Page 1 Operator’s Manual Utility Track Loader SM60 Machine Type This Operator‘s Manual includes the AEM Safety Manual Material Number 5100069946 / 3300033350 Version Date 06/2024 Language [en-US]...
Page 2 Imprint Publisher and copyright holder: Wacker Neuson America Corporation N92W15000 Anthony Ave Menomonee Falls, WI 53051, USA www.wackerneuson.us Original instructions All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable worldwide. This document may be used by the recipient only for the designated purpose. It may in no way be duplicated or translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.
Page 3 California Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other repro- ductive harm. WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov WARNING Batteries, battery posts, terminals and related accessories contain lead and lead compounds, and other chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
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Page 5: Table Of Contents
Towing the Machine .......................... 32 Operation Risk of Injury or Death ......................... 34 Inspecting the Work Area........................ 35 Operation Checklists .......................... 35 Adjusting the Operator Platform...................... 36 Machine Controls .......................... 38 [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 6 Changing the Engine Oil and Filter ...................... 78 7.15 Checking the Undercarriage ........................ 80 7.16 Inspecting Hoses and Hard Lines ...................... 80 7.17 Servicing the Air Cleaner ........................ 80 Operator’s Manual | 5100069946 / 3300033350 | SM60 | 06/2024 | [en-US]...
Page 7 Limited Defect Warranty for Exhaust Emission Control System ............ 104 11.4 LDF for Wacker Neuson Evaporative Emission Control Systems ............. 104 Compact Tool Carrier AEM Safety Manual Index ................................ 131 [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 8: Foreword
Machine model Machine item number Machine serial number Engine serial number Fig. 2: Engine nameplate location Wacker Neuson dealer Address Phone number Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 9: Machine Documentation
This operator’s manual does not include information on attachments. Please contact your dealer if you require more information on the machine or the operator’s manual. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 10: Laws Pertaining To Spark Arresters
Diagnostic trouble code Engine control unit Exhaust gas recirculation Electro-hydraulic Failure mode identifier Permissible exposure limits Personal protective equipment Rated operating capacity Slow moving vehicle Suspect parameter number Standard (hydraulics) Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 11: Maintenance Items
5100071480 Hydraulic oil filter 1000463685 Battery 5100044008 Hydraulic tank cap 1000340157 Fuel cap 5000186626 Hydraulic tank screen 1000340159 Fuel filter 5000152443 Oil filter 5100065301 Grease 1000367563 Tracks 1000513591 [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 12: Usage
• Operating the machine outside of factory specifications • Operating the machine in a manner inconsistent with all warnings found on the machine and in the operator’s manual Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 13: Residual Risks
• Personal injury from improper lifting techniques • Crushing hazards from improper operation (feet, legs, or arms extending outside of the operator work station) and for other persons in the work zone [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 14: Safety
• Familiarize yourself with the location and proper use of all controls and safety devices. • Know the rules for the jobsite. • Contact Wacker Neuson for additional training if necessary. When operating this machine: Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 15 – Obstacles in the operating and traveling area – Any necessary barriers separating the jobsite from public roads – Height of the ceiling/clearances – Width of entrances – Maximum load of ceilings and floors [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 16 • Stop work immediately if persons do not leave the risk zone in spite of warnings. • The risk zone also includes areas affected by falling material, equipment, or constructions debris. For further information, see Risk of Injury or Death on page Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 17 • Do not operate the machine when the operator presence system or any safety device is malfunctioning. Contact a Wacker Neuson dealer. • Start and operate the machine from the operator platform only. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 18: Safety Guidelines For Attachments
• Connect all hydraulic and electrical devices for the attachment and check their function before operating the machine. • Secure the attachments against unintentional movement. • Keep others away from the machine when installing or removing an at- tachment. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 19: Safety Guidelines For Maintenance
• Do not clean the machine while it is running. • Never use gasoline or other types of fuels or flammable solvents to clean the machine. Fumes from fuels and solvents can become explosive. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 20: Special Hazards
• Do not touch the engine or exhaust when the engine is running or imme- diately after it has been turned off. • Do not operate a machine when its fuel cap is loose or missing. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 21: Disposal
