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Kurtz Ersa HR 600/3 P Operating Instructions Manual

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HR 600/3 P
Rework-System
Translation of the original operating manual: 3BA00245-01 
Serial No.: ..........................................
Ersa GmbH
Leonhard-Karl-Str. 24
97877 Wertheim
www.ersa.de
Rev. 3
Printing date: 30/09/2021
Phone +49 9342/800-136
Fax +49 9342/800-132
Mobile +49 171 241 846 8
service-ersa@kurtzersa.de

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  • Page 1 HR 600/3 P Rework-System Translation of the original operating manual: 3BA00245-01  Serial No.: .......... Ersa GmbH Leonhard-Karl-Str. 24 97877 Wertheim Phone +49 9342/800-136 www.ersa.de Fax +49 9342/800-132 Rev. 3 Mobile +49 171 241 846 8 Printing date: 30/09/2021 service-ersa@kurtzersa.de...

  • Page 3: Table Of Contents

    Table of contents Table of contents Introduction .............................. 7 Product information............................ 8 1.1.1 General information about the product ..................... 8 1.1.2 Intended use............................ 8 1.1.3 Retrofitting, changes .......................... 8 1.1.4 Warranty............................. 8 Information about this manual .........................  9 1.2.1 Pictogram and symbol explanations.................... 10 1.2.1.1 Prevailing term definitions in this instruction manual............ 11 1.2.1.2 Warnings......................... 12...
  • Page 4 Table of contents Assembling the Accu-TC holder and air deflector...................  39 4.10 Installing the optional RPC camera .........................  40 4.11 Disposal ................................ 41 Commissioning .............................. 43 Setting up the PC.............................  44 Switching on the Rework system and starting the HRSoft 2 program ............ 46 Button [Start extraneous light compensation] ....................
  • Page 5 Table of contents Inserting a PCB into the PCB frame.......................  103 7.2.1 Mounting an air baffle ........................ 105 Position a thermocouple.......................... 106 Activate a soldering profile and prepare the soldering process .............. 107 Starting the rework process and performing it wizard-driven.............. 108 Interrupting the soldering process........................
  • Page 6 Table of contents 12.1 EC Declaration of Conformity........................ 172 Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 vi / 173...

  • Page 7: Introduction

    1 |  Introduction 1 Introduction Product information............................ 8 1.1.1 General information about the product ..................... 8 1.1.2 Intended use............................ 8 1.1.3 Retrofitting, changes .......................... 8 1.1.4 Warranty............................. 8 Information about this manual .........................  9 1.2.1 Pictogram and symbol explanations.................... 10 1.2.1.1 Prevailing term definitions in this instruction manual............ 11 1.2.1.2 Warnings......................... 12 1.2.1.3...

  • Page 8: Product Information

    However, the machine may pose some residual risks, in particular if it is improperly operated by untrained staff or not used as intended. The HR 600/3 P Rework System is intended for industrial indoor use. The machine is intended ex- clusively for soldering and desoldering electronic components on PCBs.

  • Page 9: Information About This Manual

    1 |  Introduction Information about this manual 1.2 Information about this manual For your safety ERSA products are developed, manufactured and tested in compliance with the ba- sic safety requirements. Nevertheless, residual risks still exist! For this reason, please read these operating instructions before operating the ma- chine for the first time.

  • Page 10: Pictogram And Symbol Explanations

    1 |  Introduction Information about this manual 1.2.1 Pictogram and symbol explanations Pictograms are used to identify dangers, both in this instruction manual and on the machine. Specific information or requirements and prohibitions for the prevention of per- sonal injury or property damage are shown in the manual with a pictogram, and are complemented in the text by hierarchically graded, signal words in bold print: DANGER It describes an immediately threatening danger...

  • Page 11: Prevailing Term Definitions In This Instruction Manual

    1 |  Introduction Information about this manual 1.2.1.1 Prevailing term definitions in this instruction manual In addition to the pictograms described above, we use the following symbols and notations: Safety instructions ü This symbol means: Prerequisite to avert a danger. a) This symbol means: Measures to avert a danger. An example: NOTE Machine malfunctions caused by improper maintenance!

  • Page 12: Warnings

    1 |  Introduction Information about this manual 1.2.1.2 Warnings We use the following pictograms for warnings: WARNING Dangerous electrical voltage! Danger of electrocution! WARNING Hot surfaces, hot gases! Burn hazard! WARNING Laser beam! Risk of retinal burns! WARNING Risk of injury! Hand injury risk! Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev.

  • Page 13: Rule Notices

    1 |  Introduction Information about this manual 1.2.1.3 Rule notices NOTE Read the operating instructions! Prior to working in areas that are marked with the symbol shown, the corresponding operating instructions must be read! NOTE Wear protective goggles! When working in areas which are marked with the symbol shown, suitable protective goggles must be worn! NOTE Use hearing protection!

  • Page 14: Prohibition Notices

    1 |  Introduction Information about this manual 1.2.1.4 Prohibition notices We use the following pictograms for prohibition notices: Prohibition, in general! Do not touch! No fire and naked light! Eating and drinking prohibited! No smoking!! Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 14 / 173...

  • Page 15: Target Readers Group

    1 |  Introduction Information about this manual 1.2.2 Target readers group These instructions are intended for people who use, adjust, operate or service the machine. DANGER Personal injury or material damage due to inadequate maintenance and improper operation of the machine! ü...
  • Page 16 1 |  Introduction Information about this manual Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 16 / 173...

  • Page 17: Technical Data

    2 |  Technical data 2 Technical data General data.............................. 18 Electrical connection............................ 18 Pneumatics.............................. 19 Heating system.............................. 19 Axis system.............................. 19 Cameras ................................ 20 Printed circuit boards and components...................... 20 PC system requirements .......................... 20 Ambient conditions............................ 20 2.10 Tape feeder option............................ 21 2.11 Options................................

  • Page 18: General Data

    2 |  Technical data General data 2.1 General data Designation Width (mm) Depth (mm) Height (mm) Weight (kg) Approx. 70 Emission sound pressure level (dB (A)) < 70 2.2 Electrical connection Description Mains voltage 3-wire system N / PE (V) 1 x 230 V Voltage tolerance (%) ±...

  • Page 19: Pneumatics

    2 |  Technical data Pneumatics 2.3 Pneumatics Description Inlet pressure (bar, oil-free) 6-10 Required connection (quick coupling) ¼ inch Outer diameter (mm) of the pneumatic hose for the pneumatic connection to be provided by the customer Flow rate at 6 bar (l/min.) approx.

  • Page 20: Cameras

    2 |  Technical data Cameras 2.6 Cameras Camera, top mount Designation Type Colour camera Resolution (Megapixel) Interface Ethernet Lighting LED, dimmable Component camera, bottom mount Designation Type Black and white camera Resolution (Megapixel) Interface Ethernet Lighting LED, dimmable 2.7 Printed circuit boards and components Description PCB cooling from above Hybrid blower...

