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INSTALLATION AND OPERATION MANUAL
COMMERCIAL GRADE
ROLLING BRIDGE JACKS
MODELS:
RJ-45; RJ-45S; RJ-6;
RJ-7: RJ-9; RJ-12;
RJ-15; RJ-18; RJ-25.
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the
purchaser
upon
Consequently, claims for the material damaged in
shipment must be made by the purchaser against the
transportation company at the time shipment is received.
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
receipt
from
the
BE SAFE
Your new lift was designed and built with safety in
carrier.
mind. However, your overall safety can be increased by
proper training and thoughtful operation on the part of the
operator.
equipment
the
important safety instructions shown inside.
RJ-6 shown
DO
NOT
operate
without
reading
this
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: 1-805-933-9970
Fax: 1-805-933-9160
REV D 05-16-10
p/n 5900034
or
repair
this
manual
and
www.bendpak.com
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Summary of Contents for BendPak RJ-45
- Page 1 REV D 05-16-10 p/n 5900034 INSTALLATION AND OPERATION MANUAL COMMERCIAL GRADE ROLLING BRIDGE JACKS MODELS: RJ-45; RJ-45S; RJ-6; RJ-7: RJ-9; RJ-12; RJ-15; RJ-18; RJ-25. RJ-6 shown Keep this operation manual near the machine at all times. Make sure that ALL USERS read this manual.
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Page 3: Warranty / Serial Number Information
This information is required when calling for parts or warranty issues. PRODUCT WARRANTY BendPak’s Rolling Jack Lifts are covered under warranty for one year on equipment structure, to be free of defects in material and workmanship. Power units, hydraulic cylinders, and all other assembly components such as turnplates, slip plates, cables, chains, valves, switches etc. -
Page 4: Defi Nitions Of Hazard Levels
Our willingness to practices which may result in minor personal injury, assist in helping you process your claim does not make product or property damage. BendPak responsible for collection of claims or replacement of lost or damaged materials. -
Page 5: Table Of Contents
TABLE OF CONTENTS Contents Page No. Warranty / Serial Number Information ...........3 Defi... -
Page 6: Installer /Operator/ Protective Equipment
Back belts provide support during lifting activities and are also helpful in providing I understand that BendPak lifts are designed to be worker protection. Consideration should installed in indoor locations only. Failure to follow also be given to the use of hearing... -
Page 7: Introduction
INTRODUCTION 1. Carefully remove the crating and packing materials. CAUTION! Be careful when cutting steel banding material as items may become loose and fall causing personal harm or injury. IMPORTANT SAFETY INSTRUCTIONS ! Read these safety instructions entirely! IMPORTANT NOTICE ! Do not attempt to install this lift if you have never been trained on basic automotive lift installation procedures. -
Page 8: Tools Required
MODEL MAX JACK MAX VEHICLE WEIGHT MAX VEHICLE WEIGHT CAPACITY FRONT AXLE REAR AXLE RJ-45/S 4,500 Lbs/ 2,041 Kgs 4,500 Lbs/ 2,041 Kgs 4,500 Lbs/ 2,041 Kgs RJ-6 6,000 Lbs / 2,721 Kgs 6,000 Lbs / 2,721 Kgs 6,000 Lbs / 2,721 Kgs... -
Page 9: Step 3 / Adjusting Lift / Jack Orientation
2. If adjustable, adjust the Runway of the lift to the STEP 3 desired width. Be sure to check the specifi cations of the (Adjusting Lift / Jack Orientation) lift and the Rolling Bridge Jacks to be sure that the Rolling Bridge Jack can be adjusted to the desired Runway width. - Page 10 Fig. 3.2...
