Technical data KERN ALT 160-4B ALT 250-4B ALT 220-5DA Weighing range (max) 160 g 250 g 60 g; 220 g Readability (d) 0.00001 g; 0.1 mg 0.1 mg 0.0001 g Reproducibility 0.1 mg 0.1 mg 0.0001 g Linearity ± 0.3 mg ±...
2.1.1 Back and bottom side 1. Weighing pan 2. RS232C-interface 3. Footscrews 4. Mains adapter connection 5. Casing screws (in models with four feet first screw out both rear feet) 6. Underfloor weighing device (remove cover) ALT_B-PLT_A-PLT_F-BA-e-1332...
2.2 Keyboard overview Description Description • Invoke main menu • How to select menu items MENU button • Invoke setup menu Press until • Exit setup menu the acoustic signal gets mute • Turn on/off ON/OFF button • Exit main menu •...
2.2.1 Navigation buttons / numeric input Description Function Increase digit Scroll forward in menu Navigation button Set decimal place Reduce digit Scroll backwards in menu Navigation button Change capital/small letters Press MENU button until the acoustic signal gets mute Position digit ...
2.3 Overview of display Capacity display Stability display Zero indicator Numerical display/menu Unit Current time Current date Display Description see chap. Chap. 10.3 Stability display Chap. 10.2 Zero indicator Balance is in percent determination mode Chap. 12.5 Balance is in parts counting mode Chap.
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Operator guidance: In a selected application you are guided step-by-step through that application. Selectable languages (D, GB, F, IT. ESP, P; see chap. 11.11). Display example „Piece counting“ Active application Current date Current time Operation step to be carried out ALT_B-PLT_A-PLT_F-BA-e-1332...
Information is available on KERN’s home page (www.kern-sohn.com with regard to the monitoring of balance test substances and the test weights required for this. In KERN’s accredited DKD calibration laboratory test weights and balances may be calibrated (return to the national standard) fast and at moderate cost.
Basic Safety Precautions 4.1 Pay attention to the instructions in the Operation Manual Carefully read this operation manual before setup and commissioning, even if you are already familiar with KERN balances. All language versions contain a non-binding translation. The original German is binding.
Unpacking, Setup and Commissioning 6.1 Installation Site, Location of Use The balances are designed in a way that reliable weighing results are achieved in common conditions of use. You will work accurately and fast, if you select the right location for your balance. On the installation site observe the following: •...
6.2 Unpacking, Scope of delivery Remove device and accessories carefully from packaging, remove packaging material and place device at the planned work place. Verify that there has been no damage and that all packing items are present. Scope of delivery / serial accessories: •...
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Install weighing pan as per illustration Models ALT Models PLT, d = 1 mg Models PLT, d = 10 mg ALT_B-PLT_A-PLT_F-BA-e-1332...
6.4 Connect and switch-on power supply Before connecting the mains adapter check if the printed voltage value is the same as the local supply voltage. Only use KERN original mains adapter. Using other makes requires consent by KERN. Supply power to balance via mains adapter.
Adjustment (all models excepted PLT-M) As the acceleration value due to gravity is not the same at every location on earth, each balance must be coordinated - in compliance with the underlying physical weighing principle - to the existing acceleration due to gravity at its place of location (only if the balance has not already been adjusted to the location in the factory).
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Setting adjustment mode: In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute. The setup menu is displayed. Use the navigation buttons to select the menu item „Adjustment mode“. Acknowledge using PRINT button, the current setting is displayed. ...
7.1 Adjustment with internal weight after pressing the CAL button Condition: Menu setting „Internal adjustm.“, see chap. 7 In weighing mode press the CAL button, adjustment will take place automatically. After successful adjustment the balance automatically returns to weighing mode.
At the models with internal adjustment weight the adjustment with external weight is not recommended. Information about test weights you will find in the internet under http://www.kern-sohn.com Ensure that there are no objects on the weighing pan. In weighing mode press the CAL button.
Information about test weights you will find in the internet under http://www.kern-sohn.com Call up menu item „Techn. adjustment“, see chap. 7. To confirm press the PRINT button and keep it pressed until the acoustic signal gets mute.
