damage. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 37 / 209...

  • Page 38: Scope Of Delivery

    Check the delivery for completeness. If any items are missing or damaged, contact the supplier! Number Description Item number HR 600 XL Hybrid Rework System with the 0HR600XL Heating head 60 x 60 mm, 800 W 0HR600XL-L HR 600 XL-L Hybrid Rework System with the...

  • Page 39: Unpacking And Installing The Rework System

    Provide safe and environmentally friendly disposal of packaging materials! NOTE Find out and ascertain any transport damage a) Inspect the machine for any transport damage immediately after unpacking it. b) Immediately notify the forwarder any transport damage. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 39 / 209...

  • Page 40: Packaging With Shock Watch

    A red coloured indicator means: A shock impact has occurred during the ma- chine transport. d) Make a note of the red coloured indicator in the consignment bill! Fig. 1: Indicator not coloured Fig. 2: Red coloured indicator Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 40 / 209...

  • Page 41: Packaging With Tilt Watch

    A red coloured indicator means: The machine was tilted excessively during transport. d) Make a note of the red coloured indicator in the consignment bill! Fig. 3: Indicator not coloured Fig. 4: Coloured indicator Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 41 / 209...

  • Page 42: Unpacking And Positioning The Machine

    Do not touch the X axle, especially on the non-powered side, and do not apply any tools there! Loss of machine accuracy is possible! Not to influence positioning accuracy, handle the X axle very carefully during cleaning and lubrication. a) Remove the plastic film. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 42 / 209...
  • Page 43 If the optional machine housing was supplied, place the machine housing on the pallet next to the Rework system. The machine housing protects the Rework sys- tem from environmental impacts. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 43 / 209...
  • Page 44 Unpacking and installing the Rework system After the installation of the Rework system has been completed, the optional ma- chine housing is pushed over the Rework system and connected to the supply lines. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 44 / 209...

  • Page 45: Aligning The Machine

    2. Level the non-driven y-axis with the front and rear foot of the left side Fig. 7: Aligning the HR 600 XL system Tighten counter nuts ü After aligning: a) tighten all counter nuts on the adjustable feet with an open-end wrench.

  • Page 46: Connecting The Pc And Und Ups

    Connect the UPS power connector (7) to the three-pin socket in the Rework System. f) Place the wired PC and UPS on the metal tray available in the Rework System. Distance between PC and UPS at least 20 cm. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 46 / 209...
  • Page 47 Run the DisplayPort cable (1), USB cable (3) and power cable to the monitor (8/9) on the right out of the Rework System. h) Stow all other cables neatly. i) Switch on the UPS. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 47 / 209...

  • Page 48: Mounting And Connecting The Monitor

    Put the two black covering caps over the screws. Fig. 10: Screwing on the monitor arm f) Insert the monitor into the holder on the monitor arm and secure it with a screw. Fig. 11: Fitting the monitor arm Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 48 / 209...
  • Page 49 Run the three cables from the monitor through the cable guides and then apply their protection covers. We recommend storing the packaging material as well as all transport lock parts for later use. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 49 / 209...

  • Page 50: Installing Cladding Panels

    The captive closures can be opened by turning counterclockwise with a screw- driver. Fig. 13: Fit the bottom side panel and press on the closures on the outside d) Repeat with the cladding panel on the opposite side. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 50 / 209...

  • Page 51: Fitting The Heating And Placer Heads

    Carefully insert the lighting (8) into the recess in the placer head holder (pic- ture below). Then place the supporting lugs of the placer head (9) on its rest supports (7). Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 51 / 209...
  • Page 52 The device is equipped with a suitable connection for the solder- ing fume extraction system. The soldering fume extraction system prevents the device from accumulating dirt quickly. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 52 / 209...

  • Page 53: Inserting The Pcb Frame And Becoming Familiar With It

    To be able to safely swing the PCB frame into the vertical position, first move the heating and placer heads to the park position! As to this, please read Chapter The [Manual Mode] [} 93]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 53 / 209...
  • Page 54 In so doing, pay attention to thermocouple cables. g) Pull out the locking spigot on the right of the base frame (1) and slide in the PCB frame by the front handle until it stops. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 54 / 209...

  • Page 55: Fitting The Optional Signal Light

    Connect the plug (3) of the optional signal light to the [Signal light] plug (4). d) If the optional housing is available, the sigtnal light can also be attached to the back right. Fig. 18: Signal light attached to the housing Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 55 / 209...

  • Page 56: The Signal Light Displays (Option)

    Position the storage plate on the left side so that the screw openings of the two supports of the storage plate match the free screw openings. c) Screw on the two supports with the screws and washers provided. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 56 / 209...
  • Page 57 Fig. 20: Screwing the supports on The round opening in the storage plate is used to supply the power cable of a sol- dering station which can be placed on the storage plate. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 57 / 209...

