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WARNING
To avoid serious injury or death
Wear Eye
Read the Manual
Protection
Wear Ear
Wear Dust Mask
Protection
Copyright © 2003, The Stanley Works
OPS/SVCE USA
62216 1/2004 Ver 2
HP18289M
HP18289M
HP18289M
HP18289M
HP18289M
HYDRAULIC DIESEL
S
AFETY
47351
POWER UNIT
, O
PERATION AND
SERVICE MANUAL
M
AINTENANCE
Stanley Hydraulic Tools
3810 SE Naef Road
Milwaukie OR 97267-5698
503-659-5660
FAX 503-652-1780
www.stanley-hydraulic-tools.com
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Summary of Contents for Stanley HP18289M
- Page 1 Protection AFETY PERATION AND AINTENANCE SERVICE MANUAL Wear Ear Wear Dust Mask Protection 47351 Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267-5698 503-659-5660 Copyright © 2003, The Stanley Works FAX 503-652-1780 OPS/SVCE USA www.stanley-hydraulic-tools.com 62216 1/2004 Ver 2...
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Page 3: Table Of Contents
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the back of this manual and ask for a Customer Service Representative. -
Page 4: Safety Symbols
SAFETY SYMBOLS Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip- ment. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. -
Page 5: Safety Precautions
Protection the Engine Operation Manual furnished with the power unit. The HP18289M Hydraulic Diesel Power Unit will provide safe and dependable service if operated in accordance with the instructions given in this manual. Read and understand this manual and any stickers and tags attached to the Power Unit. -
Page 6: Tool Stickers & Tags
USE ONLY PARTS AND REPAIR stand the safety instruc- PROCEDURES APPROVED BY PROCEDURES APPROVED BY tions listed on this tag STANLEY AND DESCRIBED IN THE STANLEY AND DESCRIBED IN THE OPERATION MANUAL. OPERATION MANUAL. before removal. We TAG TO BE REMOVED ONLY BY... -
Page 7: Hydraulic Hose Requirements
HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools. DO NOT REMOVE THESE TAGS. If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be obtained from your Stanley Distributor. -
Page 8: Htma Requirements
HTMA REQUIREMENTS TOOL CATEGORY HYDRAULIC SYSTEM REQUIREMENTS TYPE 1 TYPEII TYPEIII TYPE RR FLOW RATE 4-6 gpm 7-9 gpm 11-13 gpm 9-10.5 gpm (15-23 lpm) (26-34 lpm) (42-49 lpm) (34-40 lpm) TOOL OPERATING PRESSURE 2000 psi 2000 psi 2000 psi 2000 psi (at the power supply outlet) (138 bar) -
Page 9: Operation
These fluids are recommended by Check the fuel level. If low, fill with DF-1 or DF-2 diesel Stanley Hydraulic Tools. Other fluids that meet or fuel (A.S.T.M. D975-66T No. 1 or 2 dark). exceed the specifications of these fluids may also be used. - Page 10 OPERATION TURERS ASSOCIATION) quick disconnect fittings (NPT type threads). (See Figure 1.) CONTROL PANEL Longer hoses may be used when necessary, but can effect the operation of the engine automatic throttle due to fluid resistance in the hose. If small diameter or long hoses are used, or if restrictive fittings are con- PRESSURE nected to the supply and return ports, the pressure...
- Page 11 OPERATION 4. Push the hydraulic tool circuit control lever to the "ON" STARTUP position (right) (see Figure 4). SEE "CONTROL PANEL" - FIGURE 2 OIL PRESSURE LIGHT 1. Before starting the engine, assure the hydraulic circuit A problem with the engine oil lubricating system exists if control lever is in the "TOOL OFF"...
- Page 12 2. To retract the handle bars, disengage the locking mecha- nism, then push the bars inward NOTE: Use the correct number of personel to lift or hoist the HP18289M Power Unit to and from the trailer. The...
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Page 13: Routine Maintenance
ROUTINE MAINTENANCE • Keep air out of the hydraulic lines. Hydraulic system ENGINE MAINTENANCE overheating and foam at the hydraulic tank breather indicates air is present in the lines. Keep all suction line fittings and clamps tight. Follow the maintenance schedule and general mainte- nance instructions in the engine maintenance and opera- •... -
Page 14: Testing & Troubleshooting
To test the circuit, proceed as follows: 1. Set the Circuit Control Lever to the "OFF" position. 2. Connect the Stanley Circuit Tester across two hose ends (where the tool would normally be connected). 3. Fully open the tester restrictor valve (counter clockwise). - Page 15 TROUBLESHOOTING PROBLEM CAUSE REMEDY Engine will not run. Battery not connected. Attach battery cables, check wires. Weak battery. Test battery, charge or replace. No fuel. Add Fuel. Fuel filter plugged. Replace fuel filter. Fluid blowing out of fluid Defective pump seal. Replace pump seal.
