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Operator’s Manual Utility Track Loader SM100 / SM120 Machine Type This Operator‘s Manual includes the AEM Safety Manual Material Number 5100064108 / 3300031444 Version Date 07/2024 Language [en-US]...
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Imprint Publisher and copyright holder: Wacker Neuson America Corporation N92W15000 Anthony Ave Menomonee Falls, WI 53051, USA www.wackerneuson.us Original instructions All rights reserved, in particular the copyright, the right of reproduction and the right of distribution applicable worldwide. This document may be used by the recipient only for the designated purpose. It may in no way be duplicated or translated in any other language, in whole or in part, without prior permission in writing from the manufacturer.
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California Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other repro- ductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproduc- tive harm.
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EC Declaration of Conformity Manufacturer Wacker Neuson America Corporation, N92W15000 Anthony Avenue, Menomonee Falls, Wisconsin, 53051 USA Product Product SM100 Product Category Mini Compact Tracked Loader Product function Loading, excavating, and transporting material Item Number 1000530600 Power in kW at nominal speed min-1 18.4 / 2700 Measured sound power level 101 dB(A)
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UKCA Declaration of Conformity Manufacturer Wacker Neuson America Corporation, N92W15000 Anthony Avenue, Menomonee Falls, Wisconsin, 53051 USA Product Product SM100 Product Category Mini Compact Tracked Loader Product function Loading, excavating, and transporting material Item Number 1000530600 Power in kW at nominal speed min-1 18.4 / 2700 Measured sound power level 101 dB(A)
The information contained in this manual is based on machines manufac- tured up until the time of publication. The manufacturer reserves the right to change any portion of this information without notice. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
• Operating the machine outside of factory specifications • Operating the machine in a manner inconsistent with all warnings found on the machine and in the operator’s manual [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
• Personal injury from improper lifting techniques • Crushing hazards from improper operation (feet, legs, or arms extending outside of the operator work station) and for other persons in the work zone Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
• Familiarize yourself with the location and proper use of all controls and safety devices. • Know the rules for the jobsite. • Contact Wacker Neuson for additional training if necessary. When operating this machine: [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Be aware of: – Obstacles in the operating and traveling area – Any necessary barriers separating the jobsite from public roads Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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• Look out for hazards such as high-voltage lines, underground cables, buried utility lines (electrical, gas, water, communication, sewer), etc., during excavation work. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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(for example, ropes and chains). This applies, for example, to lifting and lowering pipes, shaft rings or containers. Wear the following PPE while operating this machine: Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
• Lower the attachment to the ground before exiting the machine. Installation and removal of attachments • Follow attachment mounting instructions in this operator‘s manual. • Before uncoupling or coupling an attachment with the hydraulic coupler: [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
• Spare parts must comply with the technical requirements specified by Wacker Neuson. Contact your Wacker Neuson dealer for assistance. • Replace worn or damaged components. • Replace all missing and hard-to-read labels. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
If the machine is no longer used according to its designated use, ensure it is decommissioned or put out of operation and disposed of according to appli- cable regulations. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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• Follow all applicable safety regulations during machine disposal. • Machine disposal must be performed in accordance with state-of-the-art standards that apply at the time of disposal. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
When using these attachments, observe the legal regulations of your country and equip the machine with all the safety equipment re- quired. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Read and understand the supplied operator’s manual before operating the machine. Failure to do so increases the risk of injury to yourself or others. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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High pressure contents can cause injury. WARNING Hot surface and explosion hazards Dangerous heat and contents under pressure. WARNING Explosion hazard Read and understand the operator’s manual. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Hot surface hazard Keep body, loose objects, and clothing away from the surface. WARNING WARNING ADVERTENCIA Injury hazard AVERTISSEMENT Do not stand within 2 m (6.6 ft) of the machine. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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1000516850 WARNING Entanglement hazard Avoid all moving parts while the engine is running. WARNING Crushing hazard Keep body, loose objects, and clothing away from the surface. