BendPak RJ45LP Installation And Operation Manual

Rolling bridge jacks

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Installation and operation manual (44 pages)

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Installation and Operation Manual

Models:

•

RJ45LP

•

RJ45W

•

RJ6W

•

RJ7W

•

RJ9W

_________________________________________________

Designed and engineered by BendPak Inc. in Southern California, USA. Made in China.

IMPORTANT SAFETY INSTRUCTIONS, SAVE THESE INSTRUCTIONS!

thoroughly before installing, operating, servicing, or maintaining this Lift. Failure to follow the instructions and

safety precautions in this manual can result in serious injury or death. Make sure all other operators also read

this manual. Keep the manual near the product for future reference. By proceeding with setup and

operation, you agree that you fully understand the contents of this manual and assume full

responsibility for product use

Rolling Bridge Jacks

Manual P/N 5900093 — Manual Revision B3 — Released April 2024

⚠

DANGER

30440 Agoura Road

Agoura Hills, CA, 91301 USA

Toll Free: 1 (800) 253-2363

Tel: 1 (805) 933-9970

bendpak.com

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Summary of Contents for BendPak RJ45LP

Page 1 • RJ7W • RJ9W _________________________________________________ Designed and engineered by BendPak Inc. in Southern California, USA. Made in China. ⚠ DANGER IMPORTANT SAFETY INSTRUCTIONS, SAVE THESE INSTRUCTIONS! Read this manual thoroughly before installing, operating, servicing, or maintaining this Lift. Failure to follow the instructions and safety precautions in this manual can result in serious injury or death.
Page 2 Copyright. Copyright © 2024 by BendPak Inc. All rights reserved. You may make copies of this document if you agree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gain any rights to this content, and you will not use the copies for commercial purposes.
Page 3 Unit Information. Enter the Model Number, Serial Number, and the Manufactured On date from the label on your unit. This information is required for part or warranty issues. Model: Serial: Manufactured On: RJ45W Pictured above.
Page 4: Table Of Contents
Technical support and service is available from your dealer, on the Web at bendpak.com/support, by email at support@bendpak.com, or by phone at (800) 253-2363, select option 7, then 4. You may also contact BendPak for parts replacement information (please have the model and serial number of your unit available) at (800) 253-2363, select option 7, then 5.
Page 5: Shipping Information
900 chemicals identified by the State of California to cause cancer, birth defects or reproductive harm. Always use this product in accordance with BendPak’s instructions. For more information, visit www.p65warnings.ca.gov.
Page 6 Vehicle. 19. Make a thorough inspection of the product at least once a year. Replace any damaged or severely worn parts, decals, or warning labels. Replace worn or damaged parts with BendPak or BendPak approved parts and assemblies only. 20. BendPak recommends referring to the ANSI/ALI ALIS Standard Safety Requirements for Installation and Service for more information about safely installing, using, and servicing your Lift.
Page 7 26. Make an inspection of the Jack before using it. Check for damaged, worn, or missing parts. Do not use it if you find any of these issues. Instead, take it out of service, then contact an authorized repair facility, your dealer, or BendPak at (877) 432-6627 or support@BendPak.com.
Page 8: Components
• Use of the product for purposes other than those described in this manual. • Modifications to the equipment without prior, written permission from BendPak Inc. • Injury or death caused by modifying, disabling, overriding, or removing safety features. •...
Page 9 Model RJ7W shown. Some models vary slightly. Not to scale. Some components larger for clarity. RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 10 A: Rolling Jacks are associated with specific BendPak Lifts, based on weight capacities. So, if you have a BendPak HD-14 Lift, for example, you will need two RJ7W Rolling Jacks. Each Jack can only raise up to half of the weight for which the Lift is rated.
Page 11: Specifications
Specifications Model RJ45LP RJ45W Lifting capacity 4,500 lbs. (2,041kg) 4,500 lbs. (2,041 kg) Minimum Drive-Over Height (Pad only) 4″(100 mm) 4.25″(105.4 mm) Maximum Lifting Height (Pad only) 14.85″(377.2 mm) 15″(382.7 mm) Minimum arm reach 42″(1,068 mm) 42″(1,068 mm) Maximum arm reach 61″(1,549 mm)