  • Page 58: Making Pneumatic And Electrical Connections

    Chapter [Pneumatic system] in the technical data section. b) Set the system pressure on the maintenance unit to 5.5 bar. Please read Chapter Pneumatics [} 19]. Fig. 21: The maintenance unit Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 58 / 209...

  • Page 59: Connecting The Mains Plug

    Make sure that the main switch on the front of the machine is in the [OFF] pos- ition. b) Compare the local line voltage and the mains frequency with the specifications on the nameplate of the machine. c) Insert the mains plug into the socket. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 59 / 209...

  • Page 60: Connecting The Optional Rpc Camera

    See following picture, two arrows. There is a fixed spigot between the fastening screws for exact placement of the RPC camera. Fig. 23: Screwing on the RPC camera c) Unscrew these two screws. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 60 / 209...
  • Page 61 The RPC camera will snap into the raised position when the line on the holding arm is slowly lifted between the two right lines. See the follow- ing picture. Then slowly release the holding arm. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 61 / 209...
  • Page 62 Fig. 26: The photos show the condition with the black housing removed. In the picture on the left, the engaging hook is in the cor- rect position. a) To tilt the hook back into the correct position, slide your little finger into the opening under the black housing and tilt the hook. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 62 / 209...

  • Page 63: Assembling An Accu-Tc Holder

    For proper operation, the thermocouple must be inside the heated area. If necessary, also use protective films to protect temperature-sensitive components from heat radiation. 4.6.17 Transporting the Rework System Before transporting the Rework System to another place: Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 63 / 209...
  • Page 64 Chapter Button [Start extraneous light compensation] [} 68] b) The [Start coordinates tranformation] function. With regard to this, please read Chapter The [Start coordinate transformation] button [} 121] Thereafter, the Rework System is ready for use. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 64 / 209...

  • Page 65: Disposal

    Plastics Cables and caterpillars, hoses, heat insu- lation, sensors Metals Steel, copper, aluminum, brass, gold, lead, tin, silver Glass, ceramics Preheater modules, screens Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 65 / 209...
  • Page 66 Follow the operating/safety instructions for the correct disposal of the packaging, which should be kept until the end of their useful life. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 66 / 209...

  • Page 67: Commissioning

    5 Commissioning Switching on the Rework system and starting the HRSoft 2 program ............ 68 Button [Start extraneous light compensation].................... 68 Installing the heating head nozzle and the placing pipette................ 69 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 67 / 209...

  • Page 68: Switching On The Rework System And Starting The Hrsoft 2 Program

    Click on the [Start light compensation] button on the bottom right. ð The extraneous light compensation runs automatically. ð When the [Finish] message appears, the process will be completed. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 68 / 209...

  • Page 69: Installing The Heating Head Nozzle And The Placing Pipette

    Wait for the heating head to cool down. e) To unscrew, you can use an open-end wrench SW9 and a round knurled wrench SW9 (tools supplied as standard). Do not apply excessive force to the material! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 69 / 209...
  • Page 70 As to this, please also read Chapter Options [} 22] where you can find a list of avail- able nozzles and pipettes. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 70 / 209...

  • Page 71: Function Description

    The virtual thermocouple.......................... 126 Replacing the PCB frame .......................... 131 Optional extended bottom heating...................... 133 6.10 Switching off the Rework System.........................  134 6.11 Transporting the Rework System to another location .................  135 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 71 / 209...

  • Page 72: Read This First

    The room may only be re-entered when the air is smoke-free. c) To avoid smoke development: ð Follow the operating procedure specified in the operating instructions ð Regularly check the rework system for damage ð Keep the rework system clean Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 72 / 209...

  • Page 73: Supplementary Documents

    These documents are available on data carrier [USB flash drive Re- work], which is included in the scope of delivery. Check there if you cannot find ex- haustive information about a specific topic in this instruction manual. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 73 / 209...

  • Page 74: Esd-Hazardous Components

    When handling the device, it is necessary to observe the common safety measures that are usually implemented for ESD-hazardous components. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 74 / 209...

  • Page 75: Overview Of The Machine Parts Being Operated

    20 Motor stop pushbutton. Observe the safety in- structions! 10 Glass plate illuminated, support for components 21 Main switch, lockable to be soldered with component identification by camera from below 11 Support for dip or print stencil Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 75 / 209...
  • Page 76 Before any work being performed by a skilled electrician on the electrical cabinet, disconnect the machine from the mains! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 76 / 209...

  • Page 77: Stopping The Motor With The Corresponding Pushbutton

    [Yes] button. Make sure that the travel paths of all axes have been cleared. – Use the [Cancel] button to end the process. Also see 2 Tutorial – Soldering or desoldering a component [} 137] Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 77 / 209...

  • Page 78: Avoid Collisions With Components And Pcb Holders

    Do not use the motor stop pushbutton to disconnect the machine from the mains! b) Always switch off the machine via the main switch! c) Caution! The machine may still be very hot after pressing the motor stop pushbut- ton! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 78 / 209...