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Carry load low while traveling. WARNING WARNING ADVERTENCIA Injury hazard AVERTISSEMENT Do not carry passengers anywhere on the machine. Do not use the machine as a person lift. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Cancer ou malformations www.P65Warnings.ca.gov congénitales www.P65Warnings.ca.gov 5100045462 NOTICE Ultra low sulfur fuel only NOTICE Lifting point—model SM100 NOTICE Lifting point—model SM120 Information Labels Hydraulic oil fill 1000366250 [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Industry Canada ICES-002 Compliance Label: CAN ICES-2/NMB-2 1000397078 Push in the auxiliary hydraulic connector for 5 seconds to release the pres- 5" sure in the auxiliary hydraulic circuit. 1000398281 Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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1000461824 Manual auxiliary control 1000463167 Auxiliary hydraulic flow and ride control (optional) 1000503651 Ignition and rated operating capacity—model SM100 453kg (1000LB) SM 100 ISO 14397 1000463295 [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Ignition and rated operating capacity—model SM120 544kg (1200LB) SM 120 ISO 14397 1000474444 Guaranteed sound power level Read and understand the operator’s manual before operating the machine. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
► The specified angles (± 5°) must be observed. ► The fastening equipment must be designed for the specified forces. ► Apply the specified forces to tighten the fastening equipment. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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At the rear of the machine, each side can be secured to the same side of the transport vehicle as illustrated in the graphics. Make note of the following specifications: Fig. 10: Front and rear tie-down points Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
► Towing the machine can cause excessive, uneven track wear. ► The manufacturer’s warranty shall not apply to accidents or damage caused by towing. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
Lifting points that are cracked or otherwise damaged may fail when lifting the machine. ► Inspect the lifting points on the machine before connecting any lifting de- vices. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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• Pay attention to load distribution when attaching the lifting gear. Note the center of gravity. • Make sure no one is in or on the machine. • Stay clear of a raised load. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Fasten the machine at the crane eyelets with tested lifting gear of suffi- cient dimensions. Carefully raise the machine, slowly position it over the unloading posi- tion, and carefully lower it. Fig. 13: Lifting points Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Before starting setup or repair work (for example, installing or removing a hy- draulic attachment), release the pressure in the sections of the system and pressure lines that are to be opened. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
New machines require a break-in period to ensure maximum efficiency. Dur- ing the break-in period, the machine’s moving parts stabilize. This machine has a 6-hour break-in period. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Loosening the operator platform Loosen the nut (2) against the operator platform weldment. Loosen the flange nut (1) to pull the bumper spring away from the chassis weldment. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
► Check before starting the engine that any tools or shop rags used during maintenance have been removed from the area. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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Wacker Neuson dealer or service center for assis- 100046182 4 tance before operating the engine. Fig. 18: Throttle [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
If any of these interlocks do not function properly, contact your Wacker Neu- son dealer for service. Do not modify the system. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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To disengage the interlock, engage the operator presence pedal before op- erating the auxiliary. For further information on continuous flow operation, see Auxiliary Override on page [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
• Make sure the battery is fully charged. • Check to see if the battery connections and the connections to the starter and engine block are clean. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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– Holding the auxiliary lever in place when an attachment stops mov- • Avoid driving for excessive amounts of time. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
Use the selector button and to next menu page/set button to navigate the display’s pages and subpages. For further information, see Instrument Dis- play on page Note: Subpage 2.3 is available on the SM120 only. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
Subpages 0.3 through 0.5—Diagnostic trouble codes Engine control unit and display error codes are shown on these subpages. For further information, see Diagnostic Trouble Codes on page 121. Fig. 28: Subpage 0.3 Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Use the next menu button (1) and the selector button (2) at the bottom of the instrument display to scroll through the subpages. These subpages allow the user to: Fig. 33: Display arrows [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
