Champion 97001i-P-UK Operator's Manual
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Champion 97001i-P-UK Operator's Manual

7500w wireless start inverter generator
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OPERATOR'S MANUAL
MODEL #97001i-P-UK
7500W WIRELESS START
INVERTER GENERATOR
REGISTER YOUR PRODUCT ONLINE
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and other U.S. and foreign patents pending.
Champion Power Equipment, Inc.
REV 20231221

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Summary of Contents for Champion 97001i-P-UK

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. Covered by one or more of the following U.S. Patent Numbers: 10,862,414 and other U.S. and foreign patents pending. Champion Power Equipment, Inc. REV 20231221...
  • Page 2 CARBON MONOXIDE SAFETY: THE BIG PICTURE As the only safe way to use a portable generator, taking your generator outside is absolutely mandatory to keep your family safe from carbon monoxide. But there’s even more you can do. By educating yourself about all carbon monoxide risks, you’ll be better prepared to protect CARBON MONOXIDE K ILLS your family from this colorless, oderless threat.

  • Page 3: Table Of Contents

    TAbLE Of CONTENTS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR TAbLE Of CONTENTS Moving the Generator ..........Operation at High Altitude ........Introduction ...........
  • Page 4 TAbLE Of CONTENTS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Troubleshooting ........... WARRANTY* ..........Warranty Qualifications .......... Repair/Replacement Warranty ........Do Not Return The Unit To The Place Of Purchase .....

  • Page 5: Introduction

    97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR SAfETY DEfINITIONS INTRODUCTION Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers.

  • Page 6: Important Safety Instructions

    IMPORTANT SAfETY INSTRUCTIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR IMPORTANT SAfETY INSTRUCTIONS DANGER DANGER Operate equipment with guards in place. Rotating parts can entangle hands, feet, hair, clothing and/or Generator exhaust contains carbon monoxide, a colourless, accessories. Traumatic amputation or severe laceration can odorless, poisonous gas.
  • Page 7 IMPORTANT SAfETY INSTRUCTIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR WARNING CAUTION Spark from removed spark plug wire can result in fire or Exceeding the generator’s running capacity can damage the electrical shock. generator and/or electrical devices connected to it.

  • Page 8: Fuel Safety

    IMPORTANT SAfETY INSTRUCTIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR fuel Safety Always allow spilled petrol to evaporate fully before attempting to start the engine. DANGER Always be certain that the generator is resting firmly on flat level ground. PETROL AND PETROL VAPORS ARE HIGHLY FLAMMABLE When operating the generator: AND EXPLOSIVE.

  • Page 9: Safety And Dataplate Labels

    2mm safe margin; to be printed on white substrate Safety Symbols This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 10: Safety Symbols

    IMPORTANT SAfETY INSTRUCTIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 11: Operation Symbols

    IMPORTANT SAfETY INSTRUCTIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 12: Quick Start Label Symbols

    2. Turn the fuel dial to the “STOP” position. Move generator outside and far away from windows, This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for Electric, Wireless and ATS Start outside parties without the explicit consent of Champion Power Equipment.

  • Page 13: Controls And Features

    CONTROLS AND fEATURES 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR CONTROLS AND fEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1.

  • Page 14: Control Panel

    CONTROLS AND fEATURES 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Control Panel 100% 1. Fual Dial – Used to start, stop and choke the generator. WARNING 2. Intelligauge – See Intelligauge section. When charging a device, do not place on the exhaust side of 3.

  • Page 15: Intelligauge With Co Shield

    CONTROLS AND fEATURES 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Intelligauge with CO Shield ® Four mode digital meter for displaying voltage, frequency, session run time and total run time. Mutli-colored LED indicates CO shutoff or fault. A. AC Overload Reset Button – Used to re-energize receptacles after overload fault.

  • Page 16: Wireless Remote Control

    CONTROLS AND fEATURES 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Wireless Remote Control Assembly Parts This generator is equipped with a wireless remote control system for starting and stopping. The system consists of (4) main Wheels components: 9.5 in. (24.1 cm) Never Flat Wheel (A) ......

  • Page 17: Assembly

    ASSEMbLY 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR ASSEMbLY Install the Wheel Kit Your generator requires some assembly. This unit ships from our CAUTION factory without oil. It must be properly serviced with fuel and oil before operation. The wheel kit is not intended for over-the-road use.

  • Page 18: Connect The Battery

    ASSEMbLY 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Connect the battery NOTICE  1. Place the generator on a flat, level surface. The recommended oil type for typical use is 10W-30 2. Loosen the two cover screws and remove the maintenance automotive oil.

  • Page 19: Add Fuel

    ASSEMbLY 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR 4. Using a funnel, add up to 37.2 fl. oz. (1100 ml) of oil. DO NOT CAUTION OVERFILL. Replace oil fill cap/dipstick and secure cover. This engine is equipped with a low oil shut-off and will stop NOTICE ...

