Omron TJ1-MC04 Quick Start Manual
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Omron TJ1-MC04 Quick Start Manual

Omron TJ1-MC04 Quick Start Manual

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Cat. No.
I50E-EN-03
Trajexia motion control system
TJ1-MC04
TJ1-MC16
Quick START GuiDE

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Summary of Contents for Omron TJ1-MC04

  • Page 1 Cat. No. I50E-EN-03 Trajexia motion control system TJ1-MC04 TJ1-MC16 Quick START GuiDE...

  • Page 2: Table Of Contents

    Recommended Power Supply Unit....................................14 3.2.2 Optional Power Supply Units......................................15 TJ1-MC__ ...............................................16 TJ1-ML__................................................17 3.4.1 Attach the MECHATROLINK-II Interface Unit to the Servo Driver ...........................18 3.4.2 Connect the 200 V single-phase Servo Driver .................................19 3.4.3 Connect the 400 V three-phase Servo Driver...................................20 3.4.4 Connect the NS115 ..........................................21...
  • Page 3 Contents 5.2.8 PROFIBUS ............................................45 5.2.9 DeviceNet ............................................45 Trajexia manuals ............................................45 QUICK START GUIDE...

  • Page 4: Introduction

    This Quick Start Guide is intended for personnel with knowledge of electrical systems (electrical engineers or equivalent). The engineer has to make sure to operate safely with respect to the power (power supply for Trajexia and power for the Servo Driver, which may be 380 VAC) and moving parts of the motor.

  • Page 5: Overview Of This Guide

    1 Trajexia units on a rail. MC16 OMRON MOTION CONTRO LLER ML16 TERM ON/OF WIRE Chapter 3 describes how to connect a servo motor to the Trajexia fig. 2 system. MC16 OMRON MOTION CONTRO LLER ML16 TERM ON/OF WIRE Chapter 4 describes how to connect the Trajexia system to a PC fig.

  • Page 6: What You Need

    Introduction What you need You need these items for the installation described in this Quick Start Guide. 1.3.1 Trajexia units • A Power Supply Unit. This can be one of these: CJ1W-PA202. CJ1W-PA205R. CJ1W-PD025. • A TJ1-MC__ (Motion Controller Unit). This can be one of these: TJ1-MC04.

  • Page 7: From Box To Rail

    The first unit on the left is a Power Supply Unit. • You must attach one TJ1-MC__ to the Power Supply Unit. • You can attach no more than seven units plus a TJ1-TER to the TJ1-MC__. • The last unit must be a TJ1-TER.

  • Page 8: Contents Of The Boxes

    Parts for an I/O connector. • Two metal DIN-rail clips, to prevent the Trajexia system from sliding off the rail. • White clip, to replace the yellow clip of the Power Supply Unit. 2.2.3 TJ1-ML__ The box of the TJ1-ML__ contains: •...
  • Page 9 From box to rail • Address labels. • Licence envelope. QUICK START GUIDE...

  • Page 10: Install The Trajexia System

    CN 3 CN 1 TE RM ON /OF WI RE CN 2 5. Push the clips (A) on top and bottom of all the units to the front. fig. 2 OM RO MO TIO N CO NT RO LL ER...
  • Page 11 LL ER CN 3 CN 1 TE RM ON /O W IR CN 2 7. Push the clips (A) on top and bottom to the rear. fig. 4 M C1 OM RO MO TIO N CO NT RO LLE R...
  • Page 12 From box to rail 8. Repeat the previous two steps for all other units. fig. 5 9. Make sure the last unit is the TJ1-TER. OM RO MO TIO N CO NTR OL ML 16 CN 3 CN 1 TE RM...

  • Page 13: Connections

    The electrical engineer has to make sure to operate safely with respect to the power (power supply for Tra- jexia and power for the Servo Driver, which may be 380 VAC) and moving parts of the motor. Power Supply Units...

  • Page 14: Recommended Power Supply Unit

    Connections 3.2.1 Recommended Power Supply Unit The recommended Power Supply Unit is the CJ1W-PA202. 1. Connect the CJ1W-PA202 Power Supply Unit as follows: fig. 1 PA202 Terminal Description Connection POWER 110 - 240 V power supply Live VAC 110 - 240 V power supply...

  • Page 15: Optional Power Supply Units

    Connections 3.2.2 Optional Power Supply Units 1. Connect the CJ1W-PA205R Power Supply Unit as follows: fig. 2 PA205R Terminal Description Connection POWER 110 - 240 V power supply Live VAC 110 - 240 V power supply Live VAC Line earth...