  • Page 79: Manual Height Adjustment Of The Rpc Camera Via The Setting Screw

    Turn the setting screw to adjust the RPC camera height counterclockwise or clockwise. ð The focus (sharpness) of the RPC camera may need to be corrected. To do so, turn the focusing ring on the lens of the RPC camera. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 79 / 209...

  • Page 80: Machine Control With Hrsoft2

    – Display and button row on the right: Temperature display, network display, user name and system state. As to this, please read Chapter The display and switch row top right [} 124]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 80 / 209...

  • Page 81: Temporarily Editing The Soldering Profile In The [Rework] Tab

    Select tab [Heater config] if you want to make changes to the heatings. As to this, please also read Chapter The [Heating setting] tabulator under the [Rework] tabu- lator [} 84]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 81 / 209...
  • Page 82 – [Nozzle]: Selection of the soldering nozzle used. No function, only used to save info. – [Pin 1 orientation ]: Position of pin 1 of the component. No function, only used to save info. In range [Placement]: Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 82 / 209...
  • Page 83 Only possible as “Administrator” user. As to this, please read Chapter --- FEHLENDER LINK ---. Also see 2 The heating curves in the chart in the [Profile Management] tab [} 111] Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 83 / 209...
  • Page 84 The number of heating phases is determined by the selected soldering profile. The following parameters can be edited from top to bottom in the [Heater config]: Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 84 / 209...
  • Page 85 Only possible as “Administrator” user. As to this, please read Chapter The heating curves in the [Profile management] tabulator. Also see 2 The heating curves in the chart in the [Profile Management] tab [} 111] Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 85 / 209...

  • Page 86: Overview Of The Tab [Rework]

    [0024] file will be lost. As to this, please read Chapter button.Start0024] possible. [Process automation] and its process steps [} 92]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 86 / 209...
  • Page 87 START/REFERENCE The [732] button starts an assistant which will guide you through each step of the whole soldering process. As to this, please read Chapter Tutorial – Soldering or desoldering a component [} 137]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 87 / 209...

  • Page 88: Use Of The Soldering Profile In The [Rework] Tabulator

    (5). With regard to this, please read Chapters from The chart in the [Profile manage- ment] tabulator [} 111]onwards. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 88 / 209...

  • Page 89: The Chart In The [Rework] Tabulator

    For correcting variables (e.g. TC infrared coil, Outer IR emitter) the right Y scale in the chart indicating maximum values of 100% applies. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 89 / 209...
  • Page 90 – TPTo edit the [0609] (pipette temperature): Click on the [0609] temperature value.TP Enter the desired temperature to start lifting the pipette or use the “Up Arrow” and “Down Arrow” keys to edit [0609].TP Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 90 / 209...
  • Page 91 The correct soldering profile settings should be specified in the [Profile manage- ment] tab beforehand. Only possible as “Administrator” user. As to this, please read Chapter The heating curves in the [Profile management] tabulator. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 91 / 209...

  • Page 92: Process Automation] And Its Process Steps

    The correct soldering profile settings should be specified in the [Profile manage- ment] tab beforehand. Only possible as “Administrator” user. As to this, please read Chapter The [Process automation] buttons under the [Profile management] tabulator. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 92 / 209...

  • Page 93: The [Manual Mode]

    Opens a submenu with further buttons: – 1: Switches the vacuum exhauster of the nozzle on the heating head on/ off. – 2: Switches the vacuum exhauster of the nozzle on the placing head on/off. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 93 / 209...
  • Page 94 When the lower camera aperture is closed, the upper component camera can better recognize small components. For a description of the machine parts, also read Chapter Overview of the machine parts being operated [} 75]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 94 / 209...

  • Page 95: The [Archive] Tabulator

    – [Lens]: No function. – [Nozzle]: Pipette specified in the process. No function, freely adjustable in the chart. The [Process automation] field under the table shows the used process steps. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 95 / 209...

  • Page 96: The [Show Chart] Button

    The right Y scale of the chart with up to 100% percentages applies to them. – Trash button on chart key: Delete the selected measuring line. Tab [Information]: Display of the soldering process parameters. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 96 / 209...
  • Page 97 – [Device info] tab: Display of basic information about the device and software versions. – Tab [Image processing]: Display of image processing settings. The X button to close the chart is located on the top right of the chart. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 97 / 209...

  • Page 98: The [User Management] Tabulator

    – Button [Duplicate]: Creates a copy of a user. Select a user and click on button [Duplicate] to create a copy of this user. Then enter all parameter fields for the new user into the greyed-out column on the right. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 98 / 209...
  • Page 99 Highlight the user to be deleted. ð A button will appear in the user line as a red trash icon. b) Click on the trash button. ð The user has been deleted. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 99 / 209...