Page 12: Setup
– Two Roller Assemblies. – The Rolling Jack, including the Air-Driven Hydraulic Pump. If any of these items are missing, contact your dealer, go to bendpak.com/support, email or call (800) 253-2363. support@bendpak.com, RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 13 Do not set up or use a Rolling Jack if the Lift is not the model the Rolling Jack was designed for, or the Lift was improperly installed. Instead, contact the manufacturer of the Lift or BendPak Customer Service at (800) 253-2363 for instructions. •...
Page 14 damage the Lift’s Runways. And most vehicles do not have adequate lift points in the middle of the chassis. ⚠ CAUTION Using Rolling Jacks in the middle of the Lift could permanently damage the Lift’s Runways. Damage caused by this unsupported use of Rolling Jacks is not covered by the warranty.
Page 15 In the following drawing, the distance between the Runways at Points A, B, and C must be the same. If they differ, moving the Rolling Jack will be more difficult. Drawing not to scale. Not all components shown. Top view. RJW Series of Rolling Jacks P/N 5900093 —...
Page 16 Drawing not to scale. Not all components shown. Top view. Note: BendPak HDSO model Lifts do not have a Front Crosstube; they are open in the front. If you have two Rolling Jacks on an HDSO Lift, orient the Air-Driven Hydraulic Pump on the Rolling Jack at the front of the Lift towards the open front of the Lift.
Page 17 Moving the Rolling Jack into Position Rolling Jacks need to be moved into position on the four-post Lift using a Forklift, Shop Crane, or other device appropriate for lifting heavy loads. Once in position, you need to tighten the Adjustment Bolts and install the Safety Brackets. ⚠...
Page 18 7. Lower the Rolling Jack onto the Utility Rail Lip or into the Utility Rail Channel, depending on model. Tightly secure all four Adjustment Bolts on Rolling Jack. Before driving a vehicle over the Rolling Jack read the following! ⚠ WARNING Visually check undercarriage clearance as a vehicle is driving over the Rolling Jack.
Page 19 9. When the Rolling Jack is correctly situated on the Utility Rail Lip or in the Utility Rail Channel and operation has been checked, securely tighten all four Adjustment Bolts. This holds the Extendable Bases in place. ⚠ You are required to securely tighten all four Adjustment Bolts. This ensures the WARNING Jack stays in place on the Utility Rails.
Page 20 Hydraulic Hoses and Fittings on your Lift, making your new Lift inoperable and unusable. Your Lift is shipped with clean components; however, BendPak strongly recommends that you take secondary precaution and clean all Hydraulic Hoses and Fittings prior to making connections.
Page 21 Hydraulic System Warnings Before applying power to the Hydraulic System, note the following Warnings: ⚠ DANGER Failure to observe these warnings can result in serious personal injury including, in rare cases, death. ⚠ WARNING The Hydraulic hoses and connections must be inspected before using. ⚠...
Page 22 About Thread Sealants Liquid Thread Sealant lubricates and fills the gaps between the Fitting threads and leaves no residue that could contaminate the Hydraulic Fluid. Other types of Thread Sealants (like Teflon Tape) can shred during installation or removal and eventually enter the Hydraulic System. Thread Sealant can be used with most Hydraulic Fittings, although you probably only need to use it with NPT connectors.
Page 23 Setting Up the Air-Driven Hydraulic Pump Your Rolling Jack is delivered with an Air-Driven, Hydraulic Pump, that provides hydraulic pressure to the Rolling Jack. It is your responsibility to supply air pressure to operate the Hydraulic Pump. IMPORTANT! The Hydraulic Pump will run with either dry or lubricated compressed air. Lubricated air is preferred to extend the life of the internal pump components.
Page 24 To set up your Air-Driven Hydraulic Pump: 1. Remove the thread protector from the Air Intake Valve. 2. Install a threaded fitting (not supplied) that is compatible with your air supply into the Air Intake Valve. 3. Connect your air supply to the threaded fitting you just installed. ⚠...