• Follow all applicable safety regulations during machine disposal. • Machine disposal must be performed in accordance with state-of-the-art standards that apply at the time of disposal. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 22: Vehicle Description
When using these attachments, observe the legal regulations of your country and equip the machine with all the safety equipment re- quired. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 23: Machine Overview
Controls Display Fuel fill Attachment (options available) Auxiliary hydraulic couplers Tracks Hydraulic oil fill Lift arm Lift arm support device Hood Operator platform Operator presence pedal Tie-down points [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 24: Labels Overview
5" DANGER PELIGRO DANGER 1000398281 1000461827 WARNING ADVERTENCIA AVERTISSEMENT 1000398268 1000398268 1000398268 WARNING ADVERTENCIA AVERTISSEMENT 1000540616 1000397078 1000461833 WARNING ADVERTENCIA AVERTISSEMENT 1000513057 Fig. 5: Left, right, back, and front Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 25 1000461821 WARNING Cancer and Reproductive Harm www.P65Warnings.ca.gov ADVERTENCIA Cáncer y daño reproductivo www.P65Warnings.ca.gov AVERTISSEMENT Cancer ou malformations congénitales www.P65Warnings.ca.gov 5100045462 Fig. 6: Engine bay and operator console area [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 26: Safety Labels
Check for utility lines before digging. Keep loads level when raising lift arms. Look behind while backing up. Check risk zone before turning. WARNING Hot surface hazard to the right Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 27 Entanglement hazard Avoid all moving parts while the engine is running. WARNING Crushing hazard Avoid crushing area. WARNING WARNING ADVERTENCIA Tipping hazard AVERTISSEMENT Carry load low while traveling. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 28: Information Labels
5100045462 Information Labels Hydraulic oil fill 1000366250 Tie-down point 1000398268 Instructions for using the lift arm support device. For further information, Lift Arm Support Device on page Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 29 Maintenance Label on page 1000540616 Industry Canada ICES-002 Compliance Label: CAN ICES-2/NMB-2 1000397078 Emission control information This equipment meets U.S. EPA EVAP standards. Evaporative Family: PW1XPNHEQCL2 Engine throttle [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 30 Vehicle Description 4.5 Information Labels Manual auxiliary control 1000463167 Ignition and rated operating capacity 272kg (600LB) SM 60 ISO 14397 1000512638 Gasoline 1000513057 Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 31: Transportation
Raise the lift arm so that the attachment (if equipped) does not contact the ramp or the ground. Carefully back the machine onto the middle of the transport vehicle. Lower the lift arm. Set the parking brake. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 32: Towing The Machine
► Towing the machine can cause excessive, uneven wear. ► The manufacturer’s warranty shall not apply to accidents or damage caused by towing. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 33 Only use the points on the frame (1) designated for towing. If towing a short distance is unavoidable, use a towing chain or cable rated at 1.5 times the weight of the machine. Fig. 9: Towing points [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 34: Operation
Before starting setup or repair work (for example, installing or removing a hy- draulic attachment), release the pressure in the sections of the system and pressure lines that are to be opened. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 35: Inspecting The Work Area
Additional details are found in this manual. Start-up checklist The following items should be checked daily before putting the machine into operation: [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 36: Adjusting The Operator Platform
• Engage the parking brake. • Stop the engine and remove the key if the machine is being left unat- tended. Adjusting the Operator Platform Fig. 10: Operator platform bumper spring adjustment Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 37 When you have finished the adjustments, tighten the nut against the operator platform weldment to hold the bumper spring in place. Repeat on the other side. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 38: Machine Controls
Auxiliary hydraulic control lever Key switch Workgroup joystick control Right handrail 12V adapter Parking brake lever Throttle lever Left handrail Ground drive joystick control Auxiliary hydraulics switch — — Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 39: Starting And Stopping The Engine
Turns on power to acces- All electric functions are sories enabled 272kg (600LB) Starts the engine Starter is actuated SM 60 ISO 14397 1000512638 Fig. 12: Ignition key position 0 [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 40: Control Interlock System
If any of these interlocks do not function properly, contact your Wacker Neu- son dealer for service. Do not modify the system. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 41: Operating The Machine In Extreme Weather Temperatures