  • Page 21: Tape Feeder Option

    2 |  Technical data Tape feeder option 2.10 Tape feeder option Designation Type Basic module with exchangeable as- sembly Belt widths of the exchangeable assem- 4, 8 or 12 blies (mm) Dimensions (L x W x H, mm) Basic module 213 x 65, 53 Exchangeable assembly 156 x 21 x 26 Total weight (g) Approx.

  • Page 22: Options

    2 |  Technical data Options 2.11 Options The following items are available as options (not included in the scope of delivery). Description Item number Reflow process camera for HR600/3P 0HR610/3P Dip & Print station 0PR100 Dip stencil 40 x 40, 0.3 mm 0PR100-D001 Dip stencil 40 x 40, 0.1 mm 0PR100-D004...
  • Page 23 2 |  Technical data Options Description Item number Holder for odd shaped PCBs 0HR655 * Metal, long service life, several months to years. Cleaning with isopropanol. Treat carefully. ** Metal nozzle, long service life. Replace silicone suction cups after 10-30 desol- dering processes.
  • Page 24 2 |  Technical data Options Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 24 / 173...

  • Page 25: For Your Safety

    3 |  For your safety 3 For your safety General safety instructions .......................... 26 3.1.1 Nationally valid safety and accident prevention regulations ............ 26 3.1.2 Fire protection .......................... 26 Subject-related safety instructions .........................  27 3.2.1 Dealing with electrical equipment.................... 27 3.2.2 Dealing with process materials and substances ................ 27 Safety instructions for certain operating phases ....................

  • Page 26: General Safety Instructions

    3 |  For your safety General safety instructions 3.1 General safety instructions 3.1.1 Nationally valid safety and accident prevention regulations For any work performed on the machine itself or on its electric or pneumatic equip- ment, the locally applicable accident prevention, safety and environmental protec- tion regulations are to be observed.

  • Page 27: Subject-Related Safety Instructions

    3 |  For your safety Subject-related safety instructions 3.2 Subject-related safety instructions 3.2.1 Dealing with electrical equipment DANGER Dangerous electrical voltage! Serious injury or death from electric shock! ü Work on the electrical system or the machine electrical devices must be under- taken only by a skilled electrician or by properly trained people under the supervi- sion and guidance of a skilled electrician in accordance with the electro-technical rules.

  • Page 28: Safety Instructions For Certain Operating Phases

    3 |  For your safety Safety instructions for certain operating phases CAUTION toxic fumes! Risk of poisoning by inhalation! a) During soldering, gas emissions arise from the module or from the solder paste used. These gas emissions are harmful. b) With respect to respiratory protection, the operator must observe the processing instructions specified in the safety data sheets of the solder pastes and fluxes used! NOTE...

  • Page 29: Safety Instructions For Certain Machine And System Parts

    3 |  For your safety Safety instructions for certain machine and system parts 3.5 Safety instructions for certain machine and system parts 3.5.1 Hot device CAUTION Risk of burns from hot surfaces! a) Touching the device surfaces may cause burns! All heated machine parts, the surrounding housing parts and insertion frame, the PCB and the components will become hot even during warm-up to the process temperature [Tinit]! Parts become strongly heated during the soldering process!
  • Page 30 3 |  For your safety Retrofitting and changes Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 30 / 173...

  • Page 31: Transport, Installation, Storage, Disposal

    4 |  Transport, installation, storage, disposal 4 Transport, installation, storage, disposal Information concerning machine transport and storage................ 32 Information on how to unpack the machine .................... 32 Packaging with TIP n TELL indicator ........................  32 Scope of delivery.............................  33 Unpacking and installing the Rework System .................... 34 Remove the transport lock from the placing head ..................

  • Page 32: Information Concerning Machine Transport And Storage

    4 |  Transport, installation, storage, disposal Information concerning machine transport and storage 4.1 Information concerning machine transport and storage CAUTION Material damage is possible! ü The machine is supplied in a sturdy carton on a pallet. Damage caused by im- proper storage or improper transportation is not covered by warranty! a) Always transport or store the machine in a box on a pallet! b) During the machine transport, avoid any jerky movement, abrupt setting-down or bumping!

  • Page 33: Scope Of Delivery

    Transport lock placing head 363362 USB flash drive Rework 3BA00149 HR 600/3 P instruction manual 3BA00207 * Long service life metallic thermocouple. Cleaning with isopropanol. Do not bend. Months-to-years service life. ** Metal nozzle, long service life. Replace silicone suction cups after 10-30 solder- ing processes.

  • Page 34: Unpacking And Installing The Rework System

    4 |  Transport, installation, storage, disposal Unpacking and installing the Rework System 4.5 Unpacking and installing the Rework System – The Rework system must not be exposed to rapid temperature changes. If the Rework System is carried to an environment with a very different temperature, let it adjust to the room temperature for several hours before startup.

  • Page 35: Remove The Transport Lock From The Placing Head

    4 |  Transport, installation, storage, disposal Remove the transport lock from the placing head a) The Rework system must be lifted out of the cardboard box by two people. Only lift the machine from its underside, see figure above (3). b) Place the Rework System to the left of the table. WARNING Fire hazard, hazard due to heat accumulation! Personal or material damage is possible!
  • Page 36 4 |  Transport, installation, storage, disposal Remove the transport lock from the placing head Fig. 4: The transport lock on the placing pipette The pipette holder (2) must not be subjected to tensile, compressive or rotational forces! a) With an Allen key (size 2) loosen the plastic part of the transport lock. b) With an Allen key (size 2.5) carefully unscrew the two fastening screws of the transport lock (1) and remove the transport lock by pulling it down vertically.

  • Page 37: Connecting The Rework System

    4 |  Transport, installation, storage, disposal Connecting the Rework System 4.7 Connecting the Rework System ü To connect the machine: a) Remove all the accessories from the packaging, unwrap them and lay them out. Fig. 6: The back of the HR 600/3P 1 Power cable 5 USB port 2 Main fuse, T16AL...

  • Page 38: Fitting The Heating Head

    4 |  Transport, installation, storage, disposal Fitting the heating head 4.8 Fitting the heating head Handle the heating head very carefully. a) Place the heating head frames exactly in the recesses of the bracing supports (3) on the back of the heating head (1). Keep the heating head in this position. Check from the back to make sure that the components are fitting exactly.

  • Page 39: Assembling The Accu-Tc Holder And Air Deflector

    4 |  Transport, installation, storage, disposal Assembling the Accu-TC holder and air deflector 4.9 Assembling the Accu-TC holder and air deflector ü To assemble the Accu-TC holder: Fig. 7: Assembly of the Accu-TC holder and thermocouple, example picture a) You can fit the holder into any bore (4) on the product holder. To do this, insert the cylinder (5) into a bore and and tighten with the lever (2) counterclockwise.