Adjustment of models PLT-M As the acceleration value due to gravity is not the same at every location on earth, each balance must be coordinated - in compliance with the underlying physical weighing principle - to the existing acceleration due to gravity at its place of location (only if the balance has not already been adjusted to the location in the factory).
8.1 Automatic adjustment with internal weight is started The automatic adjustment with internal weight automatically, if the balance • after the weighing balance was disconnected from the mains • after pressing ON/OFF in stand-by mode • after a temperature change of 1.5 °C with non loaded weighing pan / zero display •...
Verification General introduction: According to EU directive 90/384/EEC balances must be officially verified if they are used as follows (legally controlled area): a) For commercial transactions if the price of goods is determined by weighing. b) For the production of medicines in pharmacies as well as for analyses in the medical and pharmaceutical laboratory.
10 Basic Operation 10.1 Switch on off balance Start-up: In stand-by mode (see chap. 6.4) press ON/OFF button. As soon as the weight display appears, the balance is ready for weighing. Switching off: Press ON/OFF. The balance changes into standby mode, that means that the balance is now in state ready-for-operation..
Place goods to be weighed on balance. Wait until the stability display appears []. Read weighing result. When an optional printer is connected, the weighing value can be edited. Printout examples (KERN YKB-01N): 27-08-11 10:41:17 Current date/time Weight: 50.5773 g Measuring Value 10.4 Capacity display...
10.5 Weighing with tare 10.5.1 Determination of the tare weight by weighing The dead weight of any weighing container may be tared away by pressing a button, so that the following weighing procedures show the net weight of the goods to be weighed.
10.6 Underfloor weighing Objects unsuitable for placing on the weighing scale due to size or shape may be weighed with the help of the flush-mounted platform. Proceed as follows: • Switch off the balance. • Open closing cover (1) at the balance bottom. •...
11 Setup menu In the setup menu, the balance settings can be modified. This way, the balance can be adjusted to individual weighing requirements. Navigation in the menu: Access to menu In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute.
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Menu overview (all models excepted PLT-M) Menu item Selection Description Weight units Gram (see chap. 11.1) Carat Ounce Pound Pennyweights Troy ounce Grain tl 1 Hongkong-Teal tl 2 Singapur-Teal tl 3 Taiwan-Teal Momme Serial output Continuous Continuous output (see chap. 11.2) Output of stable weighing values after On demand pressing PRINT button...
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Contrast adjustment 1-15 Setting the contrast of the display (see chap. 11.7) Backlight (see chap. 11.8) Background illumination on Background illumination off Backlighting automatically switched off 3 seconds after achieving stable weighing Auto value. Changes in weight or pressing of keys will automatically result in backlight switching on again.
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Menu overview models PLT-M: Menu item Selection Description Units Gram (see chap. 11.1) Carat RS 232 Continuous Continuous output (see chap.11.2) Output of stable weighing values after PRINT button pressing PRINT key Not documented Not documented GLP conformant printouts after pressing the PRINT button + GLP PRINT button Not documented...
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Display contrast 1-15 Select contrast (see chap.11.7) Background illumination of the Background illumination on display (see chap. 11.8) Background illumination off Background illumination automatically switched off 3 seconds after achieving stable Auto weighing value. Changes in weight or pressing of keys will automatically result in background illumination switching on again.
11.1 Weighing Units According to the requirements the balance can be switched over into different units. Selected weighing unit will be retained even after disconnection from the mains. In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute.
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11.2 RS232 In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute. The setup menu is displayed. Use the navigation buttons to select the menu item „Serial output“. Acknowledge using PRINT button, the current setting is displayed. ...
11.3 Baud rate In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute. The setup menu is displayed. Use the navigation buttons to select the menu item „Baud rate“. Acknowledge using PRINT button, the current setting is displayed. ...
11.4 Auto Zero Under this menu item the automatic zero point correction can be switched on or off. In switched-on-state the zero point is automatically corrected at drift or when dirty. Note: In the event that small quantities are removed or added to the material to be weighed, incorrect weighing results can be displayed due to the “stability compensation“.