► Do not operate the machine until it has warmed up according to the in- formation below. ► Operate the machine with extreme care. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 42 • Prevent damage to the hydraulic system by limiting machine operation and keeping the throttle at low idle until the hydraulic oil reaches 10°C and the display warning goes away. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 43 – Holding the right hand lever or joystick in place when the attachment has been fully extended or retracted – Holding the auxiliary lever in place when an attachment stops mov- • Avoid driving for excessive amounts of time. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 44: Instrument Display
Operation 6.9 Instrument Display Instrument Display The instrument display informs the operator of the operating states, required maintenance, or possible machine malfunctions. Fig. 16: Instrument display Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 45 Operator presence Blue Work lights — Down arrow (instrument display) — Instrument display — Right arrow (instrument display) Hydraulic oil temperature Hydraulic oil pressure Engine stop Yellow Engine warning [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 46: Instrument Display Symbols And Functions
Hydraulic oil filter clogged Auxiliary continuous flow active Hydraulic oil temperature Elapsed operating hours meter Fuel level Parking brake Operating hours to next maintenance Operator unsafe shutdown warning Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 47: Instrument Display Pages And Subpages
Fig. 17: Subpage overview Use the selector button and to next menu page/set button to navigate the display’s pages and subpages. For further information, see Instrument Dis- play on page [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 48: Machine Status
Fig. 20: Display arrows Subpages 0.2 through 0.4—Diagnostic trouble codes Engine control unit and display error codes are shown on these subpages. Fig. 21: Subpage 0.3 Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 49: Machine Vitals
The following display settings are accessible through this page: • Brightness (subpage 3.1) • Contrast (subpage 3.2) • Display units, °F or °C (subpage 3.3) • Language (subpage 3.4) Fig. 25: Page 3.0 [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 50: Auxiliary Override
All ground drive and loader controls are spring centered to neutral. This means when you let go of the controls, they will return to neutral. Fig. 29: Handrails Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 51 Fig. 33: Moving the right joystick to the right to roll the attachment outward Ground drive control joystick functions The ground drive joystick controls all of the ground drive functions. Note: Use the handrails when operating the controls. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 52 (beyond the maximum lift arm down position) The tilt func- tion can be used while the float function is active. To disengage float, move the workgroup joystick to raise the lift arm. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 53: Operating On Slopes
With most attachments or a load in/on an attachment, the front of the machine is the heavy end. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 54: Machine Tip Over
► Do not start the engine if the machine has been tipped over for any length of time. In the event the machine rolls over or tips onto its side, perform the follow- ing: Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 55: Using The Manual Coupler
Note: The attachment should be in a stable position on level ground. Start the engine and disengage the parking brake. Tilt the coupler forward. Ensure the lift arm is completely lowered. Fig. 38: Lock levers [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 56 Removing an attachment Lower the lift arm completely. Then, tilt the attachment back slightly so that it is not touching the ground. Stop the engine. Fig. 43: Coupler Pins Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 57: Auxiliary Hydraulic Connections
► Do not disconnect hydraulic system lines until components have cooled. Overview Fig. 45: Auxiliary hydraulic connections (standard setup shown) Function Male auxiliary hydraulic connector (supply) Female auxiliary hydraulic connector (return) [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 58: Manual Auxiliary Controls
6.22 Using Continuous Flow Hydraulics This feature allows the operator to turn on full hydraulic flow in either direc- tion while requiring no additional input from the operator. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 59: Filling And Dumping The Bucket
Fig. 50: Filling the bucket Dumping the bucket Raise the lift arm while keeping the top edge of the bucket level to pre- vent spilling the load. Dump the load. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 60: Refueling The Machine
Fire and health hazard Fuel expands when heated. Expanding fuel in an over-filled tank can lead to spills and leaks. ► Do not fill the fuel tank completely. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 61: Lift Arm Manual Override
Lift Arm Manual Override WARNING Crushing hazard The lift arm can drop if a sudden pressure loss occurs. ► Keep others clear of the area when lowering the lift arm. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 62: Lift Arm Support Device
Removing the lift arm support device Start the engine and raise the lift arm to the maximum height. Stop the engine and step off the operator platform. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 63: Parking The Machine
Engage the parking brake. Turn the ignition key to the OFF position to stop the engine. Fig. 56: Parking the machine Step off the operator platform. Chock the tracks. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 64: Maintenance