  • Page 100: Editing The Soldering Profile In The [Profile Management] Tab And Changing It Permanently

    2 Displays (e.g. temperature and network connec- [Manual Mode]. tion) and buttons (e.g. to call up status informa- tion and dialogs). As to this, please read Chapter The display and switch row top right [} 124]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 100 / 209...
  • Page 101 The displayed heating settings are valid for the high- lighted soldering graph. Save changes as described in the following chapter. The functions of tab [Profile management] are described in detail in the following chapter. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 101 / 209...

  • Page 102: Create, Copy, Delete And Save Soldering Profiles In The [Profile Management] Tabulator

    They show the temperature pattern as a curve, and the two lines after the soldering profile name define the properties of the PCB and of the component. If necessary, sub- Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 102 / 209...
  • Page 103 Click on the “Trash” button above the soldering profile list. ð The soldering profile has been deleted. Saving a soldering profile a) In the soldering profile list, click on the soldering profile you want to save. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 103 / 209...
  • Page 104 Click on the “Disk” button above the soldering profile list. ð The soldering profile has been saved. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 104 / 209...

  • Page 105: The [Information] Tab Under The [Profile Management] Tab

    “Low and medium mass” for low to medium component mass, “Medium mass” for medium to high component mass, “Sensitive and high mass” for sensitive and high mass components. Assign a different component name if desired. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 105 / 209...
  • Page 106 [Drop]: dropping the component through the PCB. – [Drop height]: during soldering: Height above the PCB at which the component is dropped onto the PCB. Can only be changed if parameter [Drop] is selected. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 106 / 209...

  • Page 107: The [Heating Setting] Tabulator Under The [Profile Management] Tabulator

    The bottom line is the on/off switch for the heating zones. – To edit the temperature of a heating zone: Highlight the top button of a heating zone by clicking on it and overwrite the value. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 107 / 209...
  • Page 108 For large PCBs, to avoid shape distortion, ensure that the entire PCB is heated. Note that the components should not be heated too quickly as only slow heating will result in uniform temperature distribution. This will increase the safety level of the process. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 108 / 209...

  • Page 109: Assigning A User To A Soldering Profile In The "More" Arrow Key Tab Under [Profile Man- Agement]

    Only this user can be assigned here. Assigning a user to a called up soldering profile a) Click on the “plus“ sign. ð Dialog [Assign user to profile] will be displayed. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 109 / 209...
  • Page 110 Move the mouse over the user name to be removed. ð A red trash icon will appear behind the user name. c) Click on the trash icon. ð A user has been removed from the soldering profile. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 110 / 209...

  • Page 111: The Chart In The [Profile Management] Tabulator

    Chapter Create, copy, delete and save soldering profiles in the [Profile management] tabulator [} 102]. Temperature, duration and heat output (°C/s) can be assigned to each heating phase. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 111 / 209...
  • Page 112 Please note that the components should not be heated too quickly as only slow heating will result in uniform temperature distribution. This will increase the safety level of the process. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 112 / 209...

  • Page 113: Process Automation] And Its Process Steps

    The correct soldering profile settings should be specified in the [Profile manage- ment] tab beforehand. Only possible as “Administrator” user. As to this, please read Chapter The [Process automation] buttons under the [Profile management] tabulator. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 113 / 209...

  • Page 114: The [Management] Tabulator With Three Dialog Windows

    – [Repeat password]: to repeat the password for network access protection. – [Connection test]: Click on the [Test connection] button. When the connection to the database has been established, a checkmark will appear. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 114 / 209...
  • Page 115 – [Test connection]: click on this button for checking. When the connection to the database has been established, a checkmark will appear in the [Connection test] checkbox. – [Save]: to save the database settings. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 115 / 209...

  • Page 116: The [Chart Settings] Dialog

    The 1/2 heating element is on the left thereof. Heating element 2/1 left, second row from the front, etc. The lines in the chart can be displayed/hidden also during the current soldering process. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 116 / 209...
  • Page 117 6 |  Function description Machine control with HRSoft2 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 117 / 209...

  • Page 118: The [Device Settings] Dialog

    Firmware update Move to transport position Device selection – [Selected device]: to select “HR 600 XL.“ Force sensor parameters Set the contact sensors of the placer head pipette. Only change values if the result- ing effects are known. Changing these values may cause the pipette to exert too much or too little force.
  • Page 119 – when reinstalling the Rework System – after replacing the heating head – after replacing the placer head – after changing the location of the unit. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 119 / 209...
  • Page 120 The version of the installed firmware is displayed in dialog [Motion control informa- tion]. With regard to this, please read Chapter The info icon: The [System status] dialog. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 120 / 209...
  • Page 121 The starting page [Preparation] will be displayed. The information line above the diagram describes the work steps to be performed. The unit will first perform a reference move, if not already done. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 121 / 209...
  • Page 122 Click on the [Next] button to switch to the next work step. Style Rework User administration Archive Profile management Administration Next HRSoft 2 options Preparation Take image Finish Graph options Device settings Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 122 / 209...
  • Page 123 Device settings d) The pipettes will be automatically moved and aligned with each other. ð When the [Finish] message appears, the process will be completed. a) Close the dialog box. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 123 / 209...

