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Delta CP2000 Series User Manual
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Delta CP2000 Series User Manual

Fan/ pump vector control drive
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Summary of Contents for Delta CP2000 Series

  • Page 1 www.maher.ir...
  • Page 2 TEL: 81-3-5733-1111 / FAX: 81-3-5733-1211 Delta Electronics (Korea), Inc. 1511, Byucksan Digital Valley 6-cha, Gasan-dong, Geumcheon-gu, Seoul, Korea, 153-704 Delta Fan / Pump Vector Control TEL: 82-2-515-5303 / FAX: 82-2-515-5302 Delta Electronics Int’l (S) Pte Ltd Drive 4 Kaki Bukit Ave 1, #05-05, Singapore 417939...
  • Page 3 It is strictly forbidden to use steamed smoking sterilization. The warranty does not covered VFD damaged by steamed smoking sterilization. NOTE The content of this manual may be revised without prior notice. Please consult our distributors or download the most updated version at http://www.delta.com.tw/industrialautomation www.maher.ir...

  • Page 4: Table Of Contents

    Table of Contents Table of Contents…………..……………………………………………………………………………….II Chapter 1 Introduction ......................... 1-1 Chapter 2 Installation ......................... 2-1 Chapter 3 Unpacking ........................3-1 Chapter 4 Wiring .......................... 4-1 Chapter 5 Main Circuit Terminals ....................5-1 Chapter 6 Control Terminals ......................6-1 Chapter 7 Optional Accessories ....................7-1 Chapter 8 Option Cards .......................