  • Page 20: Grounding

    ASSEMbLY 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR 2. Slowly add petrol to the tank. Tank is full when petrol reaches WARNING red circle on screen. DO NOT OVERFILL. Petrol can expand after filling. A minimum of ¼ in. (6.4 mm) of space left in the Pouring petrol too fast through the fuel screen may result in tank is required for petrol expansion, although more than ¼...

  • Page 21: Operation

    CO hazard. The the generator. This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 22: Generator Location

    OPERATION 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Generator Location CO Shield will detect the accumulation of carbon monoxide from other fuel burning sources such as engine powered tools, or propane heaters used in the area of operation. If another generator...

  • Page 23: Wireless Set Button

    OPERATION 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR 3. Push and hold the wireless set button found on the WARNING Intelligauge for approximately three seconds until the button LED illuminates blue. Do not expose to rain or use in damp locations.

  • Page 24: Surge Protection

    OPERATION 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR 6. Push and hold the wireless set button for approximately three Starting the Engine: No ATS or ATS on seconds until the blue LED on wireless set button turns off. Manual Mode Manual Start 1.
  • Page 25 OPERATION 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Electric Start 6. Loosen the two cover screws and remove the maintenance cover. 1. Make certain the generator is on a flat, level surface. 2. Disconnect all electrical loads from the generator. Never start or stop the generator with electrical devices plugged in or turned on.

  • Page 26: Starting The Engine: Ats On Automatic Mode

    OPERATION 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Wireless Remote Start NOTICE  Wireless remote starting is only possible within 80 feet of the If CO Shield detects elevated levels of CO gas resulting in generator. the generator shutting down, Wireless Remote starting will DO NOT attempt to adjust the choke.
  • Page 27 OPERATION 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR 4. Insert the ATS connector into the ATS interface between ATS NOTICE  and generator.(Not Included, ATS Panel and Communication lead sold Separately) For petrol restarts with hot engine and(or) in hot ambient temperature >86°F (30°C): Rotate the fuel dial to...

  • Page 28: Battery

    OPERATION 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR battery Do Not Overload Generator Capacity NOTICE Follow these simple steps to calculate the running and starting  watts necessary for your purposes: The supplied 12V battery does re-charge while the engine 1.

  • Page 29: Box System Ats User Manual

    OPERATION 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR 2. ATS manual mode NOTICE  When ATS ‘Auto’ button is not pressed ATS panel is in manual Never exceed the specified capacity when adding loads to the mode. generator. 3. ATS panel provides a battery charging feature, this is 13.8v 4.

  • Page 30: Eco (Economy) Mode

    OPERATION 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Eco (Economy) Mode WARNING The Eco Mode button can be activated to turn on economy control HIGH VOLTAGE in order to minimize fuel consumption and noise while operating the unit during times of reduced electrical output. Eco Mode Always isolate the incoming main power supply before opening and entering the ATS panel.

  • Page 31: Stopping The Engine: No Ats Or Ats On Manual Mode

    OPERATION 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Important: The 12V DC outlet is ONLY to be used with supplied 4. Turn the fuel dial to the “OFF” position. accessories and other commercially available 12V DC automotive style plugs. Be sure all electric devices including the lines and plug connections are in good condition before connection to the generator.

  • Page 32: Stopping The Engine: Ats On Automatic Mode

    OPERATION 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Stopping the Engine: ATS on Automatic Mode 3. While maintaining balance, roll the generator to the desired location. 1. When the mains power is restored, the generator will automatically stop.(Will take approx 20 seconds) NOTICE ...

  • Page 33: Maintenance

    MAINTENANCE 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR 3. Use an air compressor (25 PSI) to clear dirt and debris from WARNING the generator. Operation using the alternative main jet at elevations lower 4. Inspect all air vents and cooling slots to ensure that they are than the recommended minimum altitude can damage the clean and unobstructed.

  • Page 34: Cleaning And Adjusting The Spark Plug

    MAINTENANCE 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Cleaning and Adjusting the Spark Plug 4. Remove the oil drain plug by turning it counter clockwise. 1. Loosen the two cover screws and remove the maintenance cover. DRAIN PLUG DRAIN TUBE 5.

  • Page 35: Cleaning The Air Filter

    MAINTENANCE 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Cleaning the Air filter 4. Carefully remove the carbon deposits from the spark arrestor screen with a wire brush. 1. Loosen the two cover screws and remove the maintenance cover. 2. Locate the air filter plastic cover and remove by pinching the 5.

  • Page 36: Generator Battery

    MAINTENANCE 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Generator battery If the battery leaks and electrolyte gets in your eyes, do not rub them. Instead, rinse them with clean running water and Your generator is equipped with an automatic battery charging immediately seek medical attention.

  • Page 37: Maintenance Schedule

    STORAGE 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR STORAGE Maintenance Schedule Follow the service intervals indicated in the following maintenance WARNING schedule. Service your generator more frequently when operating in adverse To avoid accidental or unintended ignition of your generator conditions.

  • Page 38: Removing From Storage

    STORAGE 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR 5. Using a flat head screwdriver (not included), rotate drain screw counterclockwise (3) full turns. Petrol will drain through clear tubing out underneath the inverter. Make sure draining petrol empties into an appropriate container.

