47KSS Installation Guide TABLE OF CONTENTS Parts Lists …………………………………………………………………………. Coaxial Mounting the Tweeter ……………………………………………………. Pod Mounting the Tweeter ………………………………………………………... 12 ……………………………………………………… 14 Flush Mounting the Tweeter Angular Mounting the Tweeter ……………………………………………………. 16 Mounting KSS Speakers …………………………………………………………... 17 …………………………... 20 Mounting the KSS6504 or KSS6504 with the Adapter …………………………………………...
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PARTS LIST – 47KSS504 DESCRIPTION QTY. ITEM NO. 5.25” KSS WOOFER 5.25” KSS GRILLE BEZEL 5.25” KSS GRILLE KSS SYSTEM PACK CROSSOVER FLUSH MOUNT TWEETER RING UPPER ANGLE TWEETER RING LOWER ANGLE TWEETER RING ANGLE MOUNT TWEETER NUT FLUSH MOUNT TWEETER NUT TWEETER TIGHTENING TOOL 1”...
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PARTS LIST – 47KSS6504 ITEM NO. DESCRIPTION QTY. 6.5” KSS WOOFER 6.5” KSS GRILLE BEZEL 6.5” KSS GRILLE KSS SYSTEM PACK CROSSOVER FLUSH MOUNT TWEETER RING UPPER ANGLE TWEETER RING LOWER ANGLE TWEETER RING ANGLE MOUNT TWEETER NUT FLUSH MOUNT TWEETER NUT TWEETER TIGHTENING TOOL 1”...
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PARTS LIST – 47KSS6704 DESCRIPTION QTY. ITEM NO. 6.75” KSS WOOFER 6.75” KSS GRILLE BEZEL 6.75” KSS GRILLE KSS SYSTEM PACK CROSSOVER FLUSH MOUNT TWEETER RING UPPER ANGLE TWEETER RING LOWER ANGLE TWEETER RING ANGLE MOUNT TWEETER NUT FLUSH MOUNT TWEETER NUT TWEETER TIGHTENING TOOL 1”...
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PARTS LIST – 47KSS6804 DESCRIPTION QTY. ITEM NO. 6”x8” KSS WOOFER KSS SYSTEM PACK CROSSOVER FLUSH MOUNT TWEETER RING UPPER ANGLE TWEETER RING LOWER ANGLE TWEETER RING ANGLE MOUNT TWEETER NUT FLUSH MOUNT TWEETER NUT TWEETER TIGHTENING TOOL 1” KST TWEETER BUTT CONNECTOR MOUNTING SCREW TWEETER POD...
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PARTS LIST – 47KSS6904 DESCRIPTION QTY. ITEM NO. 6”x9” KS BACK SPACER 6”x9” KSS WOOFER 6”x9” KSS GRILLE BEZEL 6”x9” KSS GRILLE KSS SYSTEM PACK CROSSOVER FLUSH MOUNT TWEETER RING UPPER ANGLE TWEETER RING LOWER ANGLE TWEETER RING ANGLE MOUNT TWEETER NUT FLUSH MOUNT TWEETER NUT TWEETER TIGHTENING TOOL 1”...
Kicker KSS system-packs are made to replace and upgrade factory speakers. The speakers may also be placed in custom locations. A grille is provided with some speaker models for applications in older vehicles as well as custom locations. There are a total of four configurations that the KSS tweeter can be mounted to fit the customer’s preferences.
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Coaxial mounting of the tweeter locates the tweeter in the center of the woofer. Using this system provides the customer with a coaxial speaker allowing the customer to manipulate the output direction of the tweeter. The tweeter house can pivot approximately 12 degrees perpendicular to the axis of the post.
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2. Pivot the tweeter house to the desired angle using care to maintain a path for the tweeter’s speaker wire to route through the tweeter house and the upper tweeter post. 3. Tighten screw. The tweeter house should no longer pivot on the upper post. 4.
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6. Remove phase plug from woofer by turning counterclockwise. 7. Engage lower tweeter post threads into woofer threads. Turn the lower tweeter post clockwise until tight. EOP2021-CS17 REV-A.3 KSS Installation Guide Page 10 of 28...
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8. Route tweeter wires through lower tweeter post and woofer motor. Push tweeter assembly unto lower tweeter post until upper tweeter post and lower tweeter post click together. 9. Coaxial installation of the tweeter is complete. The tweeter house can be rotated into the desired position.
POD MOUNTING THE TWEETER A total of three items are needed to pod-mount the tweeter remotely: 1. Tweeter 2. Pod Housing 3. Wing Nut Pod mounting of the tweeter creates a housing for the tweeter allowing it to be placed in locations where the tweeter alone may not fit.
