Victron energy Blue Smart 12/15 Manual

Victron energy Blue Smart 12/15 Manual

Ip22 charger
Hide thumbs Also See for Blue Smart 12/15:

Advertisement

Quick Links

ENGLISH
Blue Smart IP22 Charger
12/15, 12/20, 12/30, 24/8, 24/12, 24/16 | 1 & 3 Output |
230V
Rev. 02 - 03/2024
This manual is also available in HTML5.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Blue Smart 12/15 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Summary of Contents for Victron energy Blue Smart 12/15

  • Page 1 ENGLISH Blue Smart IP22 Charger 12/15, 12/20, 12/30, 24/8, 24/12, 24/16 | 1 & 3 Output | 230V Rev. 02 - 03/2024 This manual is also available in HTML5.
  • Page 2: Table Of Contents

    Blue Smart IP22 Charger Table of Contents 1. Safety instructions ........................1 2. Quick start guide ........................2 3. Features ..........................5 4. Operation ..........................7 4.1. Charge algorithm ......................7 4.2. Charge modes ....................... 9 4.2.1. Charge voltage ....................9 4.2.2.
  • Page 3 Blue Smart IP22 Charger 9. Technical specifications ......................61 10. Warranty ..........................62...
  • Page 4: Safety Instructions

    Blue Smart IP22 Charger 1. Safety instructions WARNING: CAREFULLY READ AND FOLLOW ALL SAFETY INSTRUCTIONS • Carefully read the manual before the charger is installed and operated; retain the manual in a safe place for future reference. • The charger must not be installed or operated by any of the following persons, unless they are under strict instruction and supervision: Anyone who lacks the appropriate knowledge, experience or competence, required for safe installation and/or usage.
  • Page 5: Quick Start Guide

    Blue Smart IP22 Charger 2. Quick start guide Mount the Blue Smart IP22 Charger vertically (with terminals facing down) on a non-flammable substrate; secure using the 4 mounting holes on the base. Ensure there is at least 10cm of clearance below and above the charger for airflow/cooling. Connect DC power cabling between the Blue Smart IP22 Chargers BATTERY terminals (located under the bottom cover) and the battery or DC system distribution bus.
  • Page 6 Blue Smart IP22 Charger Select the charge mode and charge current limit most appropriate for the battery type and capacity. Setup using the charger: Select the most appropriate mode from the integrated charge presets (Normal, Normal + Recondition, High, High + Recondition or Li-ion) by briefly pressing the MODE button on the charger to cycle through each option;...
  • Page 7 Blue Smart IP22 Charger The charger will automatically store the selected charge mode and recall it for future charge cycles (even after being disconnected from power). When the ABS LED is illuminated the charger has moved into absorption stage (bulk stage is complete); the battery will be approximately 80% charged (or >95% for Li-ion batteries) and may be returned into service if required.
  • Page 8: Features

    Blue Smart IP22 Charger 3. Features Bluetooth setup and monitoring (Using VictronConnect) Equipped with integrated Bluetooth; enabling quick and simple setup, advanced configuration, comprehensive monitoring and firmware updates via the VictronConnect app and a Bluetooth enabled device (such as a mobile phone or tablet). VE.Smart Network compatible VE.Smart Networking capability allows multiple chargers to operate in unison with synchronised charging, and receive accurate battery voltage (Voltsense), charge current (Current-sense) and battery temperature (Temp-sense) data from a...
  • Page 9 Blue Smart IP22 Charger m. Configurable output current A fully configurable setting that limits the maximum charge current to a reduced level; beneficial when charging lower capacity batteries with a high current charger. Recovery function The charger will attempt to recharge a severely discharged battery (even down to 0V) with low current and then resume normal charging once the battery voltage has risen sufficiently;...
  • Page 10: Operation

    Blue Smart IP22 Charger 4. Operation 4.1. Charge algorithm The Blue Smart IP22 Charger range are intelligent multi-stage battery chargers, specifically engineered to optimise each recharge cycle and charge maintenance over extended periods. The multi-stage charge algorithm includes the individual charge stages described below: Bulk The battery is charged at maximum charge current until the voltage increases to the configured absorption voltage.
  • Page 11 Blue Smart IP22 Charger The indicator LEDs display the active charge state; refer to the image below: Alternatively, a Bluetooth enabled device (such as a mobile phone or tablet) with the VictronConnect app can be used to view the active charge state; refer to the 'Monitoring > VictronConnect > Status' and 'Monitoring > VictronConnect > Graph' sections for more information.
  • Page 12: Charge Modes