  • Page 124: The Display And Switch Row Top Right

    ð The parameters displayed in blue are currently active. Depending on the para- meter, additional info will be displayed. The parameters displayed in grey are currently inactive. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 124 / 209...
  • Page 125 – Feedback menu item: Dialog box to give the manufacturer (Ersa) a positive or negative feedback on the Rework System. Red button to the far right – Closes the HRSoft 2 program. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 125 / 209...

  • Page 126: The Virtual Thermocouple

    It is located under the heating head and works with an infrared measuring field with constant position and size. HR 600 XL rework systems of older series can be retrofitted with it. Please contact your Ersa sales partner.
  • Page 127 [Profile management] tab. ð Under [Control sensor], thermocouples 1-8 are available for selection. g) Use the [Virtual TC teach-in ] button to activate the teach-in mode for the vir- tual thermocouple. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 127 / 209...
  • Page 128 First Rework soldering process with the virtual thermocouple a) Select the newly created soldering profile with the name suffix "- VTC". b) Under [Control sensor] select the [Virtual TC] function. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 128 / 209...
  • Page 129 When all the presettings have been made, press the [Start/Reference] button to start the Rework soldering process with the virtual thermocouple. d) Carefully approach the component with the crosshair. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 129 / 209...
  • Page 130 ð The image with crosshair was saved in the profile. f) Carry out the steps of the soldering profile. ð After finishing the final cooling process, the Rework process has been com- pleted. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 130 / 209...

  • Page 131: Replacing The Pcb Frame

    PCB during the current rework process. The PCB frame can be removed from the machine. Order number for the HR 600 XL PCB frame: 0HR625XL. It consists of a PCB frame with 6 PCB terminals and 2 stops.
  • Page 132 (1) outwards to release the frame. n) Slide in the PCB frame by the front handle until it stops. o) Now the thermocouples can be positioned. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 132 / 209...

  • Page 133: Optional Extended Bottom Heating

    Optional extended bottom heating 6.9 Optional extended bottom heating The HR 600 XL Rework system can be equipped with an extended bottom heating. This requires a second power connection and a second pneumatic connection. The maximum PCB size can thus be increased to 1250 x 625 mm. Ask your Ersa sales partner about this.

  • Page 134: Switching Off The Rework System

    Use the main switch to turn off the Rework System. ð The PC will shut down and the Rework System will be switched off. Das Rework System can be switched on again after three minutes. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 134 / 209...

  • Page 135: Transporting The Rework System To Another Location

    [Start extraneous light compensation] [} 68]. b) Function [Start coordinates tranformation]. As to this, please read Chapter The [Start coordinate transformation] button [} 121]. Thereafter, the Rework System is ready for use. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 135 / 209...
  • Page 136 6 |  Function description Transporting the Rework System to another location Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 136 / 209...

  • Page 137: Tutorial - Soldering Or Desoldering A Component

    7.12 Working step 6 „Inspection“ ........................ 157 7.13 Working step 7 "Soldering“ ..........................  158 7.14 Working step 8 "Inspection" ........................ 160 7.15 Working step 9 "Process completed successfully" .................. 161 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 137 / 209...

  • Page 138: Adjusting The Sizes Of The Heating Head Nozzle And Placer To Components

    Using buttons (7) and (8), move the heating head nozzle up or down to change c) Using buttons (13) and (14), move the placing pipette up or down to change it. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 138 / 209...

  • Page 139: Inserting A Pcb Into The Pcb Frame

    Info: The PCB frame can be taken out. This allows using several board-mounted frames as a replacement. As to this, please read Chapter Inserting the PCB frame and becoming familiar with it [} 53]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 139 / 209...
  • Page 140 (1) and move the perforated strip. g) Open the clamping screws for the PCB support (3) so widely that the PCB sup- ports (7) can grip the PCB. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 140 / 209...

  • Page 141: Mounting An Air Baffle

    Select an air baffle and slide it in under the heating head (7) until it stops. For proper operation, the thermocouple must be inside the heated area. If necessary, also use protective films to protect temperature-sensitive components from heat radiation. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 141 / 209...

  • Page 142: Position A Thermocouple

    ð You can connect further optional temperature sensors for additional tem- perature info, e.g. from adjacent components or the PCB underside. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 142 / 209...

  • Page 143: Activate A Soldering Profile And Prepare The Soldering Process

    Check all soldering profile settings, consisting of the chart, the buttons [Process automation] and both tabs [Information] and [Heater config]. c) If necessary, make corrections to the soldering profile. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 143 / 209...