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Page 16: Specifications
MAAS Post Puller (Stanley # PP10100A) ....................1710-01-468-8024 Hydraulic Power Unit (Gasoline Powered) (Stanley # HP18299M) ............4320-01-450-3557 Hydraulic Power Unit (Diesel Powered) (Stanley # HP18289M) ............. 1730-01-342-2183 50 ft Dual Hose Assembly, includes Couplers (Stanley # 31848) ............4720-01-361-5033... -
Page 17: Service
(27 & 28, fig 2 or 16, fig 2A). Model HP18289M: The hoses at the fuel tank must be 11. Unscrew and remove the nuts (37, fig 2 or 35, fig 2A) disconnected. Obtain the following materials for plugging the and capscrews (20, fig 1 &... - Page 18 SERVICE TO REINSTALL ENGINE OIL COOLER 1. Reverse the above procedures to reinstall the engine. 1. Remove the top grille (8, fig 2 or 47, fig 2A). 2. Install the capscrews (20, fig 1 & fig 1A) so that one 2.
- Page 19 (29, fig 2 or 26, fig 2A). 5. On model HP18289M, the filter assembly (5, fig 4A) is removed by first removing the capscrews (8 fig 4A). Hold the grip plate in place with your fingers to prevent it from falling into the tank.
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Page 20: Testing
TESTING GENERAL TESTING & SETTING THE RELIEF VALVE Tests and adjustments should be performed periodically to ensure the power unit is operating at The relief valve is set to "crack" open at approximately maximum efficiency. A hydraulic circuit tester is recom- 2100-2300 psi/145-158 bar and should be fully open at mended for use in isolating problems in both the engine 2500 psi/172 bar. -
Page 21: Parts Lists
FIGURE 1A ENGINE & BLOWER PARTS ITEM DESCRIPTION ITEM DESCRIPTION ----- Filter Bracket (Supplied 21681 Spacer with Item 19) 07818 Square Key 370508 Capscrew 56641 Engine, Ruggerini MD191 ----- Capscrew (Supplied 14876 Capscrew with Item 19) 04585 Washer (also used in Fig 2) 31241 Capscrew 32232... -
Page 22: Frame Parts (Fig. 2A)
FIGURE 2A FRAME PARTS ITEM DESCRIPTION ITEM DESCRIPTION ITEM QTY DESCRIPTION 59136 Battery 56634 Stop Cable 56645 Tank Support 08080 Handle Grip 10499 Battery Pad 59137 Axle 21319 11 Capscrew 21713 Vibration Mount 56619 Frame Weldment 04539 Washer 31241 Capscrew 56676 Handle Tube 60802... -
Page 23: Hose Basket (Fig. 3A)
FIGURE 3A HOSE BASKET ITEM DESCRIPTION 10939 Hose Basket 16251 Capscrew 00719 Nut (also used in Fig 2) -
Page 24: Hydraulic Tank Parts (Fig. 4A)
FIGURE 4A HYDRAULIC TANK PARTS ITEM DESCRIPTION 52754 Hydraulic Tank Kit 52774 52775 Spring 01202 O-Ring 40408 Filter Element 40080 Filter Assy (Incl items 1-5 & 11-13) 58487 Filter Bowl 26070 Breather Vent 40364 Elbow, 45° 43688 Capscrew 58650 Tank 40133 Grip Plate 52782... -
Page 25: Dash Panel & Valve Assembly(Fig. 5A)
FIGURE 5A DASH PANEL & VALVE ASSEMBLY ITEM ITEM DESCRIPTION DESCRIPTION 07745 Spool Stop Washer 25633 Swivel Fitting 05551 Capscrew 24061 Male Coupler Body, 1/2 in. 01459 Lockwasher 08425 Dash Panel (Incl item 12) 07753 20606 Hour Meter 07771 Valve Spool 07745 Spool Washer 06988... -
Page 26: Hose, Fittings & Clamps (Fig. 6A)
FIGURE 6A HOSES, FITTINGS & CLAMPS I TEM DESCRIPTION 07821 90° Elbow 04889 Hose Clamp 35220 Hose, Cooler Supply 34654 Hose Assy 21690 Hose, Suction 11179 Hose Clamp 07747 Sleeve, Suction 07749 Tube, Suction 04306 Hose, Cooler Return 56696 Hose, Fuel Return 04317 Hose Clamp 04308... -
Page 27: Wiring Diagram (Fig. 7A)
FIGURE 7A WIRING DIAGRAM ITEM DESCRIPTION 59143 Wire Assy, Black 23683 Wire Assy, Green 08724 Wire Assy, Black 60930 Circuit Breaker 21775 Glow Plug Switch 59141 Wire Assy, White... -
Page 28: Warranty
2 years from the shipping date from Stanley, whichever period expires first, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP. - Page 29 Stanely Hydraulic Tools 3810 SE Naef Road Milwaukie, Oregon 503-659-5660 / Fax 503-652-1780 www.stanley-hydraulic-tools.com...
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