Kurtz Ersa HR 600 XL Manuals

Manuals and User Guides for Kurtz Ersa HR 600 XL. We have 1 Kurtz Ersa HR 600 XL manual available for free PDF download: Operating Instructions Manual

Kurtz Ersa HR 600 XL Operating Instructions Manual (209 pages)

Hybride Automatic Rework System

Brand: Kurtz Ersa | Category: Rework stations | Size: 3 MB

Table of Contents
3
Introduction
7
Product Information
8
General Information about the Product
8
Intended Use
8
Retrofitting, Changes
8
Warranty
8
Minimum Operating Quality
8
Information about this Manual
9
Pictogram and Symbol Explanations
10
Prevailing Term Definitions in this Instruction Manual
11
Warnings
12
Rule Notices
13
Prohibition Notices
14
Target Readers Group
15
Copyright, Liability
15
Technical Data
17
General Data
18
Electrical Connection
19
Pneumatics
19
Heating System
19
Axis System
20
Cameras
20
Printed Circuit Boards and Components
20
PC System Requirements
21
Ambient Conditions
21
Options
22
Fuse Documentation
24
For Your Safety
25
General Safety Instructions
26
Nationally Valid Safety and Accident Prevention Regulations
26
Fire Protection
26
Subject-Related Safety Instructions
27
Dealing with Electrical Equipment
27
Do Not Open the Electrical Cabinet
27
Dealing with Pneumatic Equipment
28
Dealing with Process Materials and Substances
28
Safety Instructions for Certain Operating Phases
29
Normal Operation
29
Safety Instructions for Maintenance, Service, Specific Work, Troubleshooting
30
Safety Instructions for Certain Machine and System Parts
31
Hot Device
31
Using a Solder Fume Extractor
31
Retrofitting and Changes
31
Transport, Installation, Storage, Disposal
33
Read this First
34
Target Readers Group
34
Supplementary Documents
34
ESD-Hazardous Components
35
Information Concerning Machine Transport and Storage
35
Unloading and Transporting the Unit with a Forklift
36
Information on How to Unpack the Machine
37
Scope of Delivery
38
Unpacking and Installing the Rework System
39
Unpacking the Machine
39
Packaging with Shock Watch
40
Packaging with Tilt Watch
41
Unpacking and Positioning the Machine
42
Aligning the Machine
45
Connecting the PC and und UPS
46
Mounting and Connecting the Monitor
48
Installing Cladding Panels
50
Fitting the Heating and Placer Heads
51
Inserting the PCB Frame and Becoming Familiar with It
53
Fitting the Optional Signal Light
55
The Signal Light Displays (Option)
56
Fitting the Optional Shelf
56
Making Pneumatic and Electrical Connections
58
Connecting the Pneumatic System
58
Connecting the Mains Plug
59
Connecting the Optional RPC Camera
60
Assembling an Accu-TC Holder
63
Mounting an Air Baffle
63
Transporting the Rework System
63
Disposal
65
Commissioning
67
Switching on the Rework System and Starting the Hrsoft 2 Program
68
Button [Start Extraneous Light Compensation]
68
Installing the Heating Head Nozzle and the Placing Pipette
69
Function Description
71
Read this First
72
Target Readers Group
72
Safety Instructions for Certain Operating Phases
72
Supplementary Documents
73
ESD-Hazardous Components
74
Overview of the Machine Parts Being Operated
75
Stopping the Motor with the Corresponding Pushbutton
77
Avoid Collisions with Components and PCB Holders
78
Manual Height Adjustment of the RPC Camera Via the Setting Screw
79
Machine Control with Hrsoft2
80
The Top Bar in the Hrsoft 2 Program
80
Temporarily Editing the Soldering Profile in the [Rework] Tab
81
The [Information] and [Heating Setting] Tabs
81
Overview of the Tab [Rework]
86
Use of the Soldering Profile in the [Rework] Tabulator
88
The Chart in the [Rework] Tabulator
89
Process Automation] and Its Process Steps
92
The [Manual Mode]
93
The [Archive] Tabulator
95
The [Show Chart] Button
96
The [User Management] Tabulator
98
Editing the Soldering Profile in the [Profile Management] Tab and Changing It Permanently
100
Overview of the [Profile Management] Tab
100
Create, Copy, Delete and Save Soldering Profiles in the [Profile Management] Tabulator
102
The [Information] Tab under the [Profile Management] Tab
105
The [Heating Setting] Tabulator under the [Profile Management] Tabulator
107
Assigning a User to a Soldering Profile in the "More" Arrow Key Tab under [Profile Man- Agement]
109
The Chart in the [Profile Management] Tabulator
111
The Heating Curves in the Chart in the [Profile Management] Tab
111
Process Automation] and Its Process Steps
113
The [Management] Tabulator with Three Dialog Windows
114
The Dialog [Hrsoft 2 Settings]
114
The [Chart Settings] Dialog
116
The [Device Settings] Dialog
118
The Display and Switch Row Top Right
124
The Virtual Thermocouple
126
Replacing the PCB Frame
131
Optional Extended Bottom Heating
133
Switching off the Rework System
134
Transporting the Rework System to Another Location
135
Tutorial - Soldering or Desoldering a Component
137
Adjusting the Sizes of the Heating Head Nozzle and Placer to Components
138
Inserting a PCB into the PCB Frame
139
Mounting an Air Baffle
141
Position a Thermocouple
142
Activate a Soldering Profile and Prepare the Soldering Process
143
Starting the Rework Process and Performing It Wizard-Driven
144
Interrupting the Soldering Process
145
Working Step 1 "START / REFERENCE MOVE
146
Working Step 2 "Desoldering
147
Working Step 3 "Initialisation
151
Working Step 4 "Best Match
153
Working Step 5 "Positioning" and Working Step 6 „Inspection
155
Working Step 6 „Inspection
157
Working Step 7 "Soldering
158
Working Step 8 "Inspection
160
Working Step 9 "Process Completed Successfully
161
Spare and Wear Parts
163
Read this First
164
Nameplate and Serial Number
164
Target Readers, Permitted Spare Parts
164
Spare Parts
165
Service and Maintenance
167
Maintenance Table
168
Preparing Maintenance Work on the Residual Solder Sucker
168
Maintenance Work to be Performed Weekly
169
Check the Rework System for Dirt and Damage
169
Maintenance Work to be Performed Fortnightly
170
Lubricating the y Axle
170
Maintenance Work to be Performed Quarterly
171
Visual Inspection and Lubrication of the X and y Axles
171
Checking and Draining Condensate in the Maintenance Unit
172
Service Work to be Performed Annually
173
Cleaning and Lubricating the X and y Axes Threaded Spindles
173
Service Work to be Performed When Required
176
Cleaning the Glass Plate
176
Cleaning the Underside of the Optional RPC Camera
176
Cleaning the Light Covers under the Placement Head
176
Replacing the Heating Head
178
Replacing the Placer Head
180
Re-Memorising the Positions of the Heating and Placer Heads
183
Memorising the Distance of the Heating Head Nozzle from the Placer
191
Memorising the Height Positions of the Heating Head Nozzle and the Placer
195
Memorising the Height Position of the Glass Plate
198
Checking and Replacing the Silicone Suction Cup in the Heating Head Nozzle
201
Performing a Hrsoft 2 Update
203
Annex
208
EC Declaration of Conformity [HR600XL]
208

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Kurtz Ersa HR 600 XL Operating Instructions Manual (209 pages)

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