  • Page 144: Starting The Rework Process And Performing It Wizard-Driven

    Click on the [START/REFERENCE] button. ð The Wizard will start and guide you through the process phases in numbered working steps. Perform all activities as specified by the wizard. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 144 / 209...

  • Page 145: Interrupting The Soldering Process

    To interrupt the soldering process, click on the button with a white "X" in the upper window area on the right. You now have the following options: – [Redo rework]: the performed soldering process is completely repeated again. – [Profile selection]: selecting another soldering profile. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 145 / 209...

  • Page 146: Working Step 1 "Start / Reference Move

    After referencing, the Assistant will continue the work process with the step de- termined in [Process automation]. Please read the descriptions of the numbered steps specified in the soldering pro- file in Chapter Tutorial – Soldering or desoldering a component [} 137] Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 146 / 209...

  • Page 147: Working Step 2 "Desoldering

    – Finally, to cover small, precise paths, click on the blue arrow keys. The button in the middle of the blue arrow keys immediately stops the travel of the placer head. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 147 / 209...
  • Page 148 – Cooling ventilation will start and run until the temperature set under point [T5] is reached. With regard to this, please also read Chapter The heating curves in the [Rework] tab [} 90]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 148 / 209...
  • Page 149 The position and angle of the RPC camera must be set in such a way that the camera does not collide with parts of the PCB holder when the heating head moves. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 149 / 209...
  • Page 150 Remove flux residue with Ersa Flux Remover (0FR200) and a cleaning cloth. d) Dry the soldering point with a clean, lint-free cloth. e) Click on the [Next] button to switch to the next working step. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 150 / 209...

  • Page 151: Working Step 3 "Initialisation

    Fig. 45: The dip stencil coated with flux gel is to be inserted into the framed stencil. The com- ponent is to be placed on the glass plate of the component holder. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 151 / 209...
  • Page 152 If necessary, adjust the component filter and the light intensity controller and click on [Use filter] again. b) Click on the [Next] button to switch to the next working step. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 152 / 209...

  • Page 153: Working Step 4 "Best Match

    Now click four times with the displayed rectangle on the four points that you want to see enlarged in one image. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 153 / 209...
  • Page 154 Use the blue arrow keys to adjust the overlay in the split screen image to the superposable position and rotation. f) Click on the [Next] button to switch to the next working step. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 154 / 209...

  • Page 155: Working Step 5 "Positioning" And Working Step 6 „Inspection

    To enlarge the image, use the zoom controller or the mouse wheel. c) To display the optional RPC camera, click on the blue circle arrow button in the diagram on the top right. Fig. 49: BGA solder balls, RPC camera display Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 155 / 209...
  • Page 156 Close the full-screen display by clicking on the red square in the upper right corner. f) When the component is properly positioned, click on the [Next] button to move to the next working step. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 156 / 209...

  • Page 157: Working Step 6 „Inspection

    To display the optional RPC camera, click on the blue circle arrow button in the diagram on the top right. d) Click on the [Next] button to switch to the next working step. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 157 / 209...

  • Page 158: Working Step 7 "Soldering

    [Rework] tab [} 90]. Back Next Placement Desoldering Provide Best match Placement Inspection Soldering Inspection Complete Chart Information Setpoint curve Automatic brightness Time Fig. 50: The chart during cooling after soldering Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 158 / 209...
  • Page 159 – Rightmost scroll bar: Scroll to display the lower field of the heating informa- tion. – Lower field of heating information: current power values of bottom heating elements. a) Click on the [Next] button to switch to the next working step. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 159 / 209...

  • Page 160: Working Step 8 "Inspection

    To display the optional RPC camera, click on the blue circle arrow button in the diagram on the top right. d) Click on the [Next] button to switch to the next working step. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 160 / 209...

  • Page 161: Working Step 9 "Process Completed Successfully

    Finished rework successfully Redo rework Profile selection You now have the following options: – [Redo rework]: the performed soldering process is completely repeated again. – [Profile selection]: selecting another soldering profile. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 161 / 209...
  • Page 162 7 |  Tutorial – Soldering or desoldering a component Working step 9 "Process completed successfully" Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 162 / 209...

  • Page 163: Spare And Wear Parts

    8 |  Spare and wear parts 8 Spare and wear parts Read this first! ..............................  164 8.1.1 Nameplate and serial number .......................  164 8.1.2 Target readers, permitted spare parts...................  164 Spare parts .............................. 165 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 163 / 209...

  • Page 164: Read This First

    Re-tighten loosened screws after completion of maintenance! Install safety devices and check for their proper operation! g) Dispose of operating and auxiliary materials, cleaning agents, and replacement parts properly and in an environmentally-friendly manner! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 164 / 209...