  • Page 39: Specifications

    SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR SPECIfICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See following chart Generator Model ........97001i-P-UK Capacity ........
  • Page 40 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure A Parts Diagram...
  • Page 41 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure A Part List Part Number Description Qty. Part Number Description Qty. Hexagon Flange Bolt, M6 x 25, Battery, 12V/9Ah, 150 x 65 x 90 41 31110-000007 90001-000027 Black Zinc DC Wire Harness, Battery Crossbar Tube, Ø25...
  • Page 42 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Part Number Description Qty. Control Panel Assembly - 35610-000154 See Figure G Spark Plug Socket 93130-000001 96100-R420DVI0-03 Engine, 420cc Crankcase Air Deflector 19306-000003 Flat Washer 90408-000002 Grounding Wire 30009-000019 Hexagon Flange Bolt, M8 x...
  • Page 43 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure b Engine Parts Diagram...
  • Page 44 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure b Engine Part List Part Number Description Qty. Part Number Description Qty. Cylinder Head Cover Magneto Wiring Clamp 42 30002-000002 12410-000007 Subassembly Hexagon Flange Bolt, M6 x 12, Hexagon Flange Bolt, M6 x 20,...
  • Page 45 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure C Parts Diagram...
  • Page 46 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure C Part List Part Number Description Qty. Valve Rocker Shaft 14318-000006 Subassembly Valve Rocker Subassembly 14310-000003 Hexagon Flange Bolt, M6 x 12, 90001-000018 White Zinc Pin Plate, Cylinder Head Cover 12419-000002 Valve Adjusting Cap, Ø5.6 x...
  • Page 47 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure D Parts Diagram...
  • Page 48 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure D Part List Part Number Description Qty. Gasket, Inlet 17002-000004 Carburetor Insulator Plate 16003-000008 Carburetor Gasket 16001-000003 Carburetor Assembly 16100-000023 Magnetic Valve 16108-000005 Air Cleaner Gasket 17001-000010 Fuel Filter 16652-000016 Clamp, Ø9 x Ø0.8 x 8, Army...
  • Page 49 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure E Parts Diagram...
  • Page 50 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure E Part List Part Number Description Qty. Part Number Description Qty. Cover, Hub Decorated Left Seat, Handle Tube 44001-000003 23 54122-000003 Connecting Axle, Black Zinc 42002-000003 Right Seat, Handle Tube 24 54122-000004 Connecting Wheel, 9.5in, Yellow...
  • Page 51 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure f Parts Diagram...
  • Page 52 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure f Part List Part Number Description Qty. Fuel Tank Cap 16730-000010 Fuel Filter 16652-000009 Fuel Tank 16620-000008 Rubber Sleeve, Vibration Mount, 16601-000001 Fuel Tank One Way Valve 15150-000003 Clamp, Ø9, White Zinc...
  • Page 53 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure G Parts Diagram...
  • Page 54 SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR figure G Part List Part Number Description Qty. Control Panel 35650-000039 Circuit Breaker, Push Botton, 31234-000002 125/250V_8A Receptacle Cover,Circuit 35654-000005 Breaker Automotive Receptacle, 12V DC 35619-000001 Receptacle, 13A, 250V 35614-000030 Receptacle,ATS 35614-000027...

  • Page 55: Wiring Diagram

    SPECIfICATIONS 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Wiring Diagram...
  • Page 56 TROUbLESHOOTING 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.
  • Page 57 TROUbLESHOOTING 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Problem Cause Solution Move generator to an open, outdoor area. Point exhaust away from people and buildings. Move to fresh air and get medical help if sick, dizzy, or weak. Make sure there are no objects creating obstructions within 5 feet of the generator.
  • Page 58 TROUbLESHOOTING 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR Problem Cause Solution Poor cord connection. Check all connections. Circuit breaker is open. Reset circuit breaker. Check all circuit breakers. Loose wiring. Inspect and tighten wiring connections. Engine is running but no AC output.
  • Page 59 To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 60 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR UK DECLARATION OF CONFORMITY CHAMPION POWER EQUIPMENT, INC. 12039 SMITH AVENUE, SANTA FE SPRINGS, CA 90670, USA Hereby declare that the following Appliance complies with the appropriate basic safety and health requirements of the UKCA Directives (see item 3 &...
  • Page 61 97001i-P-UK - 7500W WIRELESS START INVERTER GENERATOR 5. Responsible for documentation: CHAMPION POWER EQUIPMENT, INC. Address: 12039 SMITH AVENUE, SANTA FE SPRINGS, CA 90670, USA 6. Person responsible for compiling the technical files established within the EUName, Surname: Winch Solutions...
  • Page 62 Champion Power Equipment Europe for warranty and repair enquiries, please contact the retailer where you purchased your Champion Product. United Kingdom: Germany: France: BPE Holdings BPE Solutions Deutschland GmbH BPE Solutions France SAS Unit 17-18 Altrottstraße 31 3 Boulevard de Belfort...

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