    Blue Smart IP22 Charger 4.2. Charge modes There are 3 integrated charge modes (Normal, High and Li-Ion), as well as an optional Recondition stage that can be included (except for Li-ion mode). The integrated charge modes combined with adaptive charge logic are well suited for most common battery types; such as flooded lead-acid, AGM, Gel and LiFePO4.
  • Page 13: Low Current Mode

    Blue Smart IP22 Charger 4.2.3. Low current mode If enabled the maximum charge current is limited to 50% of the maximum rated charge current (refer to 'Technical Specifications' section for more information) and the cooling fan will be disabled. Low current mode is recommended when charging lower capacity batteries with a high current charger; charging at an excessive charge current can cause premature battery degradation and overheating.
  • Page 14: Temperature Compensation

    Blue Smart IP22 Charger 4.3. Temperature compensation The Blue Smart IP22 Charger range feature temperature compensation, which will automatically optimise the nominal/ configured charge voltage based on ambient temperature (except for Li-ion mode or if manually disabled). The optimal charge voltage of a lead-acid battery varies inversely with battery temperature; automatic temperature-based charge voltage compensation avoids the need for special charge voltage settings in hot or cold environments.
  • Page 15: Ve.smart Networking

    Blue Smart IP22 Charger 4.4. VE.Smart Networking The Blue Smart IP22 Charger range feature VE.Smart Networking capability, which enables Bluetooth connectivity and communication between multiple Victron products. This powerful feature enables chargers to receive accurate battery voltage (Volt-sense), charge current (Current-sense) and battery temperature (Temp-sense) data from a compatible battery monitor (such as a BMV, SmartShunt, Smart Battery Sense or VE.Bus Smart Dongle) and/or multiple chargers to operate in unison with synchronised charging to further enhance the charge cycle.
  • Page 16: Current Sense

    Blue Smart IP22 Charger 4.4.3. Current sense Current Sense uses battery current data that is measured by the battery monitor shunt (requires a BMV or SmartShunt) and provides it to the charger, the charger then references this current data (as opposed to the charger output current) for the tail current setting.
  • Page 17: Commencing A New Charge Cycle

    Blue Smart IP22 Charger 4.5. Commencing a new charge cycle A new charge cycle will commence when: The configured Re-bulk condition is satisfied (typically due to a large load): 'Re-bulk method' set to 'Current' and 'Re-bulk current' is disabled (default configuration): The current output must be maintained at the maximum current output for four seconds.
  • Page 18: Estimating Charge Time

    Blue Smart IP22 Charger 4.6. Estimating charge time The time required to recharge a battery to 100% SOC (state of charge) is dependant on the battery capacity, the depth of discharge, the charge current and the battery type/chemistry, which has a significant effect on the charge characteristics. 4.6.1.
  • Page 19: Multiple Isolated Outputs

    Blue Smart IP22 Charger 4.7. Multiple isolated outputs The Blue Smart IP22 Charger 3 output models include an integrated FET battery isolator and multiple isolated outputs. Multiple isolated outputs make it possible for a single charger to charge multiple individual batteries that are at a different voltage/SOC level without current flow between the batteries, and with the charge current intrinsically distributed between all batteries depending on their voltage/SOC level and capacity.
  • Page 20: Installation

    Blue Smart IP22 Charger 5. Installation 5.1. Mounting The Blue Smart IP22 Charger range is designed to be wall mounted using the flanges which protrude from either side of the base. Before mounting, the following aspects should be considered to identify/provide a suitable and safe location: Install the charger in a location with good natural airflow/ventilation;...
  • Page 21: Wiring