• After cleaning, examine all fuel, lubricant and hydraulic oil lines for leaks, chafe marks, and damage. • Do not use the attachment or work equipment as lifting platforms for per- sons. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 65: Maintenance Label
I Check the functions and fluid levels, filling up and draining. II Check parts for wear, seals, hoses, and threaded fittings. III Check for damage, corrosion, or dirt. Replace if necessary. IV Lubricate daily after operation. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 66 Replace the hydraulic filter (only after the first 50 hours). [} 84] Every 100 Operating Hours Replace the engine oil (if not using the recommended 10W50). [} 78] Every 200 Operating Hours Replace the fuel filter. [} 83] Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 67: General Daily Checks
– All other lights, such as work lights • Check the parking brake for proper function. • Check the lift arm piston rods for any signs of damage or leakage. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 68: Operating The Hood
Tighten the bolts enough to hold the bracket in place and slowly lower the hood to check for proper adjustment. Repeat the previous steps until the correct adjustment is obtained. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 69: Lubrication Plan
100. Lubrication Plan Fig. 60: Lubrication points Position Location Lubrication Point Quantity Lift cylinder (front) Lift cylinder (back) Upper tilt cylinder Lower tilt cylinder Coupler B-pin Attachment coupler pin [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 70: Engine Oil Viscosity
Damage to the hydraulic system can occur if the hydraulic oil is drained and not refilled properly. When draining and refilling the hydraulic system, see Replacing the Hy- draulic Oil and Filter on page Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 71: Testing The Control Interlock System
To enable the ground drive, loader lift and tilt, and auxiliary hydraulics, the operator must complete all of the following actions: Stand on the operator platform and engage the operator presence pedal. Start the engine. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 72 Make sure the lift arm is completely lowered. Remove the lock (if applicable) and open the hood. Stand on the operator platform with the operator presence pedal en- gaged and start the engine. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 73: Checking For Leaks
Fix the leak before operating the machine. Secure all caps and filler plugs for all systems to prevent leaks from these areas. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 74: Checking The Engine Oil
• Recommended oil (for oil specifications, see Engine Oil Viscosity on page 70 see Fluids on page • A clean, soft cloth Overview Maintaining the appropriate engine oil prevents excessive engine wear. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 75: Checking The Exhaust System
A leaky exhaust system adversely affects machine operation. Symptoms in- clude increased noise and visible soot deposits. Leaking exhaust can also ignite surrounding materials and pipe insulation, causing a fire. Procedure Open the hood. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 76: Checking The Continuous Flow Shutoff System
Repeat steps 3 and 4 with the auxiliary hydraulic control lever pulled fully backward. If the continuous flow system does not function properly, contact an autho- rized Wacker Neuson dealer or service center for assistance. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 77: Cleaning The Machine
1/3m (1 ft) away. Keeping a minimum distance of 1m (3 ft) away, use the pressure washer to rinse the machine. Clean interior and electronic machine components using a damp, clean cloth. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 78: Changing The Engine Oil And Filter
• Every 300 hours—change the oil and oil filter (when using Kohler recom- mended 10W50) Requirements • Machine parked on a flat, level surface • Machine shut down • Container of sufficient volume to collect drained fluid Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 79 17. Carefully guide the oil drain hose into the access hole making sure it does not kink or make contact with any sharp edges. Fig. 70: Oil fill cap 18. Install the access cover using the mounting bolts. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 80: Checking The Undercarriage
Compressed air can damage air filter elements. ► Do not use compressed air to clean the air filter elements. When • Every 150 hours – Check the heavy-duty filter minder. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 81: Checking And Cleaning The Spark Plugs
► Do not touch wires while the engine is running. When Every 500 hours or annually Procedure Clean the spark plug recess on each cylinder head. Remove the spark plugs. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 82: Checking And Adjusting Track Tension
ð The track sag distance between the track and the second to rear roller (1) should be between 4 and 7 mm (0.16 and 0.27 in.). Fig. 73: Jam nut and adjusting screw Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 83: Replacing The Fuel Filter
Allow the machine to cool for at least 5 minutes. Lift the hood. Remove the side panel next to the fuel filter. Note the direction of fuel flow. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 84: Replacing The Hydraulic Oil And Filter