  • Page 16: Tj1-Mc

    Use the Ethernet port (B) to connect the TJ1-MC__ to a PC. You can use both a crossover and a patch Ethernet cable. If you connect the PC directly to the TJ1-MC__, and not via a hub or any other network device, the PC must have a fixed IP address.

  • Page 17: Tj1-Ml

    The TJ1-ML__ is the master of a number of MECHATROLINK-II fig. 5 devices. MECHATROLINK-II devices are Servo Drivers, I/Os or inverters. I/Os and inverters are described in the Hardware ML16 Reference Manual. The TJ1-ML__ has one port (A) to connect it to the first MECHATROLINK-II device. QUICK START GUIDE...

  • Page 18: Attach The Mechatrolink-Ii Interface Unit To The Servo Driver

    2. Make sure the port (C) of the Servo Driver is located opposite to the slot of the NS115. 3. Insert the clip (D) of the NS115 into the opening (E) of the Servo Driver. 4. Connect the earth wire (F) of the NS115 to the point marked G fig.

  • Page 19: Connect The 200 V Single-Phase Servo Driver

    Connections 3.4.2 Connect the 200 V single-phase Servo Driver 1. The terminals in group A are for the mains supply input that is fig. 8 used to generate power output to the motor (group C). Connect the terminals as follows:...

  • Page 20: Connect The 400 V Three-Phase Servo Driver

    Connections 3.4.3 Connect the 400 V three-phase Servo Driver 1. The terminals in group A are for the mains supply input that is fig. 9 used to generate power output to the motor (group C). Connect the terminals as follows:...

  • Page 21: Connect The Ns115

    Connections 3.4.4 Connect the NS115 The NS115 has one dipswitch, one address selector, and two fig. 10 MECHATROLINK-II bus ports. Port or switch Description Address selector Dipswitch MECHATROLINK-II bus ports 1. Connect a MECHATROLINK-II cable (E) to the TJ1-ML__ (D) fig.

  • Page 22: Set The Dipswitches And Address Of The Ns115

    Address range OFF Addresses 40-4F Maintenance Must always be set to OFF. ON is not used (Reserved) 2. Set the address selector of the NS115 to 1. This assigns logical fig. 13 address 41 to the Servo Driver. QUICK START GUIDE...

  • Page 23: Complete Installation

    The complete installation of this example consists of a Power fig. 14 Supply Unit (A), a TJ1-MC__ (B), a TJ1-ML__ (C), a Servo Driver (D), an NS115 (E), a motor (F) and a TJ1-TER (G). You can now remove the protection labels from the units.

  • Page 24: Trajexia Tools

    Internet Explorer 6.0. Install the Trajexia Tools software 1. Insert the Trajexia Tools CD into the CD-ROM drive of the PC. 2. The Trajexia Tools Setup program starts automatically. 3. If the Trajexia Tools Setup program does not start automatically, start it manually: execute setup.exe in the root directory of the...
  • Page 25 Trajexia Tools 5. The Trajexia Tools Setup window shows. Click Next. fig. 2 6. Click Yes to accept the licence agreement and continue. fig. 3 QUICK START GUIDE...
  • Page 26 8. Type your company name in the Company field. 9. Type your user licence number in the Licence fields. Your user licence number is on the label attached to the jewel case of the Trajexia Tools CD. 10. Click Next.
  • Page 27 Trajexia Tools 13. Click Next. fig. 7 14. Click Next. fig. 8 QUICK START GUIDE...
  • Page 28 Trajexia Tools 15. Click Next. fig. 9 16. The Trajexia Tools Setup program copies files to your PC. This can take a few minutes. 17. Click Finish. The CX-Drive Readme File window shows. Close fig. 10 this window. QUICK START GUIDE...