  • Page 5: Chapter 1 Introduction

    Chapter1 Introduction Chapter 1 Introduction Receiving and Inspection After receiving the AC motor drive, please check for the following: Please inspect the unit after unpacking to assure it was not damaged during shipment. Make sure that the part number printed on the package corresponds with the part number indicated on the nameplate.
  • Page 6 Chapter1 Introduction Model Name: V FD 007 CP 23 A - X X N EMA Protection Level 0: U L Op en ty pe 1: N EMA 1 Protection Level 0: IP0 0 2: IP2 0 Installation Type A, B,S: Wall Mounted C: Floor Mounted EMI Input Voltage Phase 23: 230V, 3 phase...
  • Page 7 Chapter1 Introduction RFI Jumper RFI Jumper: The AC motor drive may emit the electrical noise. The RFI jumper can enable internal filter to suppress the interference (Radio Frequency Interference) on the power line. Frame A~C Screw Torque: 8 ~10kg-cm(6.9-8.7 lb -in.) Loosen the screws and remove the RFI jumper.
  • Page 8 Chapter1 Introduction Frame D0~H Remove the MOV-PLATE by hands, no screws need to be loosen Isolating main power from ground: When the power distribution system of the AC motor drive is a floating ground system (IT) or an asymmetric ground system (TN), the RFI jumper must be removed. After removing RFI jumper, cuts off the internal RFI capacitor (filter capacitor) between the system's frame and the central circuits to avoid damaging the central circuits and (according to IEC 61800-3) reduce the ground leakage current.
  • Page 9 Chapter1 Introduction Pay particular attention to the following points: After turning on the main power, do not remove the RFI jumper while the power is on. Make sure the main power is turned off before removing the RFI jumper. Cutting the RFI short-circuit cable will also cut off the conductivity of the capacitor. Gap discharge may occur once the transient voltage exceeds 1000V.
  • Page 10 Chapter1 Introduction 3 Grounding at one end in a single-phase 4 No stable neutral grounding in a three-phase configuration autotransformer configuration RFI jumper can be used Internal grounding through internal RFI filter, which reduces electromagnetic radiation. In a situation with higher requirements for electromagnetic compatibility, and using a symmetrical grounding power system, an EMC filter can be installed.
  • Page 11 Chapter1 Introduction Dimensions: Frame A VFD007CP23A-21, VFD015CP23A-21, VFD022CP23A-21, VFD037CP23A-21, VFD055CP23A-21, VFD007CP43A-21, VFD015CP43B-21, VFD022CP43B-21, VFD037CP43B-21, VFD040CP43A-21, VFD055CP43B-21, VFD075CP43B-21, VFD007CP4EA-21, VFD015CP4EB-21,VFD022CP4EB-21, VFD037CP4EB-21, VFD040CP4EA-21, VFD055CP4EB-21, VFD075CP4EB-21 Unit: mm [inch] Frame Φ1 Φ2 Φ3 130.0 250.0 170.0 116.0 236.0 45.8 22.2 34.0 28.0 [5.12] [9.84] [6.69] [4.57]...
  • Page 12 Chapter1 Introduction Frame B VFD075CP23A-21,VFD110CP23A-21,VFD150CP23A-21,VFD110CP43AB-21, VFD150CP43B-21,VFD185CP43B-21,VFD110CP4EB-21,VFD150CP4EB-21, VFD185CP4EB-21 See Detail A See Detail B Detail A (Mounting Hole) Detail B (Mounting Hole) Unit: mm [inch] Frame Φ1 Φ2 Φ3 190.0 320.0 190.0 173.0 303.0 77.9 22.2 34.0 43.8 [7.48] [12.60] [7.48] [6.81] [11.93] [3.07]...
  • Page 13 Chapter1 Introduction Frame C VFD185CP23A-21,VFD220CP23A-21,VFD300CP23A-21,VFD220CP43A-21, VFD300CP43B-21,VFD370CP43B-21,VFD220CP4EA-21,VFD300CP4EB-21, VFD370CP4EB-21 See Detail A See Detail B Detail A (Mounting Hole) Detail B (Mounting Hole) Unit: mm [inch] Frame Φ1 Φ2 Φ3 250.0 400.0 210.0 231.0 381.0 92.9 22.2 34.0 50.0 [9.84] [15.75] [8.27] [9.09] [15.00] [3.66]...
  • Page 14 Chapter1 Introduction Frame D D0-1: VFD450CP43S-00; VFD550CP43S-00 SEE DETAIL A SEE DETAIL B DETAIL A DETAIL B (MOUNTING HOLE) (MOUNTING HOLE) Unit: mm [inch] Frame 280.0 500.0 255.0 235.0 475.0 442.0 94.2 16.0 11.0 18.0 D0-1 [11.02] [19.69] [10.04] [9.25] [18.70] [17.40] [3.71]...