  • Page 40: Installing The Optional Rpc Camera

    4 |  Transport, installation, storage, disposal Installing the optional RPC camera 4.10 Installing the optional RPC camera ü If you use the optional RPC camera, no. 0HR610P : Fig. 9: Assembling an RPC camera, example picture. Run the camera cables under the Re- work System backwards.

  • Page 41: Disposal

    4 |  Transport, installation, storage, disposal Disposal 4.11 Disposal CAUTION Disposal ü Solder waste is hazardous waste and must not be disposed of together with do- mestic waste. a) Provide safe and environmentally friendly disposal of packaging materials! b) Make sure that all process materials and replacement parts are disposed of in a safe and environmentally friendly way! In accordance with Directive 2008/98/EC on waste and Directive 2002/96/EC on waste electrical and electronic equipment, we recommend the following proced-...
  • Page 42 4 |  Transport, installation, storage, disposal Disposal Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 42 / 173...

  • Page 43: Commissioning

    5 |  Commissioning 5 Commissioning Setting up the PC.............................  44 Switching on the Rework system and starting the HRSoft 2 program ............ 46 Button [Start extraneous light compensation] .................... 46 Installing the heating head nozzle and the placing pipette ................ 47 Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev.

  • Page 44: Setting Up The Pc

    5 |  Commissioning Setting up the PC 5.1 Setting up the PC – For the PC configuration required for your Rework System, refer to the PDF document 3BA00212 “PC-Konfigurationsempfehlung_Ersa-IRSOFT-HRSoft-ImageDoc”. This document can found on the Ersa Rework USB stick (3BA000149). You will need also: ®...
  • Page 45 5 |  Commissioning Setting up the PC Fig. 10: Entering IP addresses d) Right-click on the “Ethernet” network adapter and select “Properties” in the context menu. e) Select “Internet protocol version 4 (TCP/IPv4)”). f) Click on “Properties.” g) Select “Use following IP address:” h) In the IP address enter 169.254.10.44 i) In the “Subnet mask”...

  • Page 46: Switching On The Rework System And Starting The Hrsoft 2 Program

    5 |  Commissioning Switching on the Rework system and starting the HRSoft 2 program 5.2 Switching on the Rework system and starting the HRSoft 2 program a) Use the main switch on the front of the device to turn on the Rework System. Switch on the PC and wait for the operating system to start.

  • Page 47: Installing The Heating Head Nozzle And The Placing Pipette

    5 |  Commissioning Installing the heating head nozzle and the placing pipette 5.4 Installing the heating head nozzle and the placing pipette Take the heating head nozzle and the placing head from the accessories cardboard box. For start-up, attach a heating head nozzle and a placing head. Select the largest possible heating head nozzle and placing head for the component.
  • Page 48 5 |  Commissioning Installing the heating head nozzle and the placing pipette f) Use an open-end wrench to fix the top holder to the notch, and screw the nozzle or pipette with a knurled wrench. Tighten it very slightly. Later the nozzle and the pipette will be automatically moved upwards.

  • Page 49: Function Description

    6 |  Function description 6 Function description Read this first! .............................. 50 6.1.1 Target readers group ........................ 50 6.1.2 Safety instructions for certain operating phases................ 50 6.1.3 Supplementary documents ...................... 50 6.1.4 ESD-hazardous components ...................... 51 Overview of the machine parts........................ 52 The top bar in the HRSoft 2 program ...................... 54 Temporarily editing the soldering profile in the [Rework] tab ...............

  • Page 50: Read This First

    6 |  Function description Read this first! 6.1 Read this first! 6.1.1 Target readers group These instructions are intended for people who use, adjust, operate or service the machine. DANGER Personal injury or material damage due to inadequate maintenance and improper operation of the machine! ü...

  • Page 51: Esd-Hazardous Components

    6 |  Function description Read this first! 6.1.4 ESD-hazardous components NOTE ESD hazardous components! Electronic components may be damaged by electrostatic discharges. Please observe the warnings on the packaging or contact the manufacturer or supplier. To protect these elements, an ESD-proof work place is advisable (ESD = Electrostatic Discharge). The rework system can be smoothly integrated in such an environment.

  • Page 52: Overview Of The Machine Parts

    6 |  Function description Overview of the machine parts 6.2 Overview of the machine parts 11 12 Fig. 12: Overview of the machine parts CAUTION Risk of burning due to heated machine parts and PCB! All heated machine parts as well as the surrounding housing parts and product sup- port frame, the circuit board and the components become hot even during warm-up to the process temperature [Tinit]! Parts are particularly hot during the soldering process! After the soldering process,...
  • Page 53 6 |  Function description Overview of the machine parts 2 X-axis 11 Locating screws for the optional RPC camera position 3 Telescopic holder for thermo- 12 Connections for ESD wrist band couple 4 Thermocouple 13 Support rails in the PCB frame 5 Bottom heating, 3 zones 14 Optional RPC camera 6 Heating head, height-adjustable...

  • Page 54: The Top Bar In The Hrsoft 2 Program

    6 |  Function description The top bar in the HRSoft 2 program 6.3 The top bar in the HRSoft 2 program All the functions of the HRSoft 2 program can be accessed via the top bar. The top bar includes tabs to operate the Rework System on the left, and more buttons and displays on the right.

  • Page 55: Temporarily Editing The Soldering Profile In The [Rework] Tab

    6 |  Function description Temporarily editing the soldering profile in the [Rework] tab 6.4 Temporarily editing the soldering profile in the [Rework] tab 6.4.1 Overview of the tab [Rework] After starting HRSoft 2, the [Rework] tab will be shown. Soldering processes are started and performed in the [Rework] dialog.

  • Page 56: The Start/Reference Move Buttons

    6 |  Function description Temporarily editing the soldering profile in the [Rework] tab 5 Parameter bar with tabs [Information] and 6 Workflow bar for determining process flow steps [Heater config]. As to this, please read Chapter (from left to right). Any change that is made here The tabulators [Information], [Heating setting] to the process flow will be accepted but not and the arrow key [Image processing].

  • Page 57: Use Of The Soldering Profile In The [Rework] Tabulator

    6 |  Function description Temporarily editing the soldering profile in the [Rework] tab 6.4.2 Use of the soldering profile in the [Rework] tabulator A soldering profile (3) is a file in which the complete soldering process with all asso- ciated parameter settings is saved. In the [Profile management] tab, you can cre- ate, edit, copy, delete and save new soldering profiles.

  • Page 58: The Tabulators [Information], [Heating Setting] And The Arrow Key [Image Processing]

    6 |  Function description Temporarily editing the soldering profile in the [Rework] tab 6.4.3 The tabulators [Information], [Heating setting] and the arrow key [Image processing] When the [Heater config] tab is called up, the chart (4) with the heating curves is displayed in the middle of the screen, and below the line with the buttons for the [Process automation ] (6).