While in auxiliary override mode, the parking brake is engaged, and the hy- draulic oil flow for an attachment is continuous. Fig. 37: Page 4.0 Standard controls To engage auxiliary override mode, perform the following: Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
• Center the switch to turn off all the lights. • Press the bottom of the switch to turn on all the front (1) and rear (2) work lights. Fig. 40: Work lights switch [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
(lift arm and attachment tilt). Note: Use the handrails when operating the controls. Fig. 43: Moving the right joystick back to raise the lift arm Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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Fig. 46: Moving the right joystick to the right to roll the attachment outward Ground drive control joystick functions The ground drive joystick controls all of the ground drive functions. Note: Use the handrails when operating the controls. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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(beyond the maximum lift arm down position) The tilt func- tion can be used while the float function is active. To disengage float, move the workgroup joystick to raise the lift arm. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
► Keep the lift arm low to the ground. ► Maintain control of the machine by adjusting the travel and movements speeds for the operating conditions. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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• Do not drive the machine in reverse over a curb with no load or the lift arm raised. • If repeatedly driving over a curb is necessary, build a dirt ramp to make the ascent/descent more gradual. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
• Ensure the mounting pad on the attachment is clear of any debris to al- low to proper mounting of the attachment. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Fig. 54: Tilting the coupler back 10. Set the lock levers (4) down to the locked position. 11. Check the coupler to ensure the attachment is secure. Fig. 55: Lock levers down Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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Move the machine in reverse away from the attachment. Note: Tilting the attachment back reduces the force to set the lock levers in the locked and unlocked positions. Fig. 58: Lock levers, guide, and mount [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
Using Continuous Flow Hydraulics This feature allows the operator to turn on full hydraulic flow in either direc- tion while requiring no additional input from the operator. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
► Dump the load with the machine on a level surface. Filling the bucket Lower the lift arm. Tilt the bucket so it is flat on the ground. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
The rec- ommended fuel complies with the U.S. EPA and ARB protection guidelines. Use the same diesel fuel that is used in cars. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
► To prevent static electricity buildup when transferring the fuel from the pump to the container, place the fuel container on the ground. Hold the hose nozzle firmly against the side of the container while filling it. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Procedure Stand on the operator platform and engage the operator presence pedal. Turn the ignition key to position 1. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
Step onto the platform and start the engine. Slowly lower the lift arm to the ground. Stop the engine and step off the platform. Fig. 70: Install pin Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Turn the ignition key to the OFF position to stop the engine. Step off the operator platform. Chock the tracks. Make sure the parking brake pins are engaged (at least one). [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
Stop the engine and turn the key to position 1. 453kg (1000LB) Press the ride control button. Turn the key to position 0. SM 100 ISO 14397 100046329 5 Fig. 74: Ignition key position 0 Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
• After cleaning, examine all fuel, lubricant and hydraulic oil lines for leaks, chafe marks, and damage. • Do not use the attachment or work equipment as lifting platforms for per- sons. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
I Check the functions and fluid levels, filling up and draining. II Check parts for wear, seals, hoses, and threaded fittings. III Check for damage, corrosion, or dirt. Replace if necessary. IV Lubricate daily after operation. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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[} 105] replace as needed. Check the tracks (damage, tension, profile). [} 107] Check the undercarriage for loose bolts and nuts. [} 105] — Drain the water separator. [} 98] [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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1) This maintenance task should be performed by a qualified technician. Contact an authorized YANMAR industrial engine dealer or distributor for assistance. 2) This maintenance task should be performed by a qualified technician. Contact an authorized Wacker Neuson dealer or service center for as- sistance. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Torques on page 129. Lubrication Plan Fig. 78: Lubrication points Lubricate the specified lubrication points once a day. For the recommended grease to order, see Maintenance Items on page Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
► Take steps to avoid inhaling or ingesting used liquids. ► Wash skin thoroughly after exposure to used liquids. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