  • Page 15 Chapter1 Introduction Frame D D0-2 VFD450CP43S-21; VFD550CP43S-21 SEE DETAIL A SEE DETAIL B DETAIL A DETAIL B (MOUNTING HOLE) (MOUNTING HOLE) Unit: mm [inch] Frame Φ1 Φ2 Φ3 280.0 614.4 255.0 235.0 500.0 475.0 442.0 94.2 16.0 11.0 18.0 62.7 34.0 22.0 D0-2...
  • Page 16 Chapter1 Introduction Frame D Frame D1: VFD370CP23A-00, VFD450CP23A-00, VFD750CP43B-00, VFD900CP43A-00 FRAME_D1 SEE DETAIL A SEE DETAIL B DETAIL A DETAIL B (MOUNTING HOLE) (MOUNTING HOLE) Unit: mm[inch] Frame Φ1 Φ2 Φ3 330.0 275.0 285.0 550.0 525.0 492.0 107.2 16.0 11.0 18.0 [12.99] [10.83]...
  • Page 17 Chapter1 Introduction Frame D VFD370CP23A-21, VFD450CP23A-21, VFD750CP43B-21, VFD900CP43A-21 FRAM E_D2 SEE DETAIL A SEE DETAIL B DETAIL A DETAIL B (MOUNTING H OLE) (MOUNTING H OLE) Unit: mm[inch] Φ1 Φ2 Φ3 框 号 330.0 688.3 275.0 285.0 550.0 525.0 492.0 107.2 16.0 11.0...
  • Page 18 Chapter1 Introduction Frame E Frame E1: VFD550CP23A-00, VFD750CP23A-00,VFD900CP23A-00,VFD1100CP43A-00, VFD1320CP43B-00 FRAME_E1 Unit: mm [inch] Frame S1, S2 Φ1 Φ2 Φ3 370.0 300.0 335.0 560.0 528.0 143.0 18.0 13.0 18.0 [14.57] [11.81] [13.19 [23.19] [22.05] [20.80] [5.63] [0.71] [0.51] [0.71] D1*: Flange mounting www.maher.ir...
  • Page 19 Chapter1 Introduction Frame E VFD550CP23A-21,VFD750CP23A-21,VFD900CP23A-21, VFD1100CP43A-21, VFD1320CP43B-21 FRAME_E2 Unit: mm [inch] Frame S1, S2 Φ1 Φ2 Φ3 370.0 715.8 300.0 335.0 560.0 528.0 143.0 18.0 13.0 18.0 22.0 34.0 92.0 [14.57] [28.18] [11.81] [13.19 [23.19] [22.05] [20.80] [5.63] [0.71] [0.51] [0.71] [0.87] [1.34]...
  • Page 20 Chapter1 Introduction Frame F Frame F1: VFD1600CP43A-00,VFD1850CP43B-00 FRAME_F1 See Detail A See Detail B Detail A (Mounting Hole) Detail B (Mounting Hole) Unit: mm [inch] Frame 420.0 300.0 380.0 800.0 770.0 717.0 124.0 18.0 13.0 25.0 18.0 [16.54] [11.81] [14.96] [31.50] [30.32] [28.23]...
  • Page 21 Chapter1 Introduction Frame F Frame F2: VFD1600CP43A-21,VFD1850CP43B-21 FRAME_F2 See Detail A See Detail B De ta il A ( Mo u n ti n g Ho l e ) De ta il B ( Mo u n ti n g Ho le ) Unit: mm [inch] Frame 420.0...
  • Page 22 Chapter1 Introduction Frame G Frame G1: VFD2200CP43A-00,VFD2800CP43A-00 FRAME_G1 Unit: mm [inch] Frame Φ1 Φ2 Φ3 500.0 397.0 440.0 1000.0 963.0 913.6 13.0 26.5 27.0 [19.69] [15.63] [217.32] [39.37] [37.91] [35.97] [0.51] [1.04] [1.06] www.maher.ir...
  • Page 23 Chapter1 Introduction Frame G Frame G2: VFD2200CP43A-21,VFD2800CP43A-21 FRAME_G2 Unit: mm [inch] Frame Φ1 Φ2 Φ3 500.0 1240.2 397.0 440.0 1000.0 963.0 913.6 13.0 26.5 27.0 22.0 34.0 117.5 [19.69] [48.83] [15.63] [217.32] [39.37] [37.91] [35.97] [0.51] [1.04] [1.06] [0.87] [1.34] [4.63] www.maher.ir...
  • Page 24 Chapter1 Introduction Frame H Frame H1: VFD3150CP43A-00,VFD3550CP43A-00, VFD4000CP43A-00 FRAME_H1 Unit: mm [inch] Frame 700.0 1435.0 398.0 630.0 290.0 1403.0 1346.6 [27.56] [56.5] [15.67] [24.8] [11.42] [55.24] [53.02] Frame Φ1 Φ2 Φ3 45.0 13.0 26.5 25.0 [1.77] [0.51] [1.04] [0.98] www.maher.ir...
  • Page 25 Chapter1 Introduction Frame H Frame H2: VFD3150CP43C-00, VFD3550CP43C-00, VFD4000CP43C-00 FRAME_H2 Unit: mm [inch] Frame 700.0 1745.0 404.0 630.0 500.0 630.0 760.0 800.0 1729.0 1701.6 [27.56] [68.70] [15.90] [24.8] [19.69]- [24.80] [29.92] [31.5] [68.07] [66.99] Frame Φ1 Φ2 Φ3 51.0 38.0 65.0 204.0 68.0...
  • Page 26 Chapter1 Introduction Frame H Frame H3: VFD3150CP43C-21, VFD3550CP43C-21, VFD4000CP43C-21 FRAME_H3 Unit m m [inch] ： Frame 700.0 1745.0 404.0 630.0 500.0 630.0 760.0 800.0 1729.0 1701.6 [27.56] [68.70] [15.91] [24.80] [19.69] [24.80] [29.92] [31.5] [68.07] [66.99] Frame Φ Φ Φ 51.0 38.0 65.0...
  • Page 27 Chapter1 Introduction Digital Keypad KPC-CC01 www.maher.ir...
  • Page 28 Chapter1 Introduction [This page intentionally left blank] www.maher.ir...