  • Page 165: Spare Parts

    Heating cassette HR 600 XL 339265 Silicone nipple 2.0 for 3.3 mm 0HR5520-20 nozzle * Silicone nipple 3.5 for 5.0 mm 0HR5520-35 nozzle * Silicone nipple 8.5 for 10 mm 0HR5520-80 nozzle * Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 165 / 209...
  • Page 166 2000 W USB flash drive Rework 3BA00149 Operating manual HR 600 XL 3BA00241 * Elastic silicone. Average service life 10-30 soldering processes. As to this, please also read Chapter Options [} 22]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 166 / 209...

  • Page 167: Service And Maintenance

    Memorising the height position of the glass plate ................  198 9.7.10 Checking and replacing the silicone suction cup in the heating head nozzle ........  201 Performing a HRSoft 2 update........................ 203 Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 167 / 209...

  • Page 168: Maintenance Table

    PCB have cooled down and reached non-hazardous tem- peratures! a) Close the HRSoft 2 program and switch off the Rework System via the main switch before any cleaning and maintenance work! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 168 / 209...

  • Page 169: Maintenance Work To Be Performed Weekly

    ü Check ceramic parts in the heating head: a) Check the ceramic parts on the underside of the heating head for defects and deformation, and the heating coils in the ceramic parts for defects. Replace if damaged. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 169 / 209...

  • Page 170: Maintenance Work To Be Performed Fortnightly

    Fig. 52: Oiling sliding surfaces a) Apply lubricant with corrosion protection (Klüber Contrakor Fluid H1 Spray or comparable product) using a lint-free cloth. b) Clean and oil the entire sliding surface with it. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 170 / 209...

  • Page 171: Maintenance Work To Be Performed Quarterly

    Visual inspection of the X and Y axes Clean dirty axes with a lint-free cloth. c) Put little lubricating grease GL 261 or equivalent on a lint-free cloth. d) Lubricate the two guide rails of each axis with it. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 171 / 209...

  • Page 172: Checking And Draining Condensate In The Maintenance Unit

    Place a suitable container under the maintenance unit and drain the condens- ate by turning the lower screw. c) Tighten the drain screw again. If a lot of condensate builds up, shorten the maintenance intervals. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 172 / 209...

  • Page 173: Service Work To Be Performed Annually

    If you have to take appropriate safety precautions for the degreasing agent: DANGER Fire hazard due to flammable vapours! Possible personal and material damage! a) Comply with fire regulations! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 173 / 209...
  • Page 174 Make sure once again that the spindle covers have been correctly placed in the normal position. g) Unlock the motor stop pushbutton. h) In tab [Rework] click on button [START/REFERENCE]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 174 / 209...
  • Page 175 With the controller in HRSoft 2, move the X axis twice all the way to the left and right to distribute grease onto the spindle nut. b) Likewise, move the Y axis fully backwards and forwards twice. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 175 / 209...

  • Page 176: Service Work To Be Performed When Required

    [Tinit]! Parts are particularly hot during the soldering process! After the soldering process, wait until the device and the PCB have cooled down and reached non-hazardous tem- peratures! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 176 / 209...
  • Page 177 ð In case of heavily soiled flux material or solder paste: c) Use a cleaning agent recommended by the flux material or solder paste manu- facturer. Never work with hard or sharp objects! Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 177 / 209...

  • Page 178: Replacing The Heating Head

    Fig. 55: On the left side of the picture: Heating head holder (on the very left) and placer head holder. On the right side of the picture: Heating and placer heads screwed on. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 178 / 209...
  • Page 179 – Perform the [Device coordinates transformation] procedure. With regard to this, please read Chapter The [Start coordinate transformation] button [} 121] Thereafter, the Rework System will be ready for use again. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 179 / 209...

  • Page 180: Replacing The Placer Head

    Hold the placer head with two hands and pull the upper part of the placer head forward until the plug (3) is released. The lower part of the heating head will remain on the rest supports (7). Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 180 / 209...
  • Page 181 Wit hregard to this, please read Chapter Re-memorising the positions of the heating and placer heads [} 183]. – Perform the [Device coordinates transformation] procedure. With regard to this, please read Chapter The [Start coordinate transformation] button [} 121]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 181 / 209...
  • Page 182 9 |  Service and maintenance Service work to be performed when required Thereafter, the Rework System will be ready for use again. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 182 / 209...