  • Page 29: Connection To The Tj1-Mc

    LED display (A). The default IP address of the TJ1- MC__ is 192.168.0.250. The default subnet mask is 255.255.255.0. 3. If you need to see the IP address and the subnet mask of the TJ1-MC__ again, set the power of the Trajexia system off and then again on.
  • Page 30 Trajexia Tools 6. Start the Trajexia Tools program on your PC. Select from the fig. 12 Windows Start menu: Programs OMRON Trajexia Tools Trajexia Tools 7. The Motion Perfect 2 start-up screen shows. Wait until the Cancel button is visible. Then click Cancel.
  • Page 31 Trajexia Tools 9. Make sure ENet0 in the list is selected. fig. 14 10. Click Configure. 11. Type 192.168.0.250 in the Server name/IP address field. fig. 15 12. Click OK. 13. Click OK. fig. 16 QUICK START GUIDE...
  • Page 32 Trajexia Tools 14. Open the Windows Control Panel on your PC. fig. 17 15. Double-click on the Network Connections icon. 16. Right-click on the Local Area Connection icon. Click on the Properties menu. 17. Click on the General tab. fig. 18 18.
  • Page 33 Trajexia Tools 20. Click on the General tab. fig. 19 21. Select Use the following IP address. 22. Type 192.168.0.251 address in the IP address field. 23. Type 255.255.255.0 in the Subnet mask field. 24. Click OK. 25. Click OK.

  • Page 34: Create A Project For The First Time

    Trajexia Tools Create a project for the first time 1. Set the power of the Trajexia system and the Servo Driver and NS115 off. 2. Set the power of the Servo Driver and NS115 on. 3. Set the power of the Trajexia system on.
  • Page 35 Trajexia Tools 6. Wait until the OK button is visible. Then click OK. fig. 21 7. Click New. fig. 22 QUICK START GUIDE...
  • Page 36 Trajexia Tools 8. Click Yes. fig. 23 9. Browse to the location where you want to save the new project fig. 24 in the Disk directory tree. 10. Type a name for the new project in the Project name field.
  • Page 37 Trajexia Tools 12. Click OK. fig. 25 13. Click the Intelligent drives button (A) on the tool bar. fig. 26 QUICK START GUIDE...
  • Page 38 Trajexia Tools 14. Click the Config button. fig. 27 15. Wait until the MECHATROLINK Drive SGDH-01AE-OY fig. 28 window shows. 16. Click on the Configuration tab. QUICK START GUIDE...
  • Page 39 Trajexia Tools 17. Scroll to the row in the list where the value of the Index column fig. 29 is Pn50A.3. 18. In this row, click on the item in the Value column. A drop-down list shows. 19. Select the value 8:Sets signal OFF. in the drop-down list.
  • Page 40 27. Click Close. 28. Click Yes. fig. 31 29. Set the power of the Trajexia system and the Servo Driver off to make the driver settings effective. 30. Set the power of the Servo Driver and NS115 on. 31. Set the power of the Trajexia system on.
  • Page 41 Trajexia Tools 32. Select the menu: fig. 32 Program 33. Enter a name for the new program in the Enter new program fig. 33 name field. 34. Click OK. QUICK START GUIDE...

  • Page 42: Complete Installation

    38. Check the motor specification or the motor manual for information on the encoder type. 39. If the motor has a higher resolution, decrease the value of the parameter P_GAIN and increase the values of the parameters SPEED, ACCEL and DECEL. See the Programming Manual.

  • Page 43: More Information

    Trajexia Tools Trajexia is a stand-alone modular system that allows maximum NS-series HMI PROFIBUS-DP DEVICENET flexibility and scalability. At the heart of Trajexia lies the TJ1 multi- Master Master tasking motion coordinator. Powered by a 32-bit DSP, it can do Ethernet motion tasks such as e-cam, e-gearbox, registration control and interpolation, all via simple motion commands.

  • Page 44: Trajexia Highlights

    Serial port and local I/Os A serial port provides direct connectivity with any OMRON PLC, HMI or any other field device. 16 Inputs and 8 outputs are freely configurable embedded I/Os in the controller to enable you to tailor Trajexia to your machine design.

  • Page 45: Drivers And Inverters

    You can connect any Servo Driver to the TJ1-FL02. 5.2.6 Drivers and inverters A wide choice of rotary, linear and direct-driver servos as well as inverters are available to fit your needs in compactness, performance and reliability. The inverters connected to the MECHATROLINK-II are driven at the same update cycle time as the Servo Drivers.
  • Page 46 Trajexia system philoso- phy. Trajexia motion control system I52E Describes the BASIC com- Programming Manual mands to be used for pro- gramming Trajexia, explains the communication protocols and Trajexia Tools software, gives practical examples and troubleshooting information. QUICK START GUIDE...
  • Page 47 Revision history Revision history A manual revision code shows as a suffix to the catalogue number on the front cover of the manual. Revision code Date Revised content August 2006 Original October 2006 DeviceNet update May 2007 Updated with TJ1-MC04 and TJ1-ML04.

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Tj1-mc16

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