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1. Route tweeter wire into the pod assembly and trough the tweeter pod housing post. 2. Push tweeter into tweeter house. Engage threads. Turn clockwise an eighth turn to lock tweeter into the housing using tightening tool to grab the tweeter grille. 1/8 TURN 3.
4. Route tweeter wire and tweeter pod housing post through the hole. 5. Thread nut onto tweeter pod housing post and tighten. POD ASSEMBLY SURFACE WING NUT 6. The tweeter pod assembly is now secured. Adjust the tweeter to point in the desired direction.
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” (43mm) hole in the surface where the tweeter will be mounted. Be 1. Drill a 1 cautious not to drill into any components behind the surface. 2. Route the tweeter wire into the convex side of the flush mounting ring and out the flat side of the flush mounting ring.
ANGULAR MOUNTING THE TWEETER Four items are needed to flush mount the tweeter remotely (See Figure 15). 1. Tweeter 2. Upper Angle Mounting Ring 3. Lower Angle Mounting Ring 4. Angle Mounting Nut The angular mounting system allows for the mounting of the tweeter in a door panel, body panel, dash, etc.
MOUNTING KSS SPEAKERS 1. Prepare the speaker harness to accept Kicker KSS speaker. Review the “WIRING THE SPEAKER” section of this document. 2. Some KSS speakers are provided with a mounting template. Use mounting template to cut and drill holes for custom mounting locations. Be cautious not to drill into any components behind the surface.
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3. Using the supplied screws or factory hardware, mount the speaker to its mounting panel. If speaker is placed behind a door panel do not use the grille. 4. Apply the black adhesive into the gap of the bezel where the grille’s tabs insert and engage the bezel.
5. Carefully insert grille into the gap in the bezel. MOUNTING KSS6504 OR KSS6704 WITH THE ADAPTER 1. If necessary, use the mid-bass woofer mounting adapter. Find the bolt pattern that matches your factory speaker. Factory mounting hardware will be reused. EOP2021-CS17 REV-A.3 KSS Installation Guide Page 19 of 28...
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2. Using side cutters remove any tabs that may impede installation of adapter or reassembly of factory components. Cutting locations are molded into the tabs of the adapter. 3. If using the adapter with the KSS6704, remove the inner centering tabs. EOP2021-CS17 REV-A.3 KSS Installation Guide Page 20 of 28...
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4. For some applications the adapter clips to the mounting panel on one side. It may be necessary use the foam damper to tighten the fitment of the of the clip-on side of the adapter. BODY PANEL FOAM SPEAKER HOLE BODY PANEL FOAM 5.
6. Fasten the speaker to the adapter using the supplied screws. BODY PANEL FOAM MOUNTING KSS6904 WITH THE ADAPTER 1. If necessary, use the mid-bass woofer mounting adapter. Find the bolt pattern that matches your factory speaker. Factory mounting hardware will be reused. EOP2021-CS17 REV-A.3 KSS Installation Guide Page 22 of 28...
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2. Using side cutters remove any tabs that may impede installation of adapter or reassembly of factory components. Cutting locations are molded into the backside of the adapter. 3. For some applications the adapter clips to the mounting panel on one side. It may be necessary use the foam damper to tighten the fitment of the of the clip-on side of the adapter.
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4. Fasten the adapter to the mounting panel using the factory hardware. BODY PANEL SPEAKER HOLE FOAM 5. A back gasket/spacer is included to improve fitment. It may be necessary to space the speaker motor further way from accessories (windows tracks, lock actuators, etc.) in some applications.
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6. Fasten the speaker to the adapter using the supplied screws. BODY PANEL FOAM EOP2021-CS17 REV-A.3 KSS Installation Guide Page 25 of 28...
Always disconnect the vehicle’s power source before making wire connections. Kicker supplies crossovers with each KSS system pack to optimize the sound of the tweeters and mid-bass woofers. The KSS crossover is terminated and labeled so that each circuit will plug and play with its respective speaker.
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1. Connect the crossover terminals and receptacles to their respective mating connector and matching wire colors. 2. Slide the clear cover over the terminals to prevent a short circuit. EOP2021-CS17 REV-A.3 KSS Installation Guide Page 27 of 28...
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3. Connect the crossover inputs to the outputs of the head unit or amplifier using the supplied butt connectors. The positive lead has gray insulation. The negative lead has gray and black insulation. EOP2021-CS17 REV-A.3 KSS Installation Guide Page 28 of 28...
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