  • Page 183: Re-Memorising The Positions Of The Heating And Placer Heads

    – If the position of the Dip & Print station is to be memorised: a dip stencil frame with a dip stencil for the smallest possible component. a) In the [Administration] tab, select the [Device settings] dialog box. Fig. 57: Calibration nozzles Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 183 / 209...
  • Page 184 Placement nozzle to glass plate Camera above camera Workflow based teach-in positions Heating head zero position Offset top camera to placer nozzle Heating head nozzle zero position Placer zero position Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 184 / 209...
  • Page 185 ð The dip stencil has been prepared for position determination. a) Click on the [Next] button to switch to the next working step. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 185 / 209...
  • Page 186 ð The heating head nozzle and placer were moved down a bit. b) Screw a calibration nozzle onto both the heating head nozzle and the placer. c) Click on the [Next] button to switch to the next working step. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 186 / 209...
  • Page 187 Trace the position and distance to the fiducial points as in the following figure on position no. (1). Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 187 / 209...
  • Page 188 Move the placer all the way up. To do so, use the button. ð The position of the heads on the glass plate has been memorised. a) To perform the [Camera above camera] function: Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 188 / 209...
  • Page 189 Use the arrow buttons to move the placer head over the Dip & Print stencil. b) Move the placer all the way down. To do so, use the button. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 189 / 209...
  • Page 190 If positioning problems continue to show up after this set-up, perform the [Start coordinates tranformation] function. With regard to this, please read Chapter The [Start coordinate transformation] button [} 121]. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 190 / 209...

  • Page 191: Memorising The Distance Of The Heating Head Nozzle From The Placer

    Channel TC 7 Start coordinates tranformation Channel TC 8 Channel IRS Send ð The [Preparation] working step will appear. The information line above the diagram describes the working steps to be performed. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 191 / 209...
  • Page 192 ð The unit will first perform a reference move. Style Rework User administration Archive Profile management Administration Next HRSoft 2 options Preparation Teach positions Teach z-axis Finish Graph options Device settings Updates Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 192 / 209...
  • Page 193 ð The next menu item [Placement nozzle to glass plate]has now been selec- ted in the [Memorise Position] drop-down menu. j) Use the arrow buttons to move the heating head over the glass plate. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 193 / 209...
  • Page 194 Click on the [Next] button to exit the program wizard. ð The distance of the heating head nozzle from the placer has been memorised. a) Then unscrew the calibration nozzles again. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 194 / 209...

  • Page 195: Memorising The Height Positions Of The Heating Head Nozzle And The Placer

    Channel IRS Send b) Click on the [Start device setup] button. ð The [Preparation] working step will appear. The information line above the diagram describes the working steps to be performed. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 195 / 209...
  • Page 196 ð The unit will first perform a reference move. Style Rework Archive User administration Profile management Administration Next HRSoft 2 options Preparation Teach positions Teach z-axis Finish Graph options Device settings Updates Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 196 / 209...
  • Page 197 Click on the [Next] button to exit the program wizard. ð The height positions of the heating head nozzle and the placer have been memorised. a) Then unscrew the calibration nozzles again. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 197 / 209...

  • Page 198: Memorising The Height Position Of The Glass Plate

    Channel IRS Send b) Click on the [Start device setup] button. ð The [Preparation] working step will appear. The information line above the diagram describes the working steps to be performed. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 198 / 209...
  • Page 199 ð The unit will first perform a reference move. Style Rework User administration Archive Profile management Administration Next HRSoft 2 options Preparation Teach positions Teach z-axis Finish Graph options Device settings Updates Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 199 / 209...
  • Page 200 ð The placer will come into contact with the glass plate. h) Click on the [Next] button to exit the program wizard. ð The glass plate height position has been memorised. a) Then unscrew the calibration nozzles again. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 200 / 209...

  • Page 201: Checking And Replacing The Silicone Suction Cup In The Heating Head Nozzle

    Place the new silicone suction cup on the brass screw. d) Screw the brass screw back into the heating head nozzle. e) Screw the heating head nozzle back to the heating head. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 201 / 209...
  • Page 202 Drop the spacer into the heating head nozzle and centrally align it. f) Screw on the brass screw first by hand and then with an Allen key. g) Screw the heating head nozzle back to the heating head. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 202 / 209...

  • Page 203: Performing A Hrsoft 2 Update

    Follow the instructions and confirm dialogues with OK/Continue. c) Once installation has been completed, start the HRSoft 2 program by double- clicking the program icon on the desktop. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 203 / 209...
  • Page 204 The settings must match the illustration in the figure, otherwise make the fol- lowing settings: d) Select controller “QoS”. e) Select the optional field “Port based” under “Quality of Service“. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 204 / 209...
  • Page 205 Select menu item “High priority” for both ports in the drop-down menu. h) Click on the “Apply” button to confirm all entries. i) Power cycle the Rework system. ð The process has now been completed. Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 205 / 209...
  • Page 206 9 |  Service and maintenance Performing a HRSoft 2 update Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 206 / 209...
  • Page 207 9 |  Service and maintenance Performing a HRSoft 2 update Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 207 / 209...

  • Page 208: Annex

    10 | Annex EC Declaration of Conformity [HR600XL] 10 Annex 10.1 EC Declaration of Conformity [HR600XL] Network setup Ersa GmbH 3BA00241-01 Operating Instructions HR 600 XL | Rev. 10 208 / 209...

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