Rotate the access plate out of the way. Jack up the machine and place it on jack stands. Fig. 75: Hydraulic fill access plate Remove the hydraulic tank filler cap (4). Fig. 76: Hydraulic tank filler cap Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 85 Fig. 79: Hydraulic oil cooler and lower hydraulic hose 13. Locate the hydraulic pump (11) in the engine bay. Fig. 80: Top view of hydraulic pump (some components have been re- moved for clarity) [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 86 While supporting the rear access panel (14), remove the bolts that se- cure the panel to the machine. Remove the panel from the machine. Place a suitable container under the filter to catch any oil. Fig. 83: Rear access panel Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 87: Replacing The Hydraulic Tank Filler Cap
Remove the old hydraulic tank filler cap (4). Install the new hydraulic tank filler cap. Rotate the access plate back into place. Install the retaining bolt. Tighten the pivot bolt. Fig. 86: Hydraulic tank filler cap [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 88: Maintaining The Battery
• When necessary, tighten the cables and grease the cable clamps with battery terminal grease or petroleum jelly. • Maintain the battery at full charge to improve cold weather starting. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 89: Engine-Jump-Starting
CAUTION Personal injury hazard Electrical arcing can cause severe personal injury. ► Do not allow positive and negative cable ends to touch. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 90 Ensure all controls are in neutral and that the key switch is off. Use a machine with a battery of the same voltage as is used with your engine system. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 91 10. Disconnect the positive cable clamp. 11. When using light or high amperage draw accessories, idle the engine for a period of 20 minutes to bring the battery to charge state. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 92: Fuse And Relay Box Layout
K169 Starter safety interlock K223 Engine running 01 K224 Engine running 02 K902 Main ignition Fuses F002 Starter solenoid F004 Main ignition F012 Engine harness F016 Aux. electric key switch Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 93 F035 Key switch / telematics / diagnostics F036 Display / telematics / diagnostics F037 Operator presence / workgroup / aux. hydraulics / high flow Diode V001 Pilot / workgroup [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 94: Troubleshooting
Check the oil level and add oil if needed. If the indicator light still indicates the malfunction, stop the engine and contact a Wacker Neuson service center. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 95: Shutdown
• Wash the machine and allow it to dry. • Move the machine to a clean, dry, secure storage location. Block or chock the tracks to prevent machine movement. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 96: Machine Disposal And Decommissioning
• Dispose of recyclable parts as specified by local regulations. • Dispose of all non-hazardous components that cannot be recycled. • Dispose of waste fuel, oil, and grease in accordance with local environ- mental protection regulations. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 97: Technical Data
Engine Oil type — 10W-50 synthetic, API class SJ or higher (recommended) Oil capacity (with filter change) L (qt) 1.9 (2.0) Fuel Tank capacity L (gal) 53.0 (14.0) [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 98: Electrical System
Specification Type Hydraulic pilot Pattern Workgroup type ISO manual lever Engine speed Manual lever Service brake Hydrostatic trans Parking brake Internal wet disc brake Parking brake control Lever Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 99: Forces
(psi) 40.0 (5.8) Note: Add the weight of all subsequently installed equipment to the machine weight, which must be read off the label. Weight can vary by +/- 2%. [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 100: Tightening Torques
900 (664) M27 x 2.0 1,100 (811) 1,550 (1,143) 1,800 (1,328) 920 (679) 1,300 (959) M30 x 2.0 1,500 (1,106) 2,150 (1,586) 2,500 (1,844) 1,300 (959) 1,850 (1,364) Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 101: Dimensions
Technical Data Dimensions 10.11 10.11 Dimensions Fig. 90: Machine dimensions [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 102 (in.) 896.3 (35.3) Bucket width mm (in.) 914.4 (36) Overall height mm (in.) 1,392.5 (54.8) Track width mm (in.) 180 (7.1) Maximum rollback at ground degrees 24.9 Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 103: Emission Control Systems Information And Warranty-Gasoline
• Hard starting or stalling after starting • Rough idling • Misfiring or backfiring under load • Afterburning (backfiring) • Presence of black exhaust smoke during operation • High fuel consumption [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 104: Limited Defect Warranty For Exhaust Emission Control System
Wacker Neuson in performance and durability. Further- Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 105 • Diagnosis and inspection charges that do not result in warranty-eligible service being performed. • Any non-authorized replacement part, or malfunction of authorized parts due to use of-non authorized parts [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 106 The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 107 Final Word to the User ......47 Acknowledgment We wish to acknowledge the contributions of the members of AEM’s Compact Loader/Compact Excavator Council to the preparation of this Safety Manual.