11.5 Filter This menu item allows the balance to be set according to specific ambient conditions and measuring purposes. In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute. The setup menu is displayed. ...
11.6 Stability In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute. The setup menu is displayed. Use the navigation buttons to select the menu item „Stability“. Acknowledge using PRINT button, the current setting is displayed. ...
11.7 Setting the contrast of the display To set the contrast of the display you can choose between 15 values. In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute. The setup menu is displayed. ...
11.8 Display background illumination In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute. The setup menu is displayed. Use the navigation buttons to select the menu item „Backlight“. Acknowledge using PRINT button, the current setting is displayed. ...
11.9 Automatic switch-off function „AUTO OFF“ In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute. The setup menu is displayed. Use the navigation buttons to select the menu item „Timer off“. ...
11.10 Setting date and time In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute. The setup menu is displayed. Use the navigation buttons to select the menu item „Time and date“. ...
11.11 Language operator guide In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute. The setup menu is displayed. Use the navigation buttons to select the menu item „Language“. Acknowledge using PRINT button, the current setting is displayed. ...
11.12 Adjustment mode In weighing mode press the MENU button and keep it pressed until the acoustic signal gets mute. The setup menu is displayed. Use the navigation buttons to select the menu item „Calibration mode“. Acknowledge using PRINT button, the current setting is displayed. ...
Confirm with PRINT button; date, time, adjustment type and deviation of the last adjustment are displayed. If you connect an optional printer you can also print these data by pressing the PRINT key. Printout example (KERN YKB-01N): Current date/time 27-08-11 10:41:17 Calibration:...
12 Main Menu Navigation in the menu: Access to menu In weighing mode press MENU button. The master menu will be displayed. How to select Use the navigation buttons to select the individual menu menu items items one by one. The cursor (►) displays the current setting. Change settings Acknowledge selected menu item using PRINT button, the current setting is displayed.
12.1 Parts counting Before the balance can count parts, it must know the average part weight (i.e. reference). Proceed by putting on a certain number of the parts to be counted. The balance determines the total weight and divides it by the number of parts, the so- called reference quantity.
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If necessary place a weighing container, confirm the set reference piece number by pressing the PRINT button. Place as many pieces to add-up as required by the set reference piece number. Acknowledge using PRINT button and wait for stability display. As soon as the weighing result is stable, the determined average piece weight will be taken over as reference weight.
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If it was impossible to determine a reference due to instable goods to be weighed or an insufficient reference weight, the following display will appear during reference calculation. Smallest counting weight not achieved Increase the counted weight or select a balance with high resolution If in the display “Add pieces…..“...
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The currently placed weight „G“, the reference weight „AUW“ and the calculated piece number „St.“ are displayed. The display value can be printed out by connecting an optional printer. Printout example (KERN YKB-01N): 27-08-11 10:41:17 Current date/time Calculated piece number...
12.1.2 Numeric entry of the reference weight If the piece weight (reference) is known, it can be entered directly. As the balance in this method needs not to calculate any reference, the balance after confirming the reference piece weight will be directly in parts counting mode. ...
12.1.3 Automatic reference optimization In order to improve the counting exactness, the reference can be optimised by adding more pieces. At every reference optimisation, the reference weight is calculated anew. As the additional pieces increase the base for the calculation, the reference also becomes more exact.
12.2 Density determination (Hydrostatic weighing) Density is the relationship of weight [g] : volume [cm ]. The weight is determined by weighing the sample in air. The volume results from the ascending force [g] of the sample dipped in a liquid. The density [g/cm ] of that liquid is known (principle of Archimedes).
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Suspend sample with suspension device at the flush-mounted hook. Wait for stability display, take over the weight value using PRINT button. The display for determination of the "sample in water“ appears. Immerse the sample without bubbles developing. Make sure that the sample does not touch the beaker.
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When an optional printer is connected, the displayed value can be edited using PRINT. Printout example (KERN YKB-01N): 07-09-11 11:14:57 d: 8.0700 g/cm If at the density determination errors have appeared, „d-----„ is displayed. 1. Back to density determination mode, press MENU button.