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Page 11: Step 4 / Installing Jack On Rails
STEP 4 5. When the desired width is reached. Lower the Rolling Bridge Jack into the Utility Rails. Double check (Installing Jack on Rail) that the Rollers are seated properly in or on the Utility Rails. (See Fig. 4.3 & 4.4) Fig. -
Page 12: Step 5 / Connecting Air Supply
STEP 5 STEP 6 (Connecting Air Supply) (Start Up / Final Adjustments) 1. Raise the Jack WITHOUT a vehicle to check for proper operation of the Rolling Bridge Jack. DANGER! 2. Depress the Pedal on the lifting end to raise the Jack DISCONNECT AND / OR RELEASE THE PRESSURE through the full range of the Jack. -
Page 13: Step 7 / Operation / Maintenance
STEP 7 To lower the Rolling Bridge Jack; When lowering the Jack PAY CAREFUL ATTENTION (Operation) that all personnel and objects are kept clear. ALWAYS 1. Load the vehicle on the lift, following the keep a visual line of site on the Jack AT ALL TIMES. manufacturer’s instructions. - Page 14 3. Flip the Safety Handle up to raise the Safety off the Safety Lock Pin. (See Fig. 7.3) DANGER! VISUALLY CONFIRM THAT ALL PRIMARY SAFETY LOCKS ARE ENGAGED BEFORE ENTERING WORK AREA. Suspension components used on this Jack are intended to raise and lower Jack only and are not meant to be load holding devices.
- Page 15 WEEKLY MAINTENANCE Fig. 7.6 1. Lubricate all rollers with general purpose oil or WD-40. 2. Check all Hose connections, bolts and pins to insure proper mounting. 3. Lubricate Safety lock pivot points with general purpose oil or WD-40. 4. Check and tighten Cylinder Bolt. (See Fig. 7.4) 2.
- Page 17 Safe Lift Operation Automotive and truck lifts are critical to the operation and profitability of your business. The safe use of this and other lifts in your shop is critical in preventing employee injuries and damage to customer’s vehicles. By operating lifts safely you can insure that your shop is profitable, productive and safe.
- Page 18 DO NOT leave the controls while the lift is still in motion. DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven into position. DO NOT Go near vehicle or attempt to work on the vehicle when being raised or lowered. REMAIN CLEAR of lift when raising or lowering vehicle.
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Page 19: Optional Equipment Installation
Air Line Installation Kit Part # 5174009 REV 06-04-09 NOTE: Holes in the runways for the integrated air line kit may have been an optional modifi cation on some lift models. Contact BendPak technical support for assistance if adding Rolling Jacks /Air Line Kit after purchase. -
Page 21: Part Number Lists
5205286 PROPRIETARY AND CONFIDENTIAL AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT INCLUDED BOLTS SCALE: 1:12 THE WRITTEN PERMISSION OF BENDPAK INC. - Page 22 5205285 PROPRIETARY AND CONFIDENTIAL AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY INCLUDED BOLTS REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:12 THE WRITTEN PERMISSION OF BENDPAK INC.
- Page 23 5205194 PROPRIETARY AND CONFIDENTIAL AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY INCLUDED BOLTS REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:12 THE WRITTEN PERMISSION OF BENDPAK INC.
- Page 24 5205195 PROPRIETARY AND CONFIDENTIAL AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY INCLUDED BOLTS REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:12 THE WRITTEN PERMISSION OF BENDPAK INC.
- Page 25 5205196 PROPRIETARY AND CONFIDENTIAL AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY NEXT ASSEMBLY INCLUDED BOLTS REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: 1:12 THE WRITTEN PERMISSION OF BENDPAK INC.
- Page 26 NEXT ASSEMBLY PROPRIETARY AND CONFIDENTIAL SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS 5260037 THE SOLE PROPERTY OF BENDPAK INC. ANY SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 5260055 REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC. IS...
- Page 27 5250117 NOTE: UNLESS OTHERWISE SPECIFIED. PROPRIETARY AND CONFIDENTIAL SIZE: THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC. ANY SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING NEXT ASSEMBLY REPRODUCTION IN PART OR AS A WHOLE WITHOUT SCALE: THE WRITTEN PERMISSION OF BENDPAK INC.
- Page 28 For Parts Or Service Contact: BendPak Inc. / Ranger Products 1645 Lemonwood Dr. Santa Paula, CA. 93060 Tel: 1-805-933-9970 Toll Free: 1-800-253-2363 Fax: 1-805-933-9160 www.bendpak.com www.rangerproducts.com p/n 5900034...
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