Page 108: Foreword
Foreword This safety manual is intended to point out some of the basic safety situations that may be encountered Read and during the normal operation and maintenance of your Understand machine and to suggest possible ways of dealing with Manuals Before Operating these conditions.
Page 109: A Word To The User/Operator
A Word to the User/Operator It is YOUR responsibility to read and understand the Remember that YOU are the key to safety. Good safety manual and the manufacturer’s manuals before safety practices not only protect you but also protect operating this machine. This safety manual takes you the people around you.
Page 110: One-Call First
One-Call First service. Always inspect the jobsite for evidence of unmarked utilities and contact others if necessary. Plan Your Work Call Before You Dig Be aware of the lead time for marking in your area. This Dial 811 (USA only) time may vary from state to state and county to county.
Page 111 Follow a Safety Program Be Alert! For Safe Operation Know where to get assistance. Know how to use a first You must be a qualified and authorized operator for safe aid kit and fire extinguisher/fire suppression system. operation of your machine. You must clearly understand the written instructions supplied by the manufacturer, Be Aware! be trained—including actual operation of the compact...
Page 112 Follow a Safety Program Some Rules You Must Work By Know — Know the capacity and operating characteristics of Weight of your compact tool carrier. Do not overload it. Load — Never modify or remove any part of the equipment (except for service—then make sure it is replaced).
Page 113: Prepare For Safe Operation
Prepare for Safe Operation Check the Machine Before you begin your workday inspect your compact Maintain tool carrier and have all systems in good operational Machine condition. Do not operate the machine until all problems are corrected. — Perform daily and periodic service procedures as instructed by the equipment manufacturer.
Page 114 Prepare for Safe Operation Know the Work Area Before you operate the compact tool carrier, learn as Walk much as possible about the work area. Walk around Around the the worksite and inspect the surfaces you will travel on Worksite when using the compact tool carrier.
Page 115 Prepare for Safe Operation Plan Your Work Before you operate, plan how and where you will travel, Avoid Ruts turn and pick up, lift and place loads. and Ditches Choose a smooth level route to prevent possible tipover or loss of load. If possible, avoid crossing: —...
Page 116: Start Safely
Start Safely Start the Machine Before starting the compact tool carrier and operating Keep the machine, walk completely around the compact tool Bystanders carrier and check that it is clear of personnel. Away — Clean your footwear and wipe your hands before using the compact tool carrier.
Page 117: Operate Safely
Start Safely Check Attachment and Coupler Installation When changing buckets or installing attachments follow Read and the manufacturer’s instructions for proper maintenance Understand and coupling. Make sure all connectors are securely Manuals fastened. Tighten all bolts, nuts and screws to torques recommended.
Page 118 Operate Safely Remember These Rules: (continued) — Never leave the compact tool carrier unattended with- out lowering the lift arms, placing the attachment flat — Always make sure the work area is clear of other on the ground and safely shutting down the machine machines and personnel.
Page 119 Operate Safely Transporting Loads After engaging the load, tilt the load back to position it Carry Load for travel. Keep the load level when lifting. Lift the load only high enough to clear obstacles that may be in the path of the compact tool carrier. Carry the load as close to the machine as possible to: —...
Page 120 Operate Safely Traveling on Slopes and Inclines You must exercise additional care if operating on slopes Do Not Travel or inclines. Driving on slopes and inclines can be with Lift Arms dangerous and result in a tipover or loss of load. Raised WARNING! Do not travel on slopes or inclines with lift arms elevated.
