Ideal-Standard Ceratherm T100 Installation Instructions Manual

Ideal-Standard Ceratherm T100 Installation Instructions Manual

Thermostatic, exposed, two hole, rim & wall mounted bath /shower mixers

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Thermostatic, exposed, two hole, rim
& wall mounted bath /shower mixers
A7231AA bar shower
mixer without shower kit
A7239AA bath shower
mixer without shower kit
A7215AA & A861383AA
wrap over shower shelves
BEFORE CONNECTION, FLUSH WATER THROUGH PIPEWORK TO REMOVE
ALL DEBRIS ETC. WHICH COULD DAMAGE THE VALVE MECHANISM
INSTALLER:
After installation please pass this instruction booklet to user
A7699AA bath & shower mixer
pack with 600 rail & Hand spray
IMPORTANT
INSTALLATION
INSTRUCTIONS
Ceratherm T100
A7242AA bar
shower mixer dual
pack with overhead
Rain shower & Hand
spray

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Summary of Contents for Ideal-Standard Ceratherm T100

  • Page 1 INSTALLATION Thermostatic, exposed, two hole, rim INSTRUCTIONS & wall mounted bath /shower mixers Ceratherm T100 A7231AA bar shower mixer without shower kit A7239AA bath shower mixer without shower kit A7215AA & A861383AA A7242AA bar wrap over shower shelves shower mixer dual pack with overhead Rain shower &...
  • Page 2: Table Of Contents

    TABLE OF CONTENT DIMENSIONS ....................3 A7231AA & A7242AA ................... 3 WRAP OVER SHOWER SHELVES ..............3 A7239AA & A7699AA ................... 4 SHOWER PACKS ....................5 PRODUCT BOX CONTENTS ..............6 WALL MIXERS A7231AA; A7242AA ..............6 DECK MOUNT MIXER A7239AA & A7699AA ........... 7 INTRODUCTION ..................
  • Page 3: Dimensions

    DIMENSIONS A7231AA & A7242AA Dimensions are in millimetres & may vary within permitted tolerances G 1/2 Basic bar shower mixer dimensions shown with wall mounting brackets assembled Ø70 Dimensions same for A7242AA bar shower mixer Shown above, A7231AA dual pack with overhead Rain shower & Hand bar shower mixer sup- spray (shower kit shown at the end of this section).
  • Page 4: A7239Aa & A7699Aa

    A7239AA & A7699AA Dimensions are in millimetres & may vary within permitted tolerances G 1/2 G 3/4 Ø 45 Basic bath /shower mixer dimensions shown with deck mounting legs assembled. G 3/4 Shown above, A7239AA bath & shower mixer supplied without shower kit.
  • Page 5: Shower Packs

    SHOWER PACKS Dimensions are in millimetres & may vary within permitted tolerances □135 □ 79,5 Ø50 □ Idealrain shower plate. Three function handset, Evo hand spray & 1750 hose. L=1750 L=1750 A7242AA A7699AA 600 Shower rail & Handset Shower mixer dual pack with over- pack supplied with only head Rain shower &...
  • Page 6: Product Box Contents

    PRODUCT BOX CONTENTS Wall mixers A7231AA; A7242AA Fibre washer seals with integral strainers, -pair Wall marking template Wall mounting bracket assemblies -pair NOTE: This wall mount kit is supplied with both products A7231AA Shower valve shown without wall mounting brackets assembled.
  • Page 7: Deck Mount Mixer A7239Aa & A7699Aa

    NOTE: Shower kits have to be carefully assembled during installation, chrome parts are packaged individually to prevent damage. The shower kits shown are supplied with their own fitting instructions. Deck mount mixer A7239AA & A7699AA Kit for rim (deck) mount product Fibre washer seals with integral strainers, -pair Deck bath legs kit,...
  • Page 8: Introduction

    INTRODUCTION The fittings covered by these instructions should be installed in accord- ance with the Water Regulations published in 1999*. Ideal Standard strongly recommends that these fittings are installed by a professional fitter. *A guide to the Water Supply (Water Fittings) Regulations 1999 and the Water Byelaws 2000, Scotland is published by WRAS (Water Regulations Advisory Scheme) Unit 13, Willow Road, Pen-y-Fan Industrial Estate, Crumlin, Gwent, NP11 4EG.
  • Page 9: Water Supply Conditions