  • Page 59: The [Information] Tab Under The [Rework] Tab

    6 |  Function description Temporarily editing the soldering profile in the [Rework] tab 6.4.3.2 The [Information] tab under the [Rework] tab Rework Archive Manual Mode User administration Profile management Administration Information Heater config Search Image processing Profile settings Soldering Desoldering Synchronize Combined Name Board...

  • Page 60: The [Heating Setting] Tabulator Under The [Rework] Tabulator

    6 |  Function description Temporarily editing the soldering profile in the [Rework] tab – [Component filter]: The component detection of the camera is improved for the selected part type. Select the component type before soldering. Possible filters are: – [General] = all other component types –...
  • Page 61 6 |  Function description Temporarily editing the soldering profile in the [Rework] tab For all changes that are made in tab [Rework], the following applies: changes are accepted but cannot be saved. If you switch from tab [Rework] tab to another tab, all changes will be lost.
  • Page 62 6 |  Function description Temporarily editing the soldering profile in the [Rework] tab – Vertical controller (top - bottom): Top heating/bottom heating percentage power ratio. Adjust the power ratio to the heat requirement of your soldering process. – Lower heating matrix field: Setting of each the 5 x 5 lower heating zones with 0% –...
  • Page 63 6 |  Function description Temporarily editing the soldering profile in the [Rework] tab 6.4.3.4 The tab with the arrow buttons [Image processing] under the tab [Rework] When using the optional tape feeder, the luminance intensity for the image recog- nition of the tape feeder can be adjusted independently of the soldering process. For best component recognition, set the controller to [8].

  • Page 64: The Chart In The [Rework] Tabulator

    6 |  Function description Temporarily editing the soldering profile in the [Rework] tab 6.4.4 The chart in the [Rework] tabulator When selecting tab [Rework], chart (4) with the heating curves will be displayed in the middle of the screen and, below, the button row for the [Process automation ] (6).

  • Page 65: The Heating Curves In The [Rework] Tab

    6 |  Function description Temporarily editing the soldering profile in the [Rework] tab 6.4.4.1 The heating curves in the [Rework] tab The heating curve is determined by the selected soldering profile. Depending on how often the heating curve is kinked, there will be 2, 3 or 4 heating phases. With regard to this, please also read Chapter Create, copy, delete and save soldering profiles in the [Profile management] tabulator.
  • Page 66 6 |  Function description Temporarily editing the soldering profile in the [Rework] tab Please note that the components should not be heated too quickly as only slow heating will result in uniform temperature distribution. This will increase the safety level of the process. On the bottom right there is the [START/REFERENCE] button, which starts the re- work process.

  • Page 67: Process Automation] And Its Process Steps

    6 |  Function description Temporarily editing the soldering profile in the [Rework] tab 6.4.5 [Process automation] and its process steps Under the chart there is the [0552] (6) button row.Process automation Process automation Desoldering Scavenging Placement Inspection Soldering Inspection These buttons enable or disable process steps. The process flow starts with the first process step on the left and continues by performing the selected process steps on the right one after another.

  • Page 68: The [Manual Mode]

    6 |  Function description The [Manual Mode] 6.5 The [Manual Mode] If the [Rework] tab is enabled, click on the [Manual Mode] top right button. It dis- plays a button column on the far left of the screen where extensive functions to manually operate the Rework System can be performed.
  • Page 69 6 |  Function description The [Manual Mode] – 7: Manually triggering motor movements. Opens a submenu with further buttons: Fig. 14: Manually moving motors – 1-4: These arrow buttons move the heads forward, backward, left, or right as long as the button is pressed. The 5-10 buttons control the heating head functions.

  • Page 70: The [Archive] Tabulator

    6 |  Function description The [Archive] tabulator 6.6 The [Archive] tabulator All started as well as aborted processes are saved in the archive as graphical charts with all set soldering parameters. These processes are listed in the [Archive] tab. Rework User administration Archive Profile management Administration...

  • Page 71: The [Show Chart] Button

    6 |  Function description The [Archive] tabulator 6.6.1 The [Show chart] button The archived chart of the highlighted soldering process can be called up via the [View chart] button. Style Rework User administration Archive Profile management Administration Information Heater config Desoldering CSV export Device info Image processing...
  • Page 72 6 |  Function description The [Archive] tabulator Tab [Heater config]: Control of the chart display. If activated during the soldering process, the displayed chart lines can be selected in the [Show] column. If for the soldering process in the [Change all zones] function has been switched off, the single heating phases T1, T2 ..

  • Page 73: The [User Management] Tabulator

    6 |  Function description The [user management] tabulator 6.7 The [user management] tabulator Two user classes are available in the HRSoft 2 program: “Administrator“ and “Standard user.“ After starting the HRSoft 2 program, the user class will be determ- ined by the user name and password in dialog [Login]. With administrator rights you may access all functions.
  • Page 74 6 |  Function description The [user management] tabulator – Button [Auto-archiving]: if activated, all soldering processes for this user will be stored in the archive. Started and cancelled processes will be saved in the archive as graphics and in all soldering parameters. With regard to this, please also read Chapter The [Archive] tabulator.

  • Page 75: Editing The Soldering Profile In The [Profile Management] Tab And Changing It Permanently

    6 |  Function description Editing the soldering profile in the [Profile management] tab and changing it permanently 6.8 Editing the soldering profile in the [Profile management] tab and changing it permanently 6.8.1 Overview of the [Profile management] tab In tab [Profile management], you can create, edit, copy, delete and save soldering profiles as an administrator.
  • Page 76 6 |  Function description Editing the soldering profile in the [Profile management] tab and changing it permanently 3 Selection of a soldering profile. Searching for 4 Chart / soldering curves. Display of the soldering profile names is possible. The buttons in the top process with curves for soldering and desolder- range allow you to (from left to right): ing.

  • Page 77: Create, Copy, Delete And Save Soldering Profiles In The [Profile Management] Tabulator

    6 |  Function description Editing the soldering profile in the [Profile management] tab and changing it permanently 6.8.2 Create, copy, delete and save soldering profiles in the [Profile management] tabulator A soldering profile is a file that defines the whole soldering process. Use the four buttons above the soldering profile list to perform the following functions (from left to right): –...
  • Page 78 6 |  Function description Editing the soldering profile in the [Profile management] tab and changing it permanently sequently adapt the selected profile stencil to your soldering process. With re- gard to this, please also read Chapter The [Information] tab under the [Profile Management] tab [} 80].
  • Page 79 6 |  Function description Editing the soldering profile in the [Profile management] tab and changing it permanently ð Please note: The selected soldering profile will be overwritten! To create an ad- ditional soldering profile, first create a new soldering profile and then save it. a) Click on the “Disk”...

  • Page 80: The [Information] Tab Under The [Profile Management] Tab

    6 |  Function description Editing the soldering profile in the [Profile management] tab and changing it permanently 6.8.3 The [Information] tab under the [Profile Management] tab Rework Archive Profile management User administration Administration Heater config Information Search Image processing Profile settings Soldering Desoldering Combined...
  • Page 81 6 |  Function description Editing the soldering profile in the [Profile management] tab and changing it permanently – [Control sensor]: Selection of the temperature sensor that controls the solder- ing process via its measured temperature. [IRS] (Infrared sensor), [TC1] (ther- mocouple 1) or others. The currently measured temperature of the selected sensor is displayed in field (2).