    Blue Smart IP22 Charger 5.2. Wiring Connect DC power cabling between the Blue Smart IP22 Chargers BATTERY terminals (located under the lower connection cover) and the battery/batteries or DC system distribution bus. Ensure that the DC system is fully shut down (all DC loads and charge sources off/isolated) prior to disconnection of any existing battery/DC system distribution bus cabling and connection of the charger to the battery terminals/DC system distribution bus.
  • Page 22 Blue Smart IP22 Charger Strand diameter Strand diameter effects the contact area / resistance and accordingly determines the amount heat generated at terminations, as well as the flexibility capability/rating of the cable. To prevent overheating of the cable and/or interfacing equipment at/near terminations, select high quality power cable with fine multi-stranded copper conductors.
  • Page 23: Overcurrent Protection

    Blue Smart IP22 Charger 5.2.2. Overcurrent protection To ensure reliable and safe operation it is important to select and install a suitably rated inline fuse or circuit breaker as close as practical to the battery/batteries, inline with the DC power cabling between the Blue Smart IP22 Charger and battery/batteries. The primary purpose of an inline fuse or circuit breaker located close to the battery/batteries is to protect the cabling and system in the event of a overcurrent fault, such as a short circuit in the wiring.
  • Page 24: Schematics

    Blue Smart IP22 Charger 5.3. Schematics 5.3.1. Basic installation Single battery Refer to the wiring schematic below to connect the Blue Smart IP22 Charger (1 output model) to a single battery / battery bank: Description AC power supply (mains power grid, generator or inverter) Blue Smart IP22 Charger (1 output model) Fuse / circuit breaker (locate as close as practical to battery) Battery / battery bank...
  • Page 25 Blue Smart IP22 Charger Multiple batteries Refer to the wiring schematic below to connect the Blue Smart IP22 Charger (3 output model) to multiple independent batteries / battery banks: Description AC power supply (mains power grid, generator or inverter) Blue Smart IP22 Charger (3 output model) DC negative busbar Fuses / circuit breakers x3 (locate as close as practical to batteries) Batteries / battery banks x3 (any combination of 1, 2 or 3 batteries)
  • Page 26: Ve.smart Networking

    Blue Smart IP22 Charger 5.3.2. VE.Smart Networking Single battery with Smart Battery Sense Refer to the wiring schematic below to connect the Blue Smart IP22 Charger (1 output model) to a single battery / battery bank with a Smart Battery Sense: Description AC power supply (mains power grid, generator or inverter) Blue Smart IP22 Charger (1 output model)
  • Page 27 Blue Smart IP22 Charger Multiple batteries with Smart Battery Sense Refer to the wiring schematic below to connect the Blue Smart IP22 Charger (3 output model) to multiple independent batteries / battery banks with a Smart Battery Sense: Description AC power supply (mains power grid, generator or inverter) Blue Smart IP22 Charger (3 output model) DC negative busbar Fuses / circuit breakers x3 (locate as close as practical to batteries)
  • Page 28 Blue Smart IP22 Charger Single battery with SmartShunt Refer to the wiring schematic below to connect the Blue Smart IP22 Charger (1 output model) to a single battery / battery bank with a SmartShunt or BMV battery monitor: Description AC power supply (mains power grid, generator or inverter) Blue Smart IP22 Charger (1 output model) Fuse / circuit breaker (locate as close as practical to battery) SmartShunt or BMV battery monitor shunt (locate as close as practical to battery, shown with optional...
  • Page 29 Blue Smart IP22 Charger Multiple batteries with SmartShunt Refer to the wiring schematic below to connect the Blue Smart IP22 Charger (3 output model) to multiple independent batteries / battery banks with a SmartShunt or BMV battery monitor: Description AC power supply (mains power grid, generator or inverter) Blue Smart IP22 Charger (3 output model) DC negative busbar Fuses / circuit breakers x3 (locate as close as practical to batteries)
  • Page 30: Multiple Chargers

    Blue Smart IP22 Charger 5.3.3. Multiple chargers Multiple chargers in parallel (with optional SmartShunt) Refer to the wiring schematic below to connect multiple Blue Smart IP22 Chargers in parallel to a battery / battery bank (with an optional SmartShunt or BMV battery monitor): Description AC power supply x2 (mains power grid, generator or inverter) Blue Smart IP22 Chargers x2...
  • Page 31: Setup