► Wear eye protection when handling the engine coolant. ► Tighten the radiator cap securely after checking the radiator. Steam can escape during engine operation if the cap is loose. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Damage to the hydraulic system can occur if the hydraulic oil is drained and not refilled properly. When draining and refilling the hydraulic system, see Replacing the Hy- draulic Oil and Filter on page 111. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
To enable the ground drive, loader lift and tilt, and auxiliary hydraulics, the operator must complete all of the following actions: Stand on the operator platform and engage the operator presence pedal. Start the engine. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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Turn the key switch to position 2 to start the engine. ð The starter should not engage. Repeat steps 4 and 5 with the auxiliary hydraulic control lever pulled backward. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
ð Check for broken, loose, or missing parts, such as nuts, bolts, and brackets. ð Inspect all hydraulic hoses for signs of wear or cracks and replace if needed. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
When Every 10 hours or daily Requirements • Machine parked on a level surface • Machine shut down and cool to the touch [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
Repeat steps 3 and 4 with the auxiliary hydraulic control lever pulled fully backward. If the continuous flow system does not function properly, contact an autho- rized Wacker Neuson dealer or service center for assistance. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
Raise the lift arm and secure the lift arm support device. For further in- formation, see Lift Arm Support Device on page Fig. 88: Water separator location (battery and hood hidden for clarity) Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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Prime the fuel system by turning the key switch to the ON position (po- sition 1) for 10 to 15 seconds. 10. Check for any fuel leaks. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
Regular cleaning is essential for keeping the machine in serviceable condi- tion. It is important to remove dust and dirt from the machine as soon as possible after work has been completed. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Environment Use a suitable container to collect, store, and dispose of drained fluids and lubricants in accordance with current environmental protection regulations. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Remove the three bolts (4) securing the cover plate (5). Place a suitable container under the oil filter to catch used oil. Fig. 94: Bolts and cover plate Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
► Shut off the engine before carrying out work in the engine compartment. ► Shut off the power supply. ► Let the engine cool down. When • After the first 50 hours • Every 250 hours [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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After adjusting the tension, run the engine for at least 5 minutes. Check the tension again using the specifications for a used V-belt. Fig. 100: Clearance between V-belt and pulley groove Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Inspecting Hoses and Hard Lines When Every 50 hours Procedure Inspect hoses and lines periodically (at least weekly) for signs of wear. Ob- serve the following: [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
• Machine parked on a level surface • Machine shut down and cool to the touch • Damp cloth Overview The air cleaner is located in the engine compartment. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Every 50 hours Requirements • Machine parked on a level surface • Machine shut down • Plastic sheet to protect work surface • Floor jack and jack stands [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Slowly turn the valve counterclockwise to release the grease into a suitable container. ð The grease flows out of the groove of the valve. Tighten the valve until it is snug. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
Lift Arm Support Device on page Use a low pressure water stream to clean dirt from the surface of the Fig. 106: Radiator and front panel radiator. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
Interrupt the fuel supply by turning the fuel valve (1) 180° to the CLOSED (up) position on the water separator (2). Fig. 107: Water separator location Remove the side panel next to the fuel filter. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
• Machine parked on a flat, level surface • All hydraulic cylinders retracted (lift arm down, coupler rolled in) • Machine shut down • Replacement oil • Replacement filter [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Loosen the hose clamp (8) and carefully remove the hose from the oil cooler. Once all the hydraulic oil has drained, install the hose and secure it with the clamp. Fig. 112: Hose and clamp Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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Remove the panel from the machine. Place a suitable container under the filter to catch any fluid. Fig. 115: Rear access panel [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
Install the new hydraulic tank filler cap. Rotate the access plate back into place. Install the retaining bolt. Tighten the pivot bolt. Fig. 118: Hydraulic tank filler cap Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
YANMAR before using the equipment in such an environment or the warranty is voided. When • Every 50 hours—check the battery for damage; check cables and con- nections, and recharge [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