  • Page 82: The [Heating Setting] Tabulator Under The [Profile Management] Tabulator

    6 |  Function description Editing the soldering profile in the [Profile management] tab and changing it permanently 6.8.4 The [Heating setting] tabulator under the [Profile management] tabulator Extensive settings for the top and bottom lower heating can be made in the [Heater config] tab.
  • Page 83 6 |  Function description Editing the soldering profile in the [Profile management] tab and changing it permanently Use this function to reciprocally adjust the maximum value of the heating zones and their ratio. For large PCBs, to avoid shape distortion, ensure that the whole PCB is heated.

  • Page 84: The [More] Tab Under The [Profile Management] Tab / Create User

    6 |  Function description Editing the soldering profile in the [Profile management] tab and changing it permanently 6.8.5 The [More] tab under the [Profile Management] tab / Create user In range [Image and documentation]: Rework User administration Archive Profile management Administration Information Heater config Search...
  • Page 85 6 |  Function description Editing the soldering profile in the [Profile management] tab and changing it permanently Assign user to profile Search Cancel Confirm b) Click on the user that you would like to assign. This one has an open pipe char- acter.

  • Page 86: The Chart In The [Profile Management] Tabulator

    6 |  Function description The chart in the [Profile management] tabulator 6.9 The chart in the [Profile management] tabulator When tab [Profile settings] is called up, chart (4) will be displayed in the middle of the screen with the heating curves and, below, the [Process automation] (6) line with the buttons for the work phases of the Rework process.
  • Page 87 6 |  Function description The chart in the [Profile management] tabulator – The heating curves in the chart can only be set if the [Combined] button above the chart is deselected and either [Soldering] or [Desoldering] has been set. – Soldering profiles classified as "linear" have two heating phases, which cannot be set differently.^ –...

  • Page 88: Process Automation] And Its Process Steps

    6 |  Function description [Process automation] and its process steps 6.10 [Process automation] and its process steps Under the chart there is the [0552] (6) button row.Process automation Process automation Desoldering Scavenging Placement Inspection Soldering Inspection These buttons enable or disable process steps. The process flow starts with the first process step on the left and continues by performing the selected process steps on the right one after another.

  • Page 89: The [Management] Tabulator With Three Dialog Windows

    6 |  Function description The [Management] tabulator with three dialog windows 6.11 The [Management] tabulator with three dialog windows 6.11.1 The dialog [HRSoft 2 settings] In dialog [HRSoft 2 options], various default settings for the HRSoft 2 program can be accessed. Style Rework User administration...
  • Page 90 6 |  Function description The [Management] tabulator with three dialog windows – [Test connection]: click on this button for checking. When the connection to the database has been established, a checkmark will appear in checkbox [Con- nection test]. – [Save]: to save the database settings. –...

  • Page 91: The [Chart Settings] Dialog

    6 |  Function description The [Management] tabulator with three dialog windows 6.11.2 The [Chart settings] dialog Graph optionsIn the [0515] dialog, you can set how to display heating curves and actual values in the chart and later in the [0076] tab.Archive Style Rework User administration...

  • Page 92: The [Device Settings] Dialog

    6 |  Function description The [Management] tabulator with three dialog windows 6.11.3 The [device settings] dialog In dialog [Device settings], various pre-settings for the Rework System can be ac- cessed. These functions may only be performed by trained, qualified staff! Style Rework User administration Archive...
  • Page 93 6 |  Function description The [Management] tabulator with three dialog windows Temp. offset (120° C) Apply the changed temperature offsets. – [Channel TC 1] to [TC3]: to enter correction values if the temperature readings of the thermocouples differ from the real temperatures. a) Measure the thermocouples with an external calibration tool at 120°C.
  • Page 94 6 |  Function description The [Management] tabulator with three dialog windows [Device light compensation] [Start light compensation]: Perform this function if the camera systems have prob- lems with ambient lighting in the Rework System, or if the ambient lighting of the Rework System has changed, e.g.

  • Page 95: The Display And Switch Row Top Right

    6 |  Function description The display and switch row top right 6.12 The display and switch row top right The displays and switches from left to right: – In lower case and to the far left, the name of the selected temperature sensor. Next to it the current temperature measured by it.
  • Page 96 6 |  Function description The display and switch row top right – Below [System Parameters]: Current levels of the installed HRSoft 2 version and firmware Range [Error log] List of accumulated error messages with date and descriptions. The new errors are highlighted in the [Active] column.

  • Page 97: Switching Off The Rework System

    6 |  Function description Switching off the Rework System 6.13 Switching off the Rework System If the Rework System must be moved to another location of the factory, put the heating and placing heads with their nozzles in a safe position before transport: a) In tab [Manual mode] click on the [P] button.
  • Page 98 6 |  Function description Screwing on the transport lock on the placing head before shipment ü The Rework System must be switched on and initialized. a) Using the arrow buttons in the [Manual mode] tab, bring the heating head as forward ad possible. With regard to this, please read Chapter The [Manual Mode] [} 68].
  • Page 99 6 |  Function description Screwing on the transport lock on the placing head before shipment f) Make sure that the plastic part of the transport lock remains in contact with the pipette holder and that the other areas are at a uniform distance. Screw the second screw.
  • Page 100 6 |  Function description Screwing on the transport lock on the placing head before shipment Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 100 / 173...

  • Page 101: Tutorial - Soldering Or Desoldering A Component

    7 |  Tutorial – Soldering or desoldering a component 7 Tutorial – Soldering or desoldering a component Adjusting the sizes of the heating head nozzle and placer to components .......... 102 Inserting a PCB into the PCB frame.......................  103 7.2.1 Mounting an air baffle ........................ 105 Position a thermocouple..........................

  • Page 102: Adjusting The Sizes Of The Heating Head Nozzle And Placer To Components

    7 |  Tutorial – Soldering or desoldering a component Adjusting the sizes of the heating head nozzle and placer to components In this tutorial you will find an example of how to work through the desoldering and soldering processes as well as step by step through the entire rework process in the software wizard.

  • Page 103: Inserting A Pcb Into The Pcb Frame

    7 |  Tutorial – Soldering or desoldering a component Inserting a PCB into the PCB frame d) Wait for the heating head to cool down. e) To change nozzles, you can use an open-end wrench SW9 and a round knurled wrench SW9 (tools supplied as standard). Do not apply excessive force to the material! f) Use an open-end wrench to fix the top holder to the notch, and turn the nozzle with a knurled wrench.
  • Page 104 7 |  Tutorial – Soldering or desoldering a component Inserting a PCB into the PCB frame 3 4 5 Fig. 22: The restraint system in the PCB frame Base of the perforated strip on the left. Handle for moving the perforated strip. PCB holder locking screw Tighten only slightly.