    Blue Smart IP22 Charger 6. Setup 6.1. Setup using the charger The charge mode and charge current limit most appropriate for the battery type and capacity can be selected directly on the charger, using the MODE button. Connect the AC power cable to a mains power outlet; after a short delay, the LEDs indicating the current charge mode and charge state will illuminate.
  • Page 32: Setup Using Bluetooth

    - Apple App Store iii. Windows and other - Victron Energy website > Downloads > Software Enable Bluetooth on the Bluetooth enabled device (mobile phone or tablet) if not already enabled, but do not attempt to pair with the Blue Smart IP22 Charger.
  • Page 33 Blue Smart IP22 Charger During initial connection a ‘Bluetooth pairing request’ prompt will appear requesting the Bluetooth PIN code; enter the default PIN code 000000, then select 'Pair'. Select the ‘Setting’ icon (gear in the top right corner) to access the 'Settings' page. Page 30 Setup...
  • Page 34 Blue Smart IP22 Charger Select the most appropriate mode from the integrated charge presets (Normal, Normal + Recondition, High, High + Recondition or Li-ion) in the 'Charge preset' menu; the LED beside the currently selected charge mode (NORMAL / HIGH / LI-ION) will be illuminated, as well as the RECONDITION LED if enabled.
  • Page 35: Bluetooth

    Blue Smart IP22 Charger 6.3. Bluetooth 6.3.1. Changing the PIN code To prevent an unauthorised Bluetooth connection, it is highly recommended to change the default PIN code. The Bluetooth PIN code can be changed using a Bluetooth enabled device (such as a mobile phone or tablet) with the VictronConnect app.
  • Page 36 Blue Smart IP22 Charger Select ‘CHANGE’ (beside ‘Pin code’) to open the ‘Change PIN code’ window. Enter the current PIN code and the desired new PIN code (twice), then select 'OK'; avoid using an obvious PIN code that is easy for someone else to guess, such as 123456. Page 33 Setup...
  • Page 37: Resetting The Pin Code

    Blue Smart IP22 Charger 6.3.2. Resetting the PIN code If the PIN code is forgotten or lost, it can be reset to the default 000000 using the MODE button on the charger or a Bluetooth enabled device (such as a mobile phone or tablet) with the VictronConnect app. Reset PIN using the charger To reset the Bluetooth PIN code: Connect the AC power cable to a mains power outlet;...
  • Page 38 Blue Smart IP22 Charger Enter the PUK code (recorded earlier) and select ‘OK’. All charge mode LEDs will blink twice to indicate that the PIN code has been successfully reset. During this procedure: The PIN code is reset to default (000000) Bluetooth pairing information is not cleared Accordingly, it's not necessary to remove/clear the Blue Smart IP22 Charger Bluetooth pairing information from any Bluetooth enabled devices (mobile phones or tablets) that were previously paired before attempting...
  • Page 39: Disabling Bluetooth

    Blue Smart IP22 Charger 6.3.3. Disabling Bluetooth It is possible to totally disable Bluetooth communication if desired, using a Bluetooth enabled device (such as a mobile phone or tablet) with the VictronConnect app. Typically, there is no need to disable Bluetooth since unauthorised access is protected with a PIN code, but certain situations may warrant it for an even higher level of security.
  • Page 40 Blue Smart IP22 Charger Select 'DISABLE' (beside 'Bluetooth Enabled') to open the 'Disable Bluetooth' window. Read the warning message, then tick the checkbox and select 'OK' to accept and progress. Bluetooth will now be disabled, but can be re-enabled again. Page 37 Setup...
  • Page 41: Re-Enabling Bluetooth

    Blue Smart IP22 Charger 6.3.4. Re-enabling Bluetooth It is possible to re-enable Bluetooth communication using the MODE button on the charger. To re-enable Bluetooth: Connect the AC power cable to a mains power outlet; after a short delay, the LEDs indicating the current charge mode and charge state will illuminate.
  • Page 42: Reset To Defaults

    Blue Smart IP22 Charger 6.4. Reset to defaults If needed, it is possible to reset/restore all Blue Smart IP22 Charger settings to factory defaults. Note that this does not reset any Bluetooth related settings, such as the PIN code or pairing information. Settings can be reset/restored to factory defaults using a Bluetooth enabled device (such as a mobile phone or tablet) with the VictronConnect app.
  • Page 43: Monitoring