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Density table of water: * the asterisk means that the cipher left from the comma is reduced by 1. Table from "Mass determination" by M. Kochsiek, M. Gläser ALT_B-PLT_A-PLT_F-BA-e-1332...
12.2.2 Determining density of liquids For density determination of liquids, a sinker with known density is used (optionally available). The sinker is weighed first in air and then in the liquid whose density is to be determined. From the weight difference results the buoyancy from where the software calculates the density.
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Suspend sinker with suspension device at the flush-mounted hook. Wait for stability display, take over the weight value using PRINT button. The display for weight determination of the "Sinker in sample liquid“ appears. Immerse the sample without bubbles developing. Make sure that the sample does not touch the beaker.
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If at the density determination errors have appeared, „d-----„ is displayed. When an optional printer is connected, the displayed value can be edited using PRINT. Printout example (KERN YKB-01N): 07-09-11 11:14:57 0.9984 g/cm 1. Back to density determination mode, press MENU button.
12.3 Formula mode The formula function allows weighing of components which are in a certain relation one to the other. For check purpose, the weight of all components, as well as the total weight (TOT) can be printed out. The balance works with a separated memory for the weight of the weighing container and of the formula components.
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Complete Formulation process Press the PRINT button and keep it pressed until the acoustic signal gets mute. The total weight (TOT:) of all components will be displayed and edited on the printer. Printout example (KERN YKB-01N): 07-09-11 11:14:57 Date/time...
12.3.2 Formulation using the recipe data base 12.3.2.1 Store recipes The balance contains a recipe data base, where maximally 99 recipes each with 20 components can be filed. Select formula mode In weighing mode press MENU button. The master menu will be displayed. ...
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3. Confirm by pressing the PRINT button. The display for entering the first component name appears. 4. Use the navigation buttons (see chap. 2.2.1) to enter the component name (max. 11 characters). 5. Confirm by pressing the PRINT button. The display to enter the quantity appears. 6.
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7. Confirm by pressing the PRINT button. The input of the minus-tolerance is displayed. 8. Enter the negative tolerance value: ex.: -10 % 9. Confirm by pressing the PRINT button. The input of the plus-tolerance is displayed. 10. Enter the positive tolerance value: ex.: 5 % 11.
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12.3.2.2 Invoke and work off the recipes After invoking a stored recipe (see chap. 12.3.2.1) the balance will be ready at once for weighing the components. Name and nominal value, tolerance and multiplication factor of the respective component are displayed. ...
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Use the navigation buttons to enter the required multiplication factor. 1 = simple receipt quantity 2 = double receipt quantity 3 = triple receipt quantity etc. Use the PRINT button to confirm the selected factor: Example for factor 1 Tolerance value Total weight of all components Nominal value of the component...
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The display for weighing the first component appears. Tare when using a weighing container. Start weighing. When the nominal value is reached, right next to the capacity display „OK“ will appear. If the nominal value is not reached (-) or exceeded (+), „Err 10“ will appear on the display after pressing the PRINT button.
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After weighing and confirming the last component, the total weight (TOT:) of all components will be displayed and printed automatically. Printout example (KERN YKB-01N): 07-09-11 11:14:57 Cake Name receipt 10.00 g Weighing 1. component Salt Name 1. component 70.00 g Weighing 2.
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Example for factor 2: Call-up the required recipe as specified above Acknowledge using PRINT button, the first component and its nominal value as well as the negative and the positive tolerance value are displayed. Using the navigation buttons , all components including their nominal value and tolerance values can be displayed.
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If the nominal weight is reached, press PRINT button. „Wait“ appears shortly followed by „Tare“. Then the display passes to „W=0“ and the display for weighing the second component appears. Now the nominal value is „40000 g“. Start weighing. When the nominal value is reached, right next to the capacity display „OK“...
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Back to formula mode, press the ON/OFF button and start the next recipe. Back to weighing mode, press ON/OFF button anew. ALT_B-PLT_A-PLT_F-BA-e-1332...
12.4 Check weighing In checkweighing an upper and a lower limit value can be established to ensure that the weighed goods are exactly within the established tolerance limits. The tolerance mark () and an acoustic signal (selectable) show, if the weighed material is within the two tolerance limits.