  • Page 105: Mounting An Air Baffle

    7 |  Tutorial – Soldering or desoldering a component Inserting a PCB into the PCB frame g) If necessary, use the centre support (8). To do this, on the back, insert the centre support into the top bar of the PCB frame, and then, in the front, insert it from the side into the bar of the PCB frame.

  • Page 106: Position A Thermocouple

    7 |  Tutorial – Soldering or desoldering a component Position a thermocouple 7.3 Position a thermocouple Fig. 24: Example images: Placing the thermocouple holder (top) and the thermocouple (bottom) a) Insert the holder (3) into one of the holes (4). b) Fasten the holder with the lever (6). c) Insert the plug of the thermocouple (2) the socket [TC1].

  • Page 107: Activate A Soldering Profile And Prepare The Soldering Process

    7 |  Tutorial – Soldering or desoldering a component Activate a soldering profile and prepare the soldering process 7.4 Activate a soldering profile and prepare the soldering process a) Open tab [Rework]. The available soldering profiles are listed in the left column.

  • Page 108: Starting The Rework Process And Performing It Wizard-Driven

    7 |  Tutorial – Soldering or desoldering a component Starting the rework process and performing it wizard-driven 7.5 Starting the rework process and performing it wizard-driven CAUTION Risk of burning due to heated machine parts and PCB! All heated machine parts as well as the surrounding housing parts and product sup- port frame, the circuit board and the components become hot even during warm-up to the process temperature [Tinit]! Parts are particularly hot during the soldering process! After the soldering process,...

  • Page 109: Interrupting The Soldering Process

    7 |  Tutorial – Soldering or desoldering a component Interrupting the soldering process 7.6 Interrupting the soldering process To interrupt the soldering process, click on the button with a white "X" in the upper window area on the right. You now have the following options: –...

  • Page 110: Working Step 1 "Start / Reference Move

    7 |  Tutorial – Soldering or desoldering a component Working step 1 "START / REFERENCE MOVE“ 7.7 Working step 1 "START / REFERENCE MOVE“ If it is the first Rework process after switching on, the Rework system will perform a reference run of the heating and placer head after clicking on the [START/REFER- ENCE] button.

  • Page 111: Working Step 2 "Desoldering

    7 |  Tutorial – Soldering or desoldering a component Working step 2 "Desoldering“ 7.8 Working step 2 "Desoldering“ CAUTION Risk of burning due to heated machine parts and PCB! All heated machine parts as well as the surrounding housing parts and product sup- port frame, the circuit board and the components become hot even during warm-up to the process temperature [Tinit]! Parts are particularly hot during the soldering process! After the soldering process,...
  • Page 112 7 |  Tutorial – Soldering or desoldering a component Working step 2 "Desoldering“ Back Next Placement Desoldering Provide Best match Placement Inspection Soldering Inspection Complete Top camera Top camera light intensity Image and document Save live image to profile Fig. 26: The red cross is in the middle of the component to be desoldered. a) The image brightness may be adjusted with the [Top camera light intensity] controller.
  • Page 113 7 |  Tutorial – Soldering or desoldering a component Working step 2 "Desoldering“ Back Next Placement Desoldering Provide Best match Placement Inspection Soldering Inspection Complete Chart Information Setpoint curve Automatic brightness Time Fig. 27: The chart at the beginning of desoldering The [Chart Information] in the right column during the soldering process –...
  • Page 114 7 |  Tutorial – Soldering or desoldering a component Working step 2 "Desoldering“ The adjusting ring (1) allows you to adjust the image sharpness. The adjusting ring (2) allows you to adjust the brightness of image. If possible, set the brightness to the middle range.
  • Page 115 7 |  Tutorial – Soldering or desoldering a component Working step 2 "Desoldering“ c) Remove flux residue with Ersa Flux Remover (0FR200) and a cleaning cloth. d) Dry the soldering point with a clean, lint-free cloth. e) Click on the [Next] button to switch to the next working step. Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev.

  • Page 116: Working Step 3 "Initialisation

    7 |  Tutorial – Soldering or desoldering a component Working step 3 "Initialisation" 7.9 Working step 3 "Initialisation" Initialise the procedure to solder the component as follows: Make the settings for the [Dip mode] of the soldering profile in the default settings under the [Placement] field.
  • Page 117 7 |  Tutorial – Soldering or desoldering a component Working step 3 "Initialisation" The [Auto. Print ] method: If printing with [Auto. Print] solder paste has been set under [Dip mode]: ü In the preparation phase, solder paste was applied onto the component under- side with a squeegee in the Dip &...

  • Page 118: Working Step 4 "Best Match

    7 |  Tutorial – Soldering or desoldering a component Working step 4 "Best Match" 7.10 Working step 4 "Best Match" The system will calculate the best possible overlay and move the component to the solder point. The system will now display the pins. Adjusting the overlay a) Use the zoom controller or the mouse wheel to enlarge the image.
  • Page 119 7 |  Tutorial – Soldering or desoldering a component Working step 4 "Best Match" Fig. 31: Setting four image sections for split screen (left), split screen display (right) e) Use the blue arrow keys to adjust the overlay in the split screen image to the superposable position and rotation.

  • Page 120: Working Step 5 "Positioning" And Working Step 6 „Inspection

    7 |  Tutorial – Soldering or desoldering a component Working step 5 “Positioning” and working step 6 „Inspection“ 7.11 Working step 5 “Positioning” and working step 6 „Inspection“ In working step 5, the component is positioned. The process will then switch to working step 6 „Inspection“. The positioned component will be displayed.
  • Page 121 7 |  Tutorial – Soldering or desoldering a component Working step 5 “Positioning” and working step 6 „Inspection“ Using the live image of the RPC camera The optional RPC camera allows you to closely observe the melting process. With regard to this also read Chapter Manual height adjustment of the RPC camera via the setting screw.

  • Page 122: Working Step 6 „Inspection

    7 |  Tutorial – Soldering or desoldering a component Working step 6 „Inspection“ 7.12 Working step 6 „Inspection“ The soldered component will be displayed. Back Next Placement Desoldering Provide Best match Placement Inspection Soldering Inspection Complete a) Evaluate the positioned component. b) To enlarge the image, use the zoom controller or the mouse wheel.

  • Page 123: Working Step 7 "Soldering

    7 |  Tutorial – Soldering or desoldering a component Working step 7 "Soldering“ 7.13 Working step 7 "Soldering“ CAUTION Risk of burning due to heated machine parts and PCB! All heated machine parts as well as the surrounding housing parts and product sup- port frame, the circuit board and the components become hot even during warm-up to the process temperature [Tinit]! Parts are particularly hot during the soldering process! After the soldering process,...
  • Page 124 7 |  Tutorial – Soldering or desoldering a component Working step 7 "Soldering“ Chart information during the soldering process – Blue button column: To display/hide temperature sensor and power value lines. – Coloured button column: To change the colour of temperature and power value lines.