    WATER SUPPLY CONDITIONS Introduction These thermostatic shower mixers are manufactured to the highest standards.The mixer is intended to be installed on high pressure systems (1.0 bar or greater). The mixer has safety features such as cool body technolgy and temperature limit stop. To make installation easier, fast fix wall mounts are supplied. Ø15mm water supply pipes should be installed at 150mm horizontal centres in the wall, behind a shower panel or tiled duct wall.
  • Page 10: Water Regulations

    WATER REGULATIONS CATEGORIES OF RISK The water regulations published in 1999* take a new approach to backflow in that they look at different categories of risk. The installer must assess the risk from the various categories of fluid in adjacent appliances before determining the level of backflow protection required for a particular installation.
  • Page 11: Pre-Installation Notes

    TMV, its valves and the commissioning and testing of the TMV can be undertaken. Ceratherm T100 is an exposed two hole thermostatically controlled shower mixer. This product is designed to provide water from ambient cold up to a safe maximum temperature for bathing.
  • Page 12: Installation

    INSTALLATION IMPORTANT BEFORE CONNECTION, FLUSH WATER THROUGH PIPEWORK TO REMOVE ALL DEBRIS ETC. WHICH COULD DAM- AGE THE VALVE MECHANISM Wall mount mixers A7231AA &A7242 AA Pair of wall brackets with connectors & escutcheons Template x1 Ø15mm copper supply pipes should be run within the wall cavity. Hot supply pipe should be on the left hand side and the cold on the right.
  • Page 13 Place the brackets over the exposed pipes and use the template provided to position them 150mm apart. Mark the hole positions for the fixings onto the mounting surface. Ensure that the positions of the holes will not result in damage to the pipework inside the wall cavity during drilling.
  • Page 14 Screw the brass adaptors over the pipes into the plastic brackets. 36mm A/F Spanner flats are provided, hand tightness is adequate. Fit the olives to the pipes prior to screwing the two 3/4“ connectors into the wall mount plate using a 1/2“ allen key. The connectors will have to be secu- rely screwed in to form the necessary compression joint between the olive, wall...
  • Page 15: Deck Mount Mixer A7239Aa & A7699Aa

    Note: the mixer supplied with A7242AA is fitted with an additional outlet nipple on the top surface to connect the over head shower plate. Smear a small amount of approved sili- cone grease onto the O-ring fitted on the nipple. This will help to prevent damage to the O-ring during assembly.
  • Page 16: Quick Overview Of Overhead Shower Pack Installation A7242Aa

    Quick overview of overhead shower pack installation A7242AA Ø 6 min. 10 Nm...
  • Page 17: Operating Product

    OPERATING PRODUCT Q=0% Q=50% Shower mixer handle flow Q=100% control positions (Q= flow rate) NOTE: the functionality of the temperature control handle is the same for all the products in the T100 range. A7231AA has a basic flow control handle, the other products have integral flow control &...
  • Page 18 Q=0% Q=50% Q=100% Right handle controls the 3 function diverter (for product A7242AA) • This handle is shown above parked in the off position (giving no flow at this position). • Rotating this handle downwards from the parked position, commences water flow & will direct water to the bottom outlet of the mixer.
  • Page 19: Temperature Adjustment

    TEMPERATURE ADJUSTMENT If the mixer is not discharching 40°C water when the temperature handle is parked & aligned with the body, then (if desired) this can be adjusted as follows: 40°C 40°C 1-2. First remove the temperature control handle (left side) as detailed in section 16, steps 1 to 3. Before sliding the handle off, ensure the dot on the handle is inline with the 40 marker on the mixer.
  • Page 20: Commissioning & Periodic Checks

    COMMISSIONING & PERIODIC CHECKS The following procedures should be carried out after installation and every 12 months after to ensure that the valve is functioning correctly. Check that: 1. The application of the thermostatic valve matches the approved designation. 2. The supply pressures are within the recommended range for the application. 3.
  • Page 21: Cold Water Isolation (Cwi) Test