  • Page 29: Chapter 2 Installation

    Chapter 2 Installation Chapter 2 Installation The appearances shown in the following figures are for reference only. Airflow direction: (Blue arrow) inflow (Red arrow) outflow Single drive: installation Side-by-side horizontal installation (Frame A~C) (Frame A-H) Multiple drives, single side-by-side horizontal installation （...
  • Page 30 Chapter 2 Installation Multiple drives side-by-side installation in rows (Frame A~H ) Ta: Frame A~G Ta*: Frame H For installation in rows, it is recommended installing a barrier between the drives. Adjust the size/depth of the barrier till the temperature measured at the fan’s inflow side is lower than the operation temperature.
  • Page 31 Chapter 2 Installation NOT E The mounting clearances shown in the left figure are NOT for ※ installing the drive in a confined space (such as cabinet or electric box). When installing in a confined space, besides the same minimum mounting clearances, it needs to have the ventilation equipment or air conditioner to keep the surrounding temperature lower than the operation temperature.
  • Page 32 Chapter 2 Installation Air flow rate for cooling Power Dissipation VFD110CP43B/4EB-21 VFD150CP43B/4EB-21 VFD185CP43B/4EB-21 VFD220CP43A/4EA-21 VFD300CP43B/4EB-21 VFD370CP43B/4EB-21 1200 VFD450CP43S-00/43S-21 1056 1515 VFD550CP43S-00/43S-21 1163 1832 VFD750CP43B-00/43B-21 1407 2119 VFD900CP43A-00/43A-21 1787 2742 VFD1100CP43A-00/43A-21 2112 1084 3196 VFD1320CP43B-00/43B-21 2597 1220 3817 VFD1600CP43A-00/43A-21 3269 1235 4504 VFD1850CP43B-00/43B-21 3814...

  • Page 33: Chapter 3 Unpacking

    Chapter 3 Unpacking Chapter 3 Unpacking The AC motor drive should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an extended period of time.
  • Page 34 Chapter 3 Unpacking Lift the drive by hooking the lifting hole. It is Loosen the 10 screws on the pallet, remove now ready for installation. the wooden plate. Lift the drive by hooking the lifting hole. It is now ready for installation. Frame E Crate 01 (VFDXXXXCPXXX-00) Crate 02 (VFDXXXXCPXXX-21)
  • Page 35 Chapter 3 Unpacking Remove the crate cover, EPEs and manual. Remove the crate, EPEs, rubbers and manual. Loosen the 8 screws on the pallet as shown in Loosen the 10 screws on the pallet and the following figure. remove the wooden plate. Lift the drive by hooking the lifting hole.
  • Page 36 Chapter 3 Unpacking Frame F Crate 01 (VFDXXXXCPXXX-00) Crate 02 (VFDXXXXCPXXX-21) Remove the 6 clips on the side of the crate Remove the 6 clips on the side of the crate with a flat-head screwdriver. (As shown in with a flat-head screwdriver. (As shown in figure below) figure below) Remove the crate cover, EPEs and manual.
  • Page 37 Chapter 3 Unpacking Lift the drive by hooking the lifting hole. It is Lift the drive by hooking the lifting hole. It is now ready for installation. now ready for installation. Frame G Crate 01 (VFDXXXXCPXXA-00) Crate 02 (VFDXXXXCPXXA-21) Remove the 6 clips on the side of the crate Remove the 6 clips on the side of the crate with a flat-head screwdriver.
  • Page 38 Chapter 3 Unpacking Loosen the 5 screws as shown in following Loosen the 12 screws and remove the wooden figre. plate. wood plate1 wood plate2 wood plate3 wood plate5 wood plate4 Lift the drive by hooking the lifting hole. It is Lift the drive by hooking the lifting hole.
  • Page 39 Chapter 3 Unpacking Remove the crate cover, EPEs and manual. Remove the crate cover, EPEs, rubbers and manual. Loosen the 6 screws on the top then remove Loosen the 6 screws on the top then remove 6 metal washers and 6 plastic washers as 6 metal washers and 6 plastic washers as shown in figure below.
  • Page 40 Chapter 3 Unpacking Secure the drive from the external. (Skip to the next step if it is not necessary in your case) Loosen 8 of M8 screws on the both sides and place the 2 plates that were removed from the last step.
  • Page 41 Chapter 3 Unpacking Remoe the crate cover, EPEs, rubber and manual. Loosen the 6 screws on the cover, remove 6 metal washers, 6 plastic washers and 6 plastic washers as shown in below. Loosen 6 of the M6 screws on the side and remove the 2 plates, as shown in following figure. The removed screws and plate can be used t secure AC motor drive from the external.
  • Page 42 Chapter 3 Unpacking Secure the drive from the internal Secure the drive from the external Loosen 8 of the M8 screws on the both sides Loosen 18 of the M6 screws and remove the and place the 2 plates that were removed top cover as shown in figure 2.
  • Page 43 Chapter 3 Unpacking Lift the drive by hooking the lifting hole. It is now ready for installation. Frame H: Secure the drive VFDXXXXCPXXA-00 Screw: M12*6 Torque: 340-420kg-cm [295.1-364.6lb-in.] www.maher.ir...
  • Page 44 Chapter 3 Unpacking VFDXXXXCP XXC-00 Secure the drive from internal. Screw: M12*8 Torque: 340-420kg-cm [295.1-364.6lb-in.] VFDXXXXCPXXC -21 Secure the drive from the external. Screw: M12*8 Torque: 340-420kg-cm [295.1-364.6lb-in.] www.maher.ir...
  • Page 45 Chapter 3 Unpacking The Lifting Hook The arrows indicate the lifting holes, as in figure below: (Frame D0~H). Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 www.maher.ir...
  • Page 46 Chapter 3 Unpacking Ensure the lifting hook properly goes through the Ensure the angle between the lifting holes and the lifting hole, as shown in the following diagram. lifting device is within the specification, as shown (Applicable for Frame D0~E) in the following diagram.
  • Page 47 Chapter 3 Unpacking Weight of models VFDXXXCPXX X-00 V FDXX XCPXXX-21 27 k g(59.5 Ibs .) 29 k g(63.9 Ibs.) VFDX XXCPXX X-00 VFDXXXCPX XX-21 37.6 k g(82.9 Ibs .) 40 k g(88.2 Ibs.) VFDXXX XCPXXX-00 VFDXX XXCPXX X-21 63.6 k g(140.2 I bs .) 66 k g(145.5 I bs.
  • Page 48 Chapter 3 Unpacking VFD3150CP43A -00; VFD3550CP4 3A-00; VFD4000 CP 43A-00 235kg(518.1 Ibs) VFD3150CP43C-00; VFD3550CP43C-00; VFD400 0CP 43C-00 257kg(566.6 Ibs) VFD3150CP43C-21; VFD3550CP43C-21; VFD400 0CP 43C-21 257kg(566.6 Ibs) www.maher.ir...