  • Page 125: Working Step 8 "Inspection

    7 |  Tutorial – Soldering or desoldering a component Working step 8 "Inspection" 7.14 Working step 8 "Inspection" The soldered component will be displayed. Back Next Placement Desoldering Provide Best match Placement Inspection Soldering Inspection Complete a) Evaluate the soldered component. b) To enlarge the image, use the zoom controller or the mouse wheel.

  • Page 126: Working Step 9 "Process Completed Successfully

    7 |  Tutorial – Soldering or desoldering a component Working step 9 "Process completed successfully" 7.15 Working step 9 "Process completed successfully" The soldering process has been completed. CAUTION Risk of burning due to heated machine parts and PCB! All heated machine parts as well as the surrounding housing parts and product sup- port frame, the circuit board and the components become hot even during warm-up to the process temperature [Tinit]! Parts are particularly hot during the soldering process! After the soldering process,...

  • Page 127: Treatment Of Messages And Malfunctions

    8 |  Treatment of messages and malfunctions 8 Treatment of messages and malfunctions Contours are not correctly recognized...................... 128 Wrong position of the heating head nozzle .................... 128 Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 127 / 173...

  • Page 128: Contours Are Not Correctly Recognized

    8 |  Treatment of messages and malfunctions Contours are not correctly recognized 8.1 Contours are not correctly recognized If image contours cannot be properly detected, optimising the workstation lighting can be a remedy. If the workstation lighting is too bright, it can interfere with the proper function of the cameras! Also avoid direct illumination of the glass plate with bright light.
  • Page 129 8 |  Treatment of messages and malfunctions Wrong position of the heating head nozzle b) Clean the plastic plate and the nozzle with alcohol. Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 129 / 173...
  • Page 130 8 |  Treatment of messages and malfunctions Wrong position of the heating head nozzle Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 130 / 173...

  • Page 131: Service And Maintenance

    9 |  Service and maintenance 9 Service and maintenance Service table.............................. 132 Maintenance work to be performed monthly .................... 133 9.2.1 Checking the vacuum filter of the pipette air supply and replacing it.......... 133 Maintenance work to be performed quarterly.....................  134 9.3.1 Visual inspection and lubrication of the X axis ................ 134 Service work to be performed annually......................

  • Page 132: Service Table

    9 |  Service and maintenance Service table 9.1 Service table Duration Further information Monthly 5 Min 9.2.1 Checking the vacuum filter of the pipette air supply and repla- cing it Quarterly 15 Min 9.3.1 Visual inspection and lubrication of the X axis Quarterly 15 Min 9.4.1...

  • Page 133: Maintenance Work To Be Performed Monthly

    9 |  Service and maintenance Maintenance work to be performed monthly 9.2 Maintenance work to be performed monthly 9.2.1 Checking the vacuum filter of the pipette air supply and replacing it Every month, the vacuum filter of the pipette air supply must be checked for dirt or clogging.

  • Page 134: Maintenance Work To Be Performed Quarterly

    9 |  Service and maintenance Maintenance work to be performed quarterly 9.3 Maintenance work to be performed quarterly 9.3.1 Visual inspection and lubrication of the X axis If dirty, or at least every three months, lubricate the two guide rails of the X axis every thee months.

  • Page 135: Service Work To Be Performed Annually

    9 |  Service and maintenance Service work to be performed annually 9.4 Service work to be performed annually 9.4.1 Cleaning and lubrication of the X axis threaded spindle Lubricate the X axis threaded spindle once a year. To do so, you need the following tools: 2 mm Allen key, degreasing agent (e.g. brake cleaner or flux remover spray), plain bearing grease (e.g.
  • Page 136 9 |  Service and maintenance Service work to be performed annually NOTE Handling substances hazardous to health Personal damages in form of poisoning, irritation or allergic reactions. a) When working with solder paste, glues or other chemical substances, observe the safety instructions of the manufacturers. b) The relevant instructions can be found in the safety data sheets of the manufac- turers.
  • Page 137 9 |  Service and maintenance Service work to be performed annually e) Screw back on both end pieces. f) Use the main switch to turn on the Rework System. g) d) Click on button [OK ]. h) With the HRSoft 2 controller move the X axis twice to the left and right to bring grease to the spindle nut.

  • Page 138: Service Work To Be Performed When Required

    9 |  Service and maintenance Service work to be performed when required 9.5 Service work to be performed when required 9.5.1 Cleaning the glass plate. If the glass plate is dirty, components and pins will not be detected. ü Clean the glass plate: a) allow the machine to cool down to safe temperature.

  • Page 139: Performing A Hrsoft 2 Update

    9 |  Service and maintenance Performing a HRSoft 2 update 9.6 Performing a HRSoft 2 update Download the software a) On the Ersa website www.ersa.de cling on “Login”. b) Log in with your e-mail address and password. ð The Members Area will appear. c) Go to the area 6.2.3 (Software / Rework) HRSoft 2.
  • Page 140 9 |  Service and maintenance Performing a HRSoft 2 update b) Enter the word “password” into the "Login" window and click on “Login“. ð The following dialog will appear: c) The settings must match the illustration in the figure, otherwise make the fol- lowing settings: d) Select controller “QoS”.

  • Page 141: The Optional Tape Feeder

    10 | The optional tape feeder Attaching the basic module of the optional tape feeder to the Rework system 10 The optional tape feeder 10.1 Attaching the basic module of the optional tape feeder to the Rework system Fig. 37: Basic module with component tray attached The optional tape feeder consists of a basic module (7), which is attached to the Rework system, and an exchangeable assembly (2) –...
  • Page 142 10 | The optional tape feeder Attaching the basic module of the optional tape feeder to the Rework system Fig. 39: Example picture: screws for fastening the component tray and the tap feeder’s basic module. b) Remove the component tray. The component tray and the two raised counter- sunk screws are no longer required.
  • Page 143 10 | The optional tape feeder Attaching the basic module of the optional tape feeder to the Rework system Fig. 40: Tape feeder with the exchangeable assembly for a specific component size, on the basic module Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 143 / 173...

  • Page 144: Step 3 "Deploying" The Optional Tape Feeder

    10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder 10.2 Step 3 “Deploying” the optional tape feeder 10.2.1 Defining the optional tape feeder in the HRSoft 2 Rework program The optional tape feeder can be attached to the HR 600/3 Rework system to pro- cess small components such as 0201 and 01005 directly from a belt section.

  • Page 145: Operating The Optional Tape Feeder

    10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder Placement Component filter Small component (01005) Dip mode PIn transfer Placement mode Placement Drop height START/REFERENCE a) Under the function [Dip mode] the [PIn transferSelect [874] under the [0560] function.
  • Page 146 10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder Fig. 41: Tape feeder with exchangeable assembly for a specific component size 3 4 5 1 The component tray is replaced by the tape 6 Belt shifter for component manual conveying feeder 2 Belt outfeed 7 Basic module for fitting the exchangeable as-...