    COLD WATER ISOLATION (CWI) TEST CWI test is a guide to showing the performance of the thermostat. Prior to CWI test: • Make sure that the temperature handle is aligned in the 40°C position. • Make sure the supply temperatures are within the ranges 55 to 65°C for hot, & 5 to 20°C for cold. •...
  • Page 22: Disassembly Sequence Of Maintenance

    THERMOSTATIC CARTRIDGE AGEING Following many years of normal service you may notice the following: 1. The need to carry out more frequent adjustment of mixed temperature. 2. The thermostatic element may not pass the CWI test. These issues could be due to the ageing of the thermostat which loses some expansion capability over time.
  • Page 23 Method for demounting mixer: 1. Observe disassembling sequence, as detailed in section 14, steps 1 & 2. 2. Remove the overhead shower assembly, if fitted (A7242AA only). 3. Undo the two coupling nuts located at the rear of the mixer (see fig above). Take care not to lose the two sealing /strainer washers.
  • Page 24: Handle Removal For Cartridge Access

    HANDLE REMOVAL FOR CARTRIDGE ACCESS Handle dot marker To gain access to either the thermostatic, flow or diverter cartridges, it will be necessary to remove the appropriate handle. 1. Carefully prise out the chrome end cap fitted to the handle. Look for a small notch in the handle, then use a sharp blade to lever the cap out, taking care not to damage the chromed surfaces.
  • Page 25: Thermostatic Cartridge Replacement

    THERMOSTATIC CARTRIDGE REPLACEMENT Cartridge stop max. 5 Nm Use the following method to inspect or replace the thermostatic cartridge: 1. Observe the disassembling sequence, see section 14, steps 1 to 3. 2. Remove the temperature control handle (left side) as detailed in section 16, steps 1 to 4. 3.
  • Page 26: Diverter Replacement

    DIVERTER REPLACEMENT A7239AA, A7242AA & A7699AA 1. Observe disassembling sequence, as detailed in section 14, steps 1 to 3. 2. Remove the flow diverter handle (right side) as detailed in section 16 steps 1 to 4. 3. Slide off the stop sleeve. 4.
  • Page 27: Flow Cartridge Replacement

    FLOW CARTRIDGE REPLACEMENT A7231AA Stop ring min. 16 Nm max. 18 Nm Stop Align ring 1. Observe disassembling sequence, as detailed in section 14, steps 1 to 3. 2. Remove the flow control handle (right side) as detailed in section 16 steps 1 to 4. 3.
  • Page 28: Check-Valve Replacement

    CHECK-VALVE REPLACEMENT 1. Demount the mixer body from the wall, as detailed in section 15, follow steps 1 to 4. 2. Locate the sealing washers (with integral strainers) from inside the mixer’s inlet bores & keep them in a safe location. Strainer washers Observe flow...
  • Page 29: Spare Parts

    SPARE PARTS Shower mixer without shower kit 22.1 A7231AA...
  • Page 30: A7242Aa

    22.2 A7242AA Exposed Thermostatic Bar Shower Mixer – with overhead Rain shower & Hand spray 2 lenghts of pipe extension available Handspray 3Func. □110 B 2232 AA 1 pcs Pos. Description Part No. Qty. Shower bar 1100 mm A 861 377 AA 1 pcs Handle cpl.
  • Page 31: A7239Aa & A7699Aa

    22.3 A7239AA & A7699AA A7239AA Bath/Shower mixer without shower kit A7699AA Bath/Shower mixer with shower kit Pos. Description Part No. Qty. Handle cpl. A 861 386 AA 1 Set Thermostatic Cartridge cpl. A 861 371 NU 1 pcs Stop valve with diverter A 861 375 NU 1 Set Thread ring + stopring cpl.
  • Page 32: Inline Service Valves

    INLINE SERVICE VALVES Inline service valves (not supplied with this product) MUST be fitted to permit future maintenance of the cartridges. They also facilitate the cold water isolation test. These should be fitted as close as is practicable to the water supply inlets of the thermostatic shower valve.

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