  • Page 49: Chapter 4 Wiring

    Chapter 4 Wiring Chapter 4 Wiring After removing the front cover, examine if the power and control terminals are clearly noted. Please read following precautions before wiring. Make sure that power is only applied to the R/L1, S/L2, T/L3 terminals. Failure to comply may result in damage to the equipments.
  • Page 50 Chapter 4 Wiring 4-1 Wiring www.maher.ir...
  • Page 51 Chapter 4 Wiring Communication extension card www.maher.ir...
  • Page 52 Chapter 4 Wiring Figure 1 Power Transformer VFD-CP2000 R L11 S L21 T L31 DC + R L12 S L22 T L32 DC - Figure 2 SINK （ N PN ） / SOURCE （ P NP ） M ode S i n k M o d e S o u r c e M o d e w i t h i n t e r n a l p o w e r ( + 2 4 V D C ) w i t h i n t e r n a l p o w e r ( + 2 4 V D C )
  • Page 53 NOTE Common DC Bus can only be applied to the drives with same power range. If in your case the drives are in different power range, please contact with us (Delta Industrial Automation Business Unit). www.maher.ir...
  • Page 54 Chapter 4 Wiring [This page intentionally left blank] www.maher.ir...

  • Page 55: Chapter 5 Main Circuit Terminals

    Chapter 5 Main Circuit Terminals Chapter 5 Main Circuit Terminals 5-1 Main Circuit Diagram For frame A~C Brake resis tor (optio nal) * P r o v i d e 3 - p h a s e i n p u t p o w e r Jumper Fuse/NFB(No F use Bre aker) R(L1)
  • Page 56 S L22 T L32 DC - NOTE Please remove short circuit plate of FRAME G and H if 12 pulse is implemented Before implementing 12 pulse, consult Delta for more detail Terminals Descriptions R/L1, S/L2, T/L3 AC line input terminals 3-phase...
  • Page 57 W/T3 on the AC motor drive. Please use inductance filter. Do not use phase-compensation capacitors or L-C (Inductance-Capacitance) or R-C (Resistance-Capacitance), unless approved by Delta. DO NOT connect phase-compensation capacitors or surge absorbers at the output terminals of AC motor drives.
  • Page 58 Chapter 5 Main Circuit Terminals Terminals for connecting DC reactor, external brake resistor, external brake resistor and DC circuit (brake unit or common DC bus connection) This is the terminals used to connect the DC reactor to improve the power factor.
  • Page 59 Chapter 5 Main Circuit Terminals 5-2 Main Circuit Terminals Frame A Main circuit terminals: R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , B1, B2, +1, +2, - Max. Wire Models Min. Wire Gauge Torque Gauge VFD007CP23A-21 14 AWG (2.1mm VFD015CP23A-21 14 AWG (2.1mm VFD022CP23A-21 14 AWG (2.1mm VFD037CP23A-21...
  • Page 60 Chapter 5 Main Circuit Terminals Frame B Main circuit terminals: R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , B1, B2, +1, +2, - Max. Wire Models Min. Wire Gauge Torque Gauge VFD075CP23A-21 8 AWG (8.4mm VFD110CP23A-21 6 AWG (13.3mm VFD150CP23A-21 4 AWG (21.2mm VFD110CP43B-21 8 AWG (8.4mm 35kg-cm...
  • Page 61 Chapter 5 Main Circuit Terminals Frame C Main circuit terminals: R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , B1, B2, +1, +2, - Max. Wire Models Min. Wire Gauge Torque Gauge VFD185CP23A -21 1 AWG (42.4mm VFD220CP23A-21 1/0 AWG (53.5mm VFD300CP23A-21 1/0 AWG (53.5mm VFD220CP43A-21 4 AWG (21.2mm...
  • Page 62 Chapter 5 Main Circuit Terminals Frame D0 Main circuit terminals: R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , +1/DC+, -/DC- Max. Wire Models Min. Wire Gauge Torque Gauge VFD450CP43S-00 1/0 AWG (53.5mm VFD550CP43S-00 2/0 AWG 2/0 AWG (67.4mm 80kg-cm VFD450CP43S-21 (67.4mm 1/0 AWG (53.5mm (70 lb-in.) (7.85Nm)
  • Page 63 Chapter 5 Main Circuit Terminals Frame D Main circuit terminals: R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , +1/DC+, -/DC- Max. Wire Models Min. Wire Gauge Torque Gauge VFD370CP23A-00 4/0AWG (107mm VFD450CP23A-00 300MCM 300MCM(152mm VFD750CP43A-00 (152mm 4/0AWG(107mm VFD900CP43A-00 300MCM(152mm 200kg-cm VFD370CP23A-21 4/0AWG(107mm (173 lb-in.) (19.62Nm)
  • Page 64 Chapter 5 Main Circuit Terminals Frame E Main circuit terminals: R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , +1/DC+, -/DC- Max. Wire Models Min. Wire Gauge Torque Gauge 2/0AWG*2 VFD550CP23A-00 (67.4mm 3/0AWG*2 VFD750CP23A-00 (85mm 300MCM*2 4/0 AWG*2 VFD900CP23A-00 (152mm (107mm Incorrect i nstall ation may resul t in d amage to option or i nve rter.Please refer to operation manual for...
  • Page 65 Chapter 5 Main Circuit Terminals Frame F Main circuit terminals: R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, +1/DC+, -/DC- Max. Wire Models Min. Wire Gauge Torque Gauge 4/0 AWG*2 VFD1600CP43A-00 300MCM*2 (107mm (152mm 300MCM*2 VFD1850CP43A-00 (152mm 200kg-cm 4/0 AWG*2 (173 lb-in.) VFD1600CP43A-21 (107mm (19.62Nm)
  • Page 66 Chapter 5 Main Circuit Terminals Frame G Main circuit terminals: R/L11, R/L12, S/L21, S/L22, T/L31, T/L32 Max. Wire Models Min. Wire Gauge Torque Gauge 2/0AWG*4 VFD2200C43A-00 (67.4mm 3/0AWG*4 VFD2800C43A-00 300MCM*4 (85mm 200kg-cm (152mm 2/0AWG*4 (173 lb-in.) VFD2200C43A-21 (67.4mm (19.62Nm) 3/0AWG*4 VFD2800C43A-21 (85mm Main circuit terminals:...
  • Page 67 Chapter 5 Main Circuit Terminals Frame H Main circuit terminals: R/11,R12,S/21,S/22,T/31,T/32, V/T2, W/T3, +1/DC+, -/DC- U/T1, Max. Wire Models Min. Wire Gauge Torque Gauge VFD3150CP43A-00 4/0 AWG*4 (107mm VFD3550CP43A-00 250MCM*4 (127mm VFD4000CP43A-00 300MCM*4 (152mm VFD5000CP43A-00 300MCM*4 (152mm VFD3150CP43C-00 4/0 AWG*4 (107mm 300MCM*4 200kg-cm VFD3550CP43C-00...
  • Page 68 Chapter 5 Main Circuit Terminals [This page intentionally left blank] www.maher.ir...