Page 121 Operate Safely Follow these important practices when lifting loads: — The load must be centered when lifting. The likelihood for the compact tool carrier to tip is greatly Operate Controls increased if the load is not centered before lifting. Smoothly —...
Page 122: Shut Down Safely
Operate Safely Watch Out For Hazardous Working Conditions If necessary when working under hazardous conditions, use a second person to warn of dangers. Make certain Be alert for hazards. Know where you are at all times. they do not get too close to the loader. Watch for branches, cables and doorways.
Page 123: Load And Unload Your Machine
Load and Unload Your Machine Loading and Unloading the Compact Tool Carrier When transporting the compact tool carrier, follow the manufacturer’s recommendations for loading and unloading. Precautions — Keep bystanders out of the loading and unloading area. Load and — Load and unload on a level surface. Unload Safely —...
Page 124 Perform Maintenance Safely WARNING! Prevent death or serious injury from manufacturer’s manuals or consult your equipment entanglement. Do not wear loose clothing dealer for proper procedures. or accessories. Stay away from all rotating Keep pockets free of all objects that could fall out—and components when the engine is running.
Page 125 Perform Maintenance Safely Use Proper Ventilation Make sure the hoists or jacks you use are in good repair. Never use jacks with cracked, bent, or twisted parts. If it is necessary to run an engine in an enclosed area, Never use frayed, twisted or pinched cables. Never use remove the exhaust fumes from the area with an bent or distorted hooks.
Page 126 Perform Maintenance Safely Hydraulic System Hazards When venting or filling the hydraulic system, loosen the filler cap slowly and remove it gradually. The hydraulic system is under pressure whenever the Never reset any relief valve in the hydraulic system to a engine is running and may hold pressure even after the pressure higher than recommended by the manufacturer.
Page 127 Perform Maintenance Safely Avoid Explosion — Observe the polarity of the batteries and connections. — Make the final cable connection to the engine or the WARNING! Avoid possible serious injury from furthest ground point away from the battery. Never explosion. Lead-acid batteries produce extremely make the final connection at the starter or dead explosive gases especially when being charged.
Page 128 Perform Maintenance Safely WARNING! Explosive separation of a tire and/or rim WARNING! Explosive separation of a tire and/or rim parts can cause serious injury or death. Always follow parts can cause serious injury or death. Always use the manufacturer’s recommendations or see your a safety cage or cable restraints when inﬂating a tire supplier.
Page 129 Perform Maintenance Safely Check tracks, rollers and idlers for: — Damaged or worn tracks. — Correct tension according to manufacturer’s Check for instructions. Track Damage — Proper lubrication – track rollers and idlers. Refer to the manufacturer’s manuals. Track Adjustment Follow Track tension is important for good performance, Maintenance...
Page 130: Final Word To The User
Your knowledge of these safety operating a Compact Tool Carrier easier and safer precautions and your application to the basic rules for you. This manual is one in a series on the safe operation of machinery, published by AEM. FORM CTC–0803...
Page 131 Connecting hydraulic hoses ........ 58 safety ............ 20, 34 Continuous flow ............ 58 auxiliary override .......... 50 checking the shutoff system ....... 76 Control interlock system testing.............. 71 [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 132 .............. 33 transportation ............. 31 tying down ............ 32 unloading............ 32 Maintenance ............ 64 adjusting track tension........ 83 battery .............. 88 checking track tension........ 82 general notes............ 19 Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 133 Towing the machine .......... 33 Tracks checking and adjusting tension ...... 82 Transportation ............ 31 Traveling surface conditions .......... 54 with a load ............ 54 without a load ............. 54 [en-US] | 06/2024 | 5100069946 / 3300033350 | SM60 | Operator’s Manual...
Page 134 Index Operator’s Manual | SM60 | 5100069946 / 3300033350 | 06/2024 | [en-US]...
Page 136 Wacker Neuson America Corporation N92W15000 Anthony Ave Menomonee Falls, WI USA-53051 Tel.: +01 262 255-0500 EMail: info@wackerneuson.com www.wackerneuson.us Material Number: 5100069946 / 3300033350 Language: [en-US]...

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