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Settings In weighing mode press MENU button. The master menu will be displayed. Use the navigation buttons to select the menu item „Checkweighing“. Press PRINT button to confirm, the display for entering the lower limit value will appear.
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Load within specified Load exceeds specified tolerance tolerance tolerance When an optional printer is connected, the displayed value can be edited using PRINT. Printout examples (KERN YKB-01N): Load below specified Load within specified Load exceeds specified tolerance tolerance tolerance...
Weight of the sample in percentage Weight of the sample in grams Reference weight (100%) REF: When an optional printer is connected, the displayed value can be edited using PRINT. Printout example (KERN YKB-01N): 07-09-11 11:14:57 Perc. 49.95 % Weight of the sample in...
Weight of the sample in percentage Weight of the sample in grams Reference weight (100%) REF: When an optional printer is connected, the displayed value can be edited using PRINT. Printout example (KERN YKB-01N): 07-09-11 11:14:57 Perc. 49.95 % Weight of the sample in...
„Countdown“ of the set measuring time. The average value of the weighing results is displayed and remains displayed on the screen. When an optional printer is connected, the displayed value can be edited using PRINT. Printout example (KERN YKB-01N): 07-09-11 11:14:57 Time...
The peak value remains in the display until the TARE button is pressed. Then the balance is ready for further measurements. When an optional printer is connected, the displayed value can be edited using PRINT. Printout example (KERN YKB-01N): 07-09-11 11:14:57 Max.:...
12.8 GLP function (Good laboratory practice) In the „GLP“ settings, information is defined, which will be edited in the measurement records. In weighing mode press MENU button. The master menu will be displayed. Use the navigation buttons to select the menu item „GLP.“. ...
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For GLP conformant printouts activate the menu setting „PRINT button_GLP“, see chap. 11.2 Printout example (KERN YKB-01N): 07-09-11 11:14:57 Balance ID: TEST 1 User ID: G.L.P. Parameter Miller Project ID: Weight: 199.991 g Weighing data Signature: G.L.P. Parameter ALT_B-PLT_A-PLT_F-BA-e-1332...
• Use a suitable cable to connect the weighing balance to the interface of the printer/PC. Faultless operation requires an adequate KERN interface cable (optional). • The baud rates of balance and printer must match (see chap.11.3). • In the setup menu (see chap.11.2) activate the desired data output, you can...
13.4 Format Data transfer The data set consists of the following 14 characters: 1. Character Sign -/ blank (weighing value) 2-9. Character Weight or other data 10-12. Character Weighing unit 13. Character Stability display 14. Character Carriage return 15. Character Line feed Weighing mode (continuous output or output after pressing the PRINT button) 1°...
14 Error messages Weight value instable or zeroing not possible. ERR01 Check the environmental conditions. ERR02 Adjustment error, e.g. instable environmental conditions Adjustment error e.g. incorrect adjustment weight} ERR03 ERR04 Piece weight too small/instable Data transfer not possible, as weighing value is instable. Check ERR05 the environmental conditions.
Spilled weighing goods must be removed immediately. 15.2 Service, maintenance The appliance may only be opened by trained service technicians who are authorized by KERN. Ensure that the balance is regularly calibrated, see chap. Testing instruments control. 15.3 Disposal ...
15.4 Instant help In case of an error in the program process, briefly turn off the balance and disconnect from power supply. The weighing process must then be restarted from the beginning. Fault Possible cause • The balance is not switched on. The displayed weight does not glow.
EN 61010-1 (2001) 18.03.2013 Datum Signatur Date Signature Ort der Ausstellung 72336 Balingen Albert Sauter Place of issue KERN & Sohn GmbH Geschäftsführer Managing director KERN & Sohn GmbH, Ziegelei 1, D-72336 Balingen, Tel. +49-[0]7433/9933-0 Fax +49-[0]7433/9933-149, E-Mail: info@kern-sohn.com, Internet: www.kern-sohn.com ALT_B-PLT_A-PLT_F-BA-e-1332...
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