  • Page 69: Chapter 6 Control Terminals

    Chapter 6 Control Terminals Chapter 6 Control Terminals Please remove the top cover before wiring the multi-function input and output terminals, The drive appearances shown in the figures are for reference only, a real drive may look different. Remove the cover for wiring. Frame A~H Frame A&B Frame C Loosen the screw and press the tabs on both sides...
  • Page 70 Chapter 6 Control Terminals Frame F Screw torque: 12~15Kg-cm [10.4~13lb-in.] To remove the cover, lift it slightly and pull outward Frame G Screw torque: 12~15Kg-cm [10.4~13lb-in.] To remove the cover, lift it slightly and pull outward Frame H Screw torque: 14~16Kg-cm [12.15~13.89lb-in.] To remove the cover, lift it slightly and pull outward www.maher.ir...
  • Page 71 Chapter 6 Control Terminals 6-1 Specifications of Control Terminal 0 - 1 0 V 0 - 1 0 V 0 - 1 0 V 0 / 4 - 2 0 m A O p e n R 3 C 3 R 2 R A 2 R C 1 R B 1...
  • Page 72 Chapter 6 Control Terminals Terminals Terminal Function Factory Setting (NPN mode) Max 48Vdc 50mA Multi-function Output Common Multi-function relay output 1 (N.O.) Resistive Load: 3A(N.O.)/3A(N.C.) 250VAC Multi-function relay output 1 (N.C.) 5A(N.O.)/3A(N.C.) 30VDC Multi-function relay common Inductive Load (COS 0.4): 1.2A(N.O.)/1.2A(N.C.) 250VAC Multi-function relay output 2 (N.O.) a 2.0A(N.O.)/1.2A(N.C.) 30VDC...
  • Page 73 Chapter 6 Control Terminals Terminals Terminal Function Factory Setting (NPN mode) Analog Signal Common Common for analog terminals STO1 The factory setting is short-circuit. SCM1 Power removal safety function for EN954-1 and IEC/EN61508 STO1~SCM1, STO2~SCM2 STO2 ON: the activation current is 3.3mA ≧...
  • Page 74 Chapter 6 Control Terminals 6-2 Analog input terminals (AVI1, ACI, AVI2, ACM) Analog input signals are easily affected by external noise. Use shielded wiring and keep it as short as possible (<20m) with proper grounding. If the noise is inductive, connecting the shield to terminal ACM can bring improvement.
  • Page 75 Chapter 6 Control Terminals 6-3 Remove the Terminal Block 1. Loosen the screws by screwdriver. (As shown in figure below). 2. Remove the control board by pulling it out for a distance 6~8 cm (as 1 in the figure) then lift the control board upward(as 2 in the figure).
  • Page 76 Chapter 6 Control Terminals [This page intentionally left blank] www.maher.ir...
  • Page 77 Chapter 7 Optional Accessories Chapter 7 Optional Accessories The optional accessories listed in this chapter are available upon request. Installing additional accessories to your drive would substantially improve the drive’s performance. Please select an applicable accessory according to your need or contact the local distributor for suggestion. 7-1 All Brake Resistors and Brake Units Used in AC Motor Drives 230V Applicable...
  • Page 78 Chapter 7 Optional Accessories 460V Applicable 125%Braking Torque 10%ED Max. Brake Torque Motor Braking Resistor value Total Min. Max. Total Peak Brake Braking Resistor series for Torque spec. for each Braking Resistor Braking Power Unit each Brake Unit [kg-m] AC motor Drive Current [A] Value [ ] Current [A]...
  • Page 79 If damage to the drive or other equipment is due to the fact that the brake resistors and brake modules in use are not provided by Delta, the warranty will be void. Take into consideration the safety of the environment when installing the brake resistors. If the minimum resistance value is to be utilized, consult local dealers for the calculation of Watt figures.
  • Page 80 Chapter 7 Optional Accessories 7-2 Non-fuse Circuit Breaker Comply with UL standard: Per UL 508, paragraph 45.8.4, part a, The rated current of the breaker shall be 1.6~2.6 times of the maximum rated input current of AC motor drive. 3-phase 230V 3-phase 460V Recommended Recommended...
  • Page 81 Chapter 7 Optional Accessories 7-3 Fuse Specification Chart Use only the fuses comply with UL certificated. Use only the fuses comply with local regulations. Line Fuse Input Current I [A] 230V Model Light Duty Normal Duty I [A] Bussmann P/N VFD007CP23A-21 JJN-15 VFD015CP23A-21...
  • Page 82 AC motor drive in series-connected way. See the figure below: AC input reactor setup Specifications of AC input reactors (standard item) The following table shows the specifications of AC input reactors (standard items) for Delta CP2000 series products, and their part numbers to choose: AC Input Reactor...
  • Page 83 0.083 0.061 [125] 380V~460V/ 50~60Hz Rated Amps Max. of AC Reactor continuous impedance impedance Input AC reactor (Arms) Amps (Arms) (mH) (mH) Delta part # Built-in Type [HP] DC reactor Norma Normal Light Light Normal Light Normal Light Normal Light...
  • Page 84 Chapter 7 Optional Accessories Rated Amps Max. of AC Reactor continuous impedance impedance Input AC reactor (Arms) Amps (Arms) (mH) (mH) Built-in Delta part # Type [HP] Norma DC reactor Normal Light Light Normal Light Normal Light Normal Light Duty...
  • Page 85 Chapter 7 Optional Accessories Specifications of DC reactors (standard item) The following table shows the specifications of DC reactors (standard items) for Delta CP2000 series products. 200V~230V/ 50~60Hz Rated Amps DC impedance Max. continuous Amps DC Reactor of DC Reactor [Arms]...
  • Page 86 Chapter 7 Optional Accessories The following table is spec. of THDi that Delta AC motor drives use with AC/DC reactors. With built-in DC reactor AC motor drive Without built-in DC reactor (Frame A~C) (Frame D and above) Built-in DC Without reactor, and Spec.
  • Page 87 Chapter 7 Optional Accessories Specifications of AC output reactors (standard item) The following table shows the specifications of AC output reactors (standard items) for Delta CP2000 series products, and their part numbers to choose: 200V~230V/ 50~60Hz Rated Amps Max. continuous...
  • Page 88 380V~460V/ 50~60Hz Rated Amps Max. continuous Built-in of AC Reactor impedance impedance Input AC reactor Amps (Arms) DC reactor Type (Arms) (mH) (mH) Delta part # [HP] Normal Normal Light Normal Light Normal Light Normal Light Light Normal Duty Duty...
  • Page 89 Chapter 7 Optional Accessories Rated Amps Max. continuous Built-in of AC Reactor impedance impedance Input AC reactor Amps (Arms) DC reactor Type (Arms) (mH) (mH) Delta part # [HP] Normal Normal Light Normal Light Normal Light Normal Light Light Normal Duty...
  • Page 90 Chapter 7 Optional Accessories The following table refers to IEC 60034-17 shows specification of the length of shielding cable for CP2000 series motor. It applies to the motors which rated voltage is under 500Vac, peak-peak voltage isolation rating is above (including) 1.35kV:...
  • Page 91 Chapter 7 Optional Accessories Rated Amps Without output AC reactor 3% output AC reactor of AC Reactor (Arms) 440V type Shielding Un-shielding Shielding Un-shielding Normal Light cable cable cable (meter) cable (meter) Duty Duty (meter) (meter) 0.75 10.5 10.5 18.5 1100 1320 1600...
  • Page 92 Chapter 7 Optional Accessories 7-5 Zero Phase Reactors UNIT: mm(inch) model G(Ø) Torque 36.5 56.5 RF008X00A < 10kgf/cm (3.858) (2.874) (1.437) (1.142) (2.224) (3.386) (0.217) 87.5 43.5 RF004X00A < 10kgf/cm (4.331) (3.445) (1.713) (1.417) (2.087) (3.780) (0.217) UNIT: mm(inch) model G(Ø) Torque 172.5...
  • Page 93 Chapter 7 Optional Accessories Reactor Wiring Recommended Wire Size Corresponding motor drives model (Note) Method VFD007CP23A; VFD015CP23A; VFD022CP23A; VFD037CP23A; VFD055CP23A; VFD007CP43A; VFD015CP43B; VFD022CP43B; VFD037CP43B; 8 AWG 8 .37 mm RF008X00A ≦ ≦ Diagram A VFD040CP43A; VFD055CP43B; VFD075CP43B; VFD007CP4EA; VFD015CP4EB; VFD022CP4EB; VFD037CP4EB;...
  • Page 94 Chapter 7 Optional Accessories 7-6 EMI Filter The following table shows external EMI filter models for each CP2000 series AC motor drive. Users can choose corresponding zero phase reactor and applicable shielding cable according to required noise emission and electromagnetic disturbance rating, to make the best assembly and restrain electromagnetic disturbance.
  • Page 95 For models of Frame D to H: Only 1 zero phase reactor is required to be wired on the output side of the motor drive. The following table shows CP2000 series AC motor drives which have built-in EMI filters and specification of their corresponding shielding cable.
  • Page 96 All electrical equipment, including AC motor drives, will generate high-frequency/low-frequency noise and will interfere with peripheral equipment by radiation or conduction when in operation. By using an EMI filter with correct installation, much interference can be eliminated. It is recommended to use DELTA EMI filter to have the best interference elimination performance.
  • Page 97 Chapter 7 Optional Accessories 7-7 Digital Keypad 7-7-1 KPC-CE01 : M ai n Display D isp la y f re qu en cy, c u rr en t, v ol tage a nd e r ro r e tc. : S tatus Indicator F: F re qu en cy C omma nd H: O u tpu t F re qu en cy U: U ser D efi n ed U ni ts...
  • Page 98 Chapter 7 Optional Accessories Descriptions of LED Functions Descriptions Steady ON: operation indicator of the AC motor drive, including DC brake, zero speed, standby, restart after fault and speed search. Blinking: drive is decelerating to stop or in the status of base block. Steady OFF: drive doesn’t execute the operation command Steady ON: stop indicator of the AC motor drive.
  • Page 99 Chapter 7 Optional Accessories 7-7-2 Dimension 7-7-3 RJ45 Extension Lead for Digital Keypad Part # Description CBC-K3FT 3 feet RJ45 extension lead (approximately 0.9m) CBC-K5FT 5 feet RJ45 extension lead (approximately 1.5 m) CBC-K7FT 7 feet RJ45 extension lead (approximately 2.1 m) CBC-K10FT 10 feet RJ45 extension lead (approximately 3 m) CBC-K16FT...
  • Page 100 Chapter 7 Optional Accessories 7-8 Panel Mounting (MKC-KPPK) For MKC-KPPK model, user can choose wall mounting or embedded mounting, protection level is IP66. Applicable to the digital keypads (KPC-CC01 & KPC-CE01). Wall Mounting Embedded Mounting accessories*1 accessories*2 Screw *4 ~M4*p 0.7 *L8mm Screw *4 ~M4*p 0.7 *L8mm Torque: 10-12kg-cm (8.7-10.4lb-in.) Torque: 10-12kg-cm (8.7-10.4lb-in.)
  • Page 101 Chapter 7 Optional Accessories Wall Mounting Embedded Mounting www.maher.ir...
  • Page 102 Chapter 7 Optional Accessories 7-9 Conduit Box Kit Appearance Frame D0 Frame D Applicable models Applicable models VFD450CP43S-00; VFD550CP43S-00; VFD370CP23A-00; VFD450CP23A-00; VFD450CP43S-21; VFD550CP43S-21 VFD750CP43B-00; VFD900CP43A-00; VFD370CP23A-21; VFD450CP23A-21; VFD750CP43B-21; VFD900CP43A-21 Model number Model number M KC-DN1CB M KC-D0N1CB 『 』 『 』...
  • Page 103 Chapter 7 Optional Accessories Frame G Applicable models VFD2200CP43A-00 ； V FD2800CP43A-00 ； VFD2200CP43A-21 ； V FD2800CP43A-21 Model number 『 M KC-GN1CB 』 ITEM Description Qty. 1 Screw M *0.8*10L 2 Bushing Rubber 28 3 Bushing Rubber 44 4 Bushing Rubber 130 5 Conduit box cover 6 Conduit box base www.maher.ir...
  • Page 104 Chapter 7 Optional Accessories Conduit Box Installation Frame D0 Loosen the cover screws and press the tabs on each side of the cover to remove the cover, as shown in the following figure. Screw torque: 12~15kg-cm (10.4~13 Ib-in) Remove the 5 screws shown in the following figure. Screw torque:24~26kg-cm (20.8~22.6Ib-in) Install the conduit box by fasten the 5 screws shown in the following figure.
  • Page 105 Chapter 7 Optional Accessories Frame D Loosen the cover screws and press the tabs on each side of the cover to remove the cover, as shown in the following figure. Screw torque: 12~15kg-cm (10.4~13 Ib-in) Remove the 5 screws shown in the following figure. Screw torque:24~26kg-cm (20.8~22.6Ib-in) Install the conduit box by fasten the 5 screws shown in the following figure.
  • Page 106 Chapter 7 Optional Accessories Frame E 1. Loosen the 4 cover screws and lift the cover; Screw torque: 12~ 15 kg-cm (10.4~13Ib-in). 2. Fasten the 6 screws shown in the following figure and place the cover back to the original position. Screw torque: 24~26kg-cm (20.8~22.6Ib-in).
  • Page 107 Chapter 7 Optional Accessories Frame F Loosen the cover screws and press the tabs on each side of the cover to remove the cover, as shown in the following figure. Screw torque: 12~15kg-cm (10.4~13 Ib-in). Install the conduit box by fastens the 4 screws, as shown in the following figure. Screw torque: 24~26kg-cm (20.8~22.6Ib-in).
  • Page 108 Chapter 7 Optional Accessories Frame G On the conduit box, loosen 7 of the cover screws and remove the cover S crew torque: 24~26kg-cm 「 (20.8~22.6Ib-in) 」 . On the drive, loosen 4 of the cover screws a nd press the tabs on each side of the cover to remove the cover, as shown in the following figure.
  • Page 109 Chapter 7 Optional Accessories Fasten all the screws. Screw torque: 24~26kg-cm (20.8~22.6Ib-in). Place the cover back to the top and fasten the screws (as shown in the figure). Screw torque: 12~15kg-cm (10.4~13Ib-in). www.maher.ir...
  • Page 110 Chapter 7 Optional Accessories 7-10 Fan Kit Frames of the fan kit Frame A Heat sink Fan Model M KC-AFKM 『 』 Applicable Model VFD022CP23A-21 uses MKC-AFKM VFD037CP23A-21 uses MKC-AFKM VFD055CP23A-21 uses MKC-AFKM VFD022CP43B/4EB-21 uses MKC-AFKM VFD037CP43B/4EB-21 uses MKC-AFKM VFD040CP43A/4EA-21 uses MKC-AFKM VFD055CP43B/4EB-21 uses MKC-AFKM VFD075CP43B/4EB-21 uses MKC-AFKM2 Frame B...
  • Page 111 Chapter 7 Optional Accessories Frame C Capacitor Fan Model M KC-CFKB1 『 』 Applicable Model VFD185CP23A-21 VFD220CP23A-21 VFD300CP23A-21 Frame C Capacitor Fan Model M KC-CFKB2 『 』 Applicable Model VFD185C43A/43E; VFD220C43A/43E;VFD300C43A/43E Frame C Heat sink Fan 『 M KC-CFKM 』 Following Model use one set of MKC-CFKM: VFD220CP43A/4EA-21;...
  • Page 112 Chapter 7 Optional Accessories Frame E Heat sink Fan Model M KC-EFKM1 『 』 Applicable Model VFD550CP23A-00/21; VFD750CP23A-00/21 Frame E FRAME E:MKC-EFKM1 Heat sink Fan Model 『 M KC-EFKM2 』 Applicable Model VFD900CP23A-00/21; VFD1100CP43A-00/21 VFD1320CP43B-00/21; Frame E Capacitor Fan Model M KC-EFKB 『...
  • Page 113 Chapter 7 Optional Accessories Frame F Capacitor Fan Model M KC-FFKB 『 』 Applicable Model VFD1600CP43A-00/21; VFD1850CP43B-00/21 Frame G Heat sink Fan Model 『 M KC-GFKM 』 Applicable Model VFD2200CP43A-00/21; VFD2800CP43A-00/21 Frame H Heat sink Fan Model M KC-HFKM 『 』...
  • Page 114 Chapter 7 Optional Accessories Fan Removal Frame A Model M KC-AFKM : Heat Sink Fan 『 』 Applicable model VFD022CP23A-21; VFD037CP23A-21; VFD055CP23A-21; VFD022CP43B/4EB-21; VFD037CP43B/4EB- 21; VFD040CP43A/4EA-21; VFD055CP43B/4EB-21 Model 『 M KC-AFKM2 』 : Heat Sink Fan Applicable model VFD075CP43B/4EB-21 1. Refer to Figure 1, press the tabs on both side of the 2.
  • Page 115 Chapter 7 Optional Accessories Frame B Model M KC-BFKB C apacitor Fan 『 』 Applicable model VFD075CP23A-21; VFD110CP23A-21; VFD110CP43B/4EB-21; VFD150CP23A-21; VFD150CP43B/4EB- 21; VFD185CP43B/4EB-21 Disconnect fan power and pull out the fan by using flathead screwdriver. (As shown in the larger picture) Frame C Model M KC-CFKM...
  • Page 116 Chapter 7 Optional Accessories (As shown in Figure 2), remove the power connector, loosen the screw and remove the fan kit. When installing the fan kit, have the label on the fan kit facing inside of the motor drive. Screw’s torque force: 10~12kgf-cm (8.7~10.4(lb-in) Figure 2 Frame C Model...
  • Page 117 Chapter 7 Optional Accessories Frame D0 Model M KC-DFKB C apacitor Fan 『 』 Applicable model VFD450CP43S-00/21; VFD550CP43S-00/21 1. Loosen screw 1 and screw 2, press the tab on the 2. (Figure 2) Loosen screw 3, press the tab on the right right and left to remove the cover, follow the direction and the left to remove the cover.
  • Page 118 Chapter 7 Optional Accessories Frame D0 Model M KC-D0FKM H eat Sink Fan 『 』 Applicable model VFD450CP43S-00/21; VFD550CP43S-00/21 1. Loosen the screw and remove the fan kit. S crew torque: 24~26kgf-cm (20.8~22.6lb-in) 『 』 2. (As shown Figure 1) Before removing the fan, remove the cover by using a slotted screwdriver. Figure 1 Frame D Model...
  • Page 119 Chapter 7 Optional Accessories Frame D Model M KC-DFKM H eat Sink Fan 『 』 Applicable model VFD370CP23A-00/21; VFD450CP23A-00/21; VFD450CP43A-00/21; VFD550CP43A-00/21; VFD750CP43B- 00/21; VFD900CP43A-00/21; 1. Loosen the screw and remove the fan kit. S crew torque: 24~26kgf-cm (20.8~22.6lb-in) 『 』 2.
  • Page 120 Chapter 7 Optional Accessories Model M KC-EFKB C apacitor Fan 『 』 Applicable model VFD550CP23A-00/21; VFD750CP23A-00/21; VFD900CP23A-00/21; VFD1100CP43A-00/21; VFD1320CP43B-00/21 Loosen screw 1~2 (figure 3) and disconnect fan power and pull out the fan. (As shown in the enlarged picture 3) Screw1~2 T orque : 24~26kgf-cm (20.8~22.6lb-in) 『...
  • Page 121 Chapter 7 Optional Accessories Fan model M KC-FFKB C apacitor Fan 『 』 (2) Loosen the screw (figure 2) and removes the cover. (1) Loosen the screw (figure 1) and removes the cover. Screw torque: 24~26kg-cm (20.8~22.6Ib-in). Screw torque: 14~16kg-cm (12.2~13.9Ib-in). Figure 1 Figure 2 (3) Loosen the screws and remove the fan.
  • Page 122 Chapter 7 Optional Accessories (3) Loosen screw 1,2,3 and remove the protective ring (4) Lift the fan by putting your finger through the (as shown in figure 3) Screw torque: 14~16kg-cm protective holes, as indicates in 1 and 2 on the figure (12.2~13.9 Ib-in).
  • Page 123 Chapter 7 Optional Accessories (3) Disconnect the fan (figure 3). (4) Loosen the screw and remove the fan. Make sure fan power is properly disconnected before removal. Screw torque: 24~26kg-cm (20.8~22.6Ib-in). (figure Figure 3 Figure 4 www.maher.ir...
  • Page 124 Chapter 7 Optional Accessories 7-11 Flange Mounting Kit Applicable Models, Frame A~F Frame A 『 M KC-AFM1 』 Applicable model VFD022CP23A-21; VFD022CP43B/4EB-21; VFD037CP23A-21; Screw 1 *4 M3*P 0.5; L=6mm Screw 2*8 M6*P 1.0; L=16mm Accessories 1*1 Accessories 2*2 Accessories 3*2 M KC-AFM 『...
  • Page 125 Chapter 7 Optional Accessories M KC-AFM1 I nstallation 『 』 Install accessory 1 by fastening 4 of the screw 1(M3) ( . Screw torque: 6~8kg-cm (5.21~6.94Ib-in). figure 1) Figure 1 Install accessory 2&3 by fastening