Page 25 To test your Rolling Jack: You do not need a Vehicle on the Jack to test it. ⚠ Pinch and Crushing hazard. When raising or lowering your Jack, keep body parts, DANGER especially your hands, away from the Scissor Structure and the Adjustable Arms. You could be injured if you are not careful.
Page 26 5. To lower the Rolling Jack: press the PUMP end of the pedal to free it off the Safety Lock Pin, pull up on the Safety Handle to move the Safety Lock Pins out of the way, then press and hold the RELEASE end of the Pump.
Page 27: Operation
Use care when using your Rolling Jack. If it falls when the Lift is raised, it can damage the Jack, the ground underneath, or cause significant injury to anyone underneath it. BendPak strongly recommends no one, ever, walk underneath your Rolling Jack when the Lift is raised.
Page 28 Raising and Lowering This section describes how to raise and lower your Rolling Jack. To raise a Vehicle on your Rolling Jack: 1. Drive the Vehicle onto the Lift. ⚠ Make sure the arms of the Rolling Jack are fully lowered and the Lift Pads are WARNING removed so they do not hit the underside of the Vehicle when the Vehicle is driven onto the Lift.
Page 29 The safest way to move a Rolling Jack is when the Lift is fully lowered, and no Vehicle is on the Rolling Jack or on the Lift. BendPak strongly recommends always moving your Rolling Jack with the Lift fully lowered.
Page 30: Maintenance
Safety Locks are damaged, excessively worn, or out of place. • Daily. Inspect Lift Pads for damage or excessive wear. Replace as required with BendPak parts. • Weekly. Check all hose connections, bolts, and pins to make sure they are properly mounted.
Page 31 Every other month. Check the Air-Driven Hydraulic Pump fluid level and refill if required. • As needed. Replace all caution, warning, and safety-related labels if illegible or missing. As needed. Reorder labels and worn or damaged parts from BendPak. Weekly. Lubricate all pivoting points. •...
Page 32 To maintain Hydraulic Fluid: 1. Remove the Vented Fill Cap. 2. Insert a dipstick or piece of plastic into the tank until it hits the bottom. 3. Remove the dipstick or piece of plastic and measure the amount of fluid. The Hydraulic Fluid level should be from 3.35 to 3.5″deep.
Page 33: Troubleshooting
Optional Air Line Kits An optional Air Line Kit (AK-14) allows you to easily connect a compressed air source to the Rolling Jacks on your BendPak Four-Post Lift. One Air Line Kit provides the needed items to service Rolling Jacks.
Page 34 BendPak’s optional WSA-100 Utility Station features lubricated air connections into the air supply and works to improve the performance and longevity of the hydraulic air pump. There are four Air Line Kits available. Be sure to order the correct one for your Lift: •...
Page 35: Labels
Labels RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 36 RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 37: Parts Sheets
Parts Sheets RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 38 RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 39 RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 40 RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 41 RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 42 RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 43 RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
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Page 50 RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 51 RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 52 _______________________________________________________________________________________ RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 53: Ali Store
Automotive Lift Institute (ALI) Store You probably checked the ALI’s Directory of Certified Lifts (www.autolift.org/ali-directory-of- certified-lifts/) before making your most recent Lift purchase, but did you know the ALI Store (www.autolift.org/ali-store/) offers a wide variety of professional, easy-to-use, and reasonably priced training and safety materials that will make your garage a safer place to work? The ALI Store is your trusted source for workplace safety! Visit today and get the training and materials you need to work safely:...
Page 54: Maintenance Log
Maintenance Log RJW Series of Rolling Jacks P/N 5900093 — Rev. B3 — April 2024...
Page 55 Maintenance Log...

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BendPak RJ45LP Installation And Operation Manual

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