CAUTION Personal injury hazard Electrical arcing can cause severe personal injury. ► Do not allow positive and negative cable ends to touch. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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Ensure all controls are in neutral and that the key switch is off. Use a machine with a battery of the same voltage as is used with your engine system. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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10. Disconnect the positive cable clamp. 11. When using light or high amperage draw accessories, idle the engine for a period of 20 minutes to bring the battery to charge state. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
• Use a stabilizer with a biocide to restrict or prevent bacteria and fungus growth. • Add the correct amount of stabilizer per the manufacturer’s recommen- dations. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
• Dispose of all non-hazardous components that cannot be recycled. • Dispose of waste fuel, oil, and grease in accordance with local environ- mental protection regulations. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
• Removing or altering of any part of the air intake, fuel, or exhaust sys- tems. • Altering or defeating the speed-adjusting mechanism causing the engine to operate outside its design parameters. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
EPA regulations. All defective parts replaced under this warranty become property of Wacker Neuson. System Covered Components Exhaust system Flex section of the exhaust pipe Tail pipe Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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You must take your Wacker Neuson engine/equipment along with proof of original purchase date, at your expense, to the authorized Wacker Neuson dealer/service center during their normal business hours. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
2023, 2024, or 2025 model year industrial compression-ignition engine. California-certified, new off-road compression- ignition engines must be designed, built and equipped to meet the State's Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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This warranty is transferable to each subsequent purchaser for the duration of the warranty period. YANMAR recommends that repair or replacement of any warranted part will be performed at an authorized YANMAR dealer. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Since emissions related parts may vary slightly between models, certain models may not contain all of these parts and other models may contain the functional equivalents. Operator’s Manual | SM100 / SM120 | 5100064108 / 3300031444 | 07/2024 | [en-US]...
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Keep a log of the number of hours the en- gine is operated for both emergency use and non-emergency use. Also, note the reason for the operation. [en-US] | 07/2024 | 5100064108 / 3300031444 | SM100 / SM120 | Operator’s Manual...
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Final Word to the User ......47 Acknowledgment We wish to acknowledge the contributions of the members of AEM’s Compact Loader/Compact Excavator Council to the preparation of this Safety Manual.
Foreword This safety manual is intended to point out some of the basic safety situations that may be encountered Read and during the normal operation and maintenance of your Understand machine and to suggest possible ways of dealing with Manuals Before Operating these conditions.
A Word to the User/Operator It is YOUR responsibility to read and understand the Remember that YOU are the key to safety. Good safety manual and the manufacturer’s manuals before safety practices not only protect you but also protect operating this machine. This safety manual takes you the people around you.
One-Call First service. Always inspect the jobsite for evidence of unmarked utilities and contact others if necessary. Plan Your Work Call Before You Dig Be aware of the lead time for marking in your area. This Dial 811 (USA only) time may vary from state to state and county to county.
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Follow a Safety Program Be Alert! For Safe Operation Know where to get assistance. Know how to use a first You must be a qualified and authorized operator for safe aid kit and fire extinguisher/fire suppression system. operation of your machine. You must clearly understand the written instructions supplied by the manufacturer, Be Aware! be trained—including actual operation of the compact...
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Follow a Safety Program Some Rules You Must Work By Know — Know the capacity and operating characteristics of Weight of your compact tool carrier. Do not overload it. Load — Never modify or remove any part of the equipment (except for service—then make sure it is replaced).
Prepare for Safe Operation Check the Machine Before you begin your workday inspect your compact Maintain tool carrier and have all systems in good operational Machine condition. Do not operate the machine until all problems are corrected. — Perform daily and periodic service procedures as instructed by the equipment manufacturer.
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Prepare for Safe Operation Know the Work Area Before you operate the compact tool carrier, learn as Walk much as possible about the work area. Walk around Around the the worksite and inspect the surfaces you will travel on Worksite when using the compact tool carrier.
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Prepare for Safe Operation Plan Your Work Before you operate, plan how and where you will travel, Avoid Ruts turn and pick up, lift and place loads. and Ditches Choose a smooth level route to prevent possible tipover or loss of load. If possible, avoid crossing: —...