    Blue Smart IP22 Charger 7. Monitoring 7.1. LED indications 7.1.1. Operation states The Blue Smart IP22 Charger has multiple LEDs that can be referenced to determine the current charge state and other operational information. Refer to the LED indications in the table below: Operation state NIGHT BULK...
  • Page 44: Victronconnect

    Blue Smart IP22 Charger 7.2. VictronConnect The charger operation and recharge statistics can be closely monitored live or post charging using a Bluetooth enabled device (such as a mobile phone or tablet) with the VictronConnect app. There are 3 different overview screens available (STATUS, GRAPH and HISTORY), each displaying different monitoring or historical data;...
  • Page 45: Graph Screen

    Blue Smart IP22 Charger 7.2.2. Graph screen The GRAPH screen provides an easy to understand graphical representation of each charge state with respect to typical battery voltage and charge current. The active charge stage is also highlighted and stated, along with a brief explanation. Page 42 Monitoring...
  • Page 46: History Screen

    Blue Smart IP22 Charger 7.2.3. History screen The HISTORY screen is a very powerful reference as it contains historical usage data over the charger’s lifetime and detailed statistics for the last 40 charge cycles (even if the charge cycle is only partially completed). By selecting the full screen view the data is displayed in landscape view with significantly more days visible at the same time.
  • Page 47 Blue Smart IP22 Charger Charge cycle statistics Cycle overview Expandable bar chart showing the time spent in each charge stage and the charge capacity provided (in Ah) during each charge stage Status Confirms if the charge cycle was successfully completed or if it was ended early/interrupted, including the reason/cause Elapsed The elapsed time of the recharge stages (Bulk and Absorption) Charge...
  • Page 48: Advanced Configuration

    Blue Smart IP22 Charger 8. Advanced Configuration 8.1. Advanced settings In specific use cases where the integrated charge modes are not suitable/ideal for the battery type being charged, or the battery manufacturer recommends specific charge parameters and fine tuning is desired, advanced configuration is possible using a Bluetooth enabled device (such as a mobile phone or tablet) with the VictronConnect app.
  • Page 49 Blue Smart IP22 Charger To access the advanced settings: Connect the AC power cable to a mains power outlet; after a short delay, the LEDs indicating the current charge mode and charge state will illuminate. Using a Bluetooth enabled device (such as a mobile phone or tablet), open the VictronConnect app and locate the Blue Smart IP22 Charger in the 'LOCAL' page device list, then connect to the device (default Bluetooth PIN code is 000000).
  • Page 50 Blue Smart IP22 Charger ‘User defined' configuration will now be enabled. Configure the advanced settings as required per battery manufacturers recommendations. The advanced settings (with expert mode disabled) include: Battery preset The ‘Battery preset’ dropdown allows selection from the following options: Built-in preset Selection of a standard integrated pre-set (same as the general settings menu) User defined...
  • Page 51: Expert Mode Settings

    Blue Smart IP22 Charger 8.2. Expert mode settings Expert mode expands the advanced settings menu even further, to include more specialised expert level configuration settings. Page 48 Advanced Configuration...
  • Page 52 Blue Smart IP22 Charger To access the expert mode settings: Open the 'advanced setting' page and enable 'user defined' configuration - see the 'Advanced configuration > Advanced settings' section for instructions. Enable the ‘Expert mode’ switch, then select 'OK'. Toggle the 'Expert mode' switch on to enable additional 'Expert mode' settings (extension of the 'advanced settings' menu). Read the warning message and then select 'OK' to accept and progress.
  • Page 53 Blue Smart IP22 Charger Absorption Absorption duration The absorption duration setting allows selection between adaptive absorption time (calculated based on the bulk time / level of discharge) or a fixed absorption time. Maximum absorption time / Absorption time The maximum absorption time / absorption time setting enables the maximum adaptive absorption time or the fixed absorption time to be configured (depending if adaptive or fixed absorption time is selected).
  • Page 54: Ve.smart Networking