  • Page 147: Learning A Component's Position In The Optional Tape Feeder

    10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder 10.2.2.1 Learning a component’s position in the optional tape feeder Before using the optional tape feeder, the component’s position in the tape feeder must be learnt. If the optional tape feeder is to be used, the following requirements should also be met: –...
  • Page 148 10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder Style Rework Archive User administration Profile management Administration Next HRSoft 2 options Finish Preparation Teach positions Teach z-axis Graph options Manual teach-in positions inside the fiducials Device settings Bottom right Bottom left Top left Top right...
  • Page 149 10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder ð The diagram shows that the calibration nozzles must now be screwed onto the heating and placement heads. To change the nozzles, please also read Chapter Adjusting the sizes of the heating head nozzle and placer to com- ponents [} 102].

  • Page 150: Inserting The Belt Into The Exchangeable Assembly

    10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder moval opening, they must not be picked up because the nozzle will otherwise hit the edge of the opening. If no more component is under the red rectangle, the belt must be moved one con- veying step forward.
  • Page 151 10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder Middle figure: the movable lower positioning needle in the component receiving area of the exchangeable assembly. When it is inserted into the basic module, the needle moves up and must then engage in the belt catch, otherwise the belt will be damaged.
  • Page 152 10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder f) Lift the exchangeable assembly in such a way that the positioning needle, which is to reach into the belt perforation from below, moves down. This can be identified in the next figure, underneath the exchangeable assembly and on the underlying shaft which is connected to the needle.
  • Page 153 10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder Fig. 46: The exchangeable assembly has been laid down, the positioning needle is not on the tabletop and is not pressed upwards. Put on the cross-shaped cover plate and run the removed sheeting through the opening, left picture.

  • Page 154: Inserting The Exchangeable Assembly Into The Basic Module

    10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder When handling the exchangeable assembly, hold the belt shifter in place. If the belt shifter is pressed against its front or rear stop, the lower positioning needle will engage in the belt catch without damaging the belt when it is pressed upwards.

  • Page 155: Carrying A Component To The Removal Point With A Belt Shifter

    10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder 10.2.2.4 Carrying a component to the removal point with a belt shifter If a component is in the tape feeder for soldering, the next component will be con- veyed into the removal opening as follows. a) Raise the belt shifter vertically as far as possible and reset it to the right as far as it will go.

  • Page 156: Removing The Exchangeable Assembly From The Basic Module

    10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder f) Carefully pull the cover sheeting off the belt to the right, so that the compon- ent is exposed in the removal opening. To ensure that the belt can run smoothly, the cover sheeting must be continuously checked, and its length and position adjusted if necessary.

  • Page 157: Screwing On The Exchangeable Assembly For Maintenance

    10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder d) To remove the belt, keep the tilting mechanism of the belt shifter pressed - see the arrow on the right in the next figure. Control the pressure in such a way that the belt shifter is only 2/3 pressed down, so as to prevent the belt from being clamped due to complete tilting.

  • Page 158: Step 3 "Deploying" The Optional Tape Feeder

    10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder 10.2.3 Step 3 “Deploying” the optional tape feeder If components from the optional tape feeder are to be used for soldering, the fol- lowing requirements must be met: – The basic module of the optional tape feeder must be attached the Rework system.
  • Page 159 10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder ð The heating and placement heads move sideways to grant access to the tape feeder. ð The window for the work step Positioning the component in the tape feeder opens. Back Next Placement...
  • Page 160 10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder Back Next Placement Desoldering Provide Best match Placement Inspection Soldering Inspection Complete e) Click on the [Next] button to lift the component out of the tape feeder. ð The camera view opens. Back Next Placement...
  • Page 161 10 | The optional tape feeder Step 3 “Deploying” the optional tape feeder g) The view can be enlarged with the vertical controller on the bottom right of the camera image. The camera image can also be zoomed by turning the mouse wheel.

  • Page 162: Work Step 4 "Best Match" With The Optional Tape Feeder

    10 | The optional tape feeder Work step 4 “Best Match” with the optional tape feeder 10.3 Work step 4 “Best Match” with the optional tape feeder ü The component is moved over the soldering point and the upper camera shows the soldering point. Back Next Placement...
  • Page 163 10 | The optional tape feeder Work step 4 “Best Match” with the optional tape feeder Back Next Placement Desoldering Provide Best match Placement Inspection Soldering Inspection Complete Image processing Split optics Show transparency d) If the rotation of the component overlay needs to be adjusted, enter a value for the number of rotation degrees into the white field.
  • Page 164 10 | The optional tape feeder Work step 4 “Best Match” with the optional tape feeder Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 164 / 173...

  • Page 165: Spare And Wear Parts

    11 | Spare and wear parts 11 Spare and wear parts 11.1 Read this first! ...............................  166 11.1.1 Nameplate and serial number ...................... 166 11.1.2 Target readers, permitted spare parts ................... 166 11.2 Spare parts .............................. 167 Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 165 / 173...

  • Page 166: Read This First

    11 | Spare and wear parts Read this first! 11.1 Read this first! 11.1.1 Nameplate and serial number Fig. 49: Example of the nameplate of a machine. The details are not identical to those specified on the nameplate of your machine! NOTE Important note When ordering spare parts always specify the machine number.

  • Page 167: Spare Parts

    11 | Spare and wear parts Spare parts 11.2 Spare parts Name Item number Silicone nipple 3.5 for 5.0 mm nozzle * 0HR5520-35 Silicone nipple 8.5 for 10 mm nozzle * 0HR5520-80 Silicone nipple 2.0 for 3.3 mm nozzle * 0HR5520-20 Component filter for all nozzles, 10 pieces ** 0HR5521/10 AccuTC thermocouple without fixture 0IR6500-37...
  • Page 168 11 | Spare and wear parts Spare parts USB stick 0HR630 Switch PoE 295847 Power supply 3ET00370 USB flash drive Rework 3BA00149 Stepper Motor NEMA 17 3ET00333 Driver board 287461 Stepper Motor NEMA 11 3ET00334 Camera placing unit 353176 Light dome, glass plate 60 x 60 324367 Monochrome camera DMM 25GP031-ML 324349...
  • Page 169 11 | Spare and wear parts Spare parts Maintenance unit 3PT00046 Heating head vacuum filter 244532 Transport lock placing head 363362 Filter in electric cabinet 3N401 RW pyro sensor 352816 Setup nozzle 0HR5520-0000K Mounting plate claibration 364500 Stamp plate calibration 364498 Inkpad black 364249 * Elastic silicone.

  • Page 170: Annex

    12 | Annex EC Declaration of Conformity 12 Annex 12.1 EC Declaration of Conformity CE Declaration of Conformity HR 600/3 P Ersa GmbH 3BA00245-01 Operating Instructions HR 600_3 P | Rev. 3 172 / 173...

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