Start Safely Start the Machine Before starting the compact tool carrier and operating Keep the machine, walk completely around the compact tool Bystanders carrier and check that it is clear of personnel. Away — Clean your footwear and wipe your hands before using the compact tool carrier.
Start Safely Check Attachment and Coupler Installation When changing buckets or installing attachments follow Read and the manufacturer’s instructions for proper maintenance Understand and coupling. Make sure all connectors are securely Manuals fastened. Tighten all bolts, nuts and screws to torques recommended.
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Operate Safely Remember These Rules: (continued) — Never leave the compact tool carrier unattended with- out lowering the lift arms, placing the attachment flat — Always make sure the work area is clear of other on the ground and safely shutting down the machine machines and personnel.
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Operate Safely Transporting Loads After engaging the load, tilt the load back to position it Carry Load for travel. Keep the load level when lifting. Lift the load only high enough to clear obstacles that may be in the path of the compact tool carrier. Carry the load as close to the machine as possible to: —...
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Operate Safely Traveling on Slopes and Inclines You must exercise additional care if operating on slopes Do Not Travel or inclines. Driving on slopes and inclines can be with Lift Arms dangerous and result in a tipover or loss of load. Raised WARNING! Do not travel on slopes or inclines with lift arms elevated.
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Operate Safely Follow these important practices when lifting loads: — The load must be centered when lifting. The likelihood for the compact tool carrier to tip is greatly Operate Controls increased if the load is not centered before lifting. Smoothly —...
Operate Safely Watch Out For Hazardous Working Conditions If necessary when working under hazardous conditions, use a second person to warn of dangers. Make certain Be alert for hazards. Know where you are at all times. they do not get too close to the loader. Watch for branches, cables and doorways.
Load and Unload Your Machine Loading and Unloading the Compact Tool Carrier When transporting the compact tool carrier, follow the manufacturer’s recommendations for loading and unloading. Precautions — Keep bystanders out of the loading and unloading area. Load and — Load and unload on a level surface. Unload Safely —...
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Perform Maintenance Safely WARNING! Prevent death or serious injury from manufacturer’s manuals or consult your equipment entanglement. Do not wear loose clothing dealer for proper procedures. or accessories. Stay away from all rotating Keep pockets free of all objects that could fall out—and components when the engine is running.
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Perform Maintenance Safely Use Proper Ventilation Make sure the hoists or jacks you use are in good repair. Never use jacks with cracked, bent, or twisted parts. If it is necessary to run an engine in an enclosed area, Never use frayed, twisted or pinched cables. Never use remove the exhaust fumes from the area with an bent or distorted hooks.
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Perform Maintenance Safely Hydraulic System Hazards When venting or filling the hydraulic system, loosen the filler cap slowly and remove it gradually. The hydraulic system is under pressure whenever the Never reset any relief valve in the hydraulic system to a engine is running and may hold pressure even after the pressure higher than recommended by the manufacturer.
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Perform Maintenance Safely Avoid Explosion — Observe the polarity of the batteries and connections. — Make the final cable connection to the engine or the WARNING! Avoid possible serious injury from furthest ground point away from the battery. Never explosion. Lead-acid batteries produce extremely make the final connection at the starter or dead explosive gases especially when being charged.
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Perform Maintenance Safely WARNING! Explosive separation of a tire and/or rim WARNING! Explosive separation of a tire and/or rim parts can cause serious injury or death. Always follow parts can cause serious injury or death. Always use the manufacturer’s recommendations or see your a safety cage or cable restraints when inflating a tire supplier.
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Perform Maintenance Safely Check tracks, rollers and idlers for: — Damaged or worn tracks. — Correct tension according to manufacturer’s Check for instructions. Track Damage — Proper lubrication – track rollers and idlers. Refer to the manufacturer’s manuals. Track Adjustment Follow Track tension is important for good performance, Maintenance...
Your knowledge of these safety operating a Compact Tool Carrier easier and safer precautions and your application to the basic rules for you. This manual is one in a series on the safe operation of machinery, published by AEM. FORM CTC–0803...
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