    Blue Smart IP22 Charger 8.3. VE.Smart Networking VE.Smart Networking enables Bluetooth connectivity and communication between multiple Victron products to further enhance the charge cycle; refer to the 'Operation > VE.Smart Networking' section for more information. After VE.Smart networking compatible hardware is installed, VE.Smart networking needs to be setup/enabled. 8.3.1.
  • Page 55 Blue Smart IP22 Charger Enter a name to identify the VE.Smart network and then select 'OK' to the prompts. Once setup, details of the data being transmitted to the VE.Smart network are shown on the VE.Smart networking page. Exit the device by selecting the back 'arrow' icon and 'close' icon (cross) in the top left corner. Connect the Blue Smart IP22 Charger AC power cable to a mains power outlet;...
  • Page 56 Blue Smart IP22 Charger Using a Bluetooth enabled device (such as a mobile phone or tablet), open the VictronConnect app and locate the Blue Smart IP22 Charger in the 'LOCAL' page device list, then connect to the device (default Bluetooth PIN code is 000000). 10.
  • Page 57 Blue Smart IP22 Charger 13. Select the VE.Smart network previously setup (or the network you want to join if there are multiple), then select 'OK' to the prompts. Page 54 Advanced Configuration...
  • Page 58 Blue Smart IP22 Charger 14. The VE.Smart network is now configured, details of the data being received from the VE.Smart network are shown on the VE.Smart network page. Once successfully configured: The VE.Smart network symbol will appear in the top right corner of the STATUS screen (both the battery monitor and the charger).
  • Page 59: Synchronised Charging

    Blue Smart IP22 Charger 8.3.2. Synchronised charging To setup a VE.Smart Network with Synchronised charging: Connect the AC power cable for all compatible chargers to a mains power outlet; after a short delay, the LEDs indicating the current charge mode and charge state will illuminate. Using a Bluetooth enabled device (such as a mobile phone or tablet), open the VictronConnect app and locate the first Blue Smart IP22 Charger in the 'LOCAL' page device list, then connect to the device (default Bluetooth PIN code is 000000).
  • Page 60 Blue Smart IP22 Charger Enter a name to identify the VE.Smart network and select 'OK' to the prompts. Once setup, details of the data being transmitted to the VE.Smart network are shown on the VE.Smart networking page. Exit the device by selecting the back 'arrow' icon and 'close' icon (cross) in the top left corner. Using a Bluetooth enabled device (such as a mobile phone or tablet), open the VictronConnect app and locate another compatible charger in the 'LOCAL' page device list, then connect to the device (default Bluetooth PIN code is 000000).
  • Page 61 Blue Smart IP22 Charger 10. Select the ‘Setting’ icon (gear in the top right corner) to access the 'Settings' page. 11. Select 'VE.Smart networking' to access the 'VE.Smart networking' page. 12. Select 'JOIN EXISTING'. 13. Select the VE.Smart network previously setup (or the network you want to join if there are multiple), then select 'OK' to the prompts.
  • Page 62 Blue Smart IP22 Charger 14. The VE.Smart network is now configured, details of the syncronised chargers in the VE.Smart network are shown on the VE.Smart network page. Once successfully configured: The VE.Smart network symbol will appear in the top right corner of the STATUS screen (of each charger in the network). The active charge state LED on the charger (BULK, ABS, FLOAT and STORAGE) will blink (turn off) momentarily every 4 seconds.
  • Page 63: Power Supply Mode

    Blue Smart IP22 Charger 8.4. Power supply mode The Blue Smart IP22 Charger range are also suitable for use as a DC power supply, to power equipment without a battery connected (or while also connected to a battery). While it’s still possible to use the charger as a power supply without changing any settings, a dedicated ‘Power supply’ mode exists for this purpose/usage and is recommended.
  • Page 64 Blue Smart IP22 Charger 9. Technical specifications Specification 12/15 12/20 12/30 24/8 24/12 24/16 Input voltage range 180 - 265VAC Input frequency range 45 - 65Hz Power factor >0.6 Standby power 0.5W Max efficiency Normal 14.4V | 13.8V | 13.2V 28.8V | 27.6V | 26.4V Charge voltage High...
  • Page 65 Victron Energy to make such repairs. Victron Energy is not liable for any consequential damages arising from the use of this product. The maximum liability of Victron Energy under this limited warranty shall not exceed the actual purchase price of the product. Page 62...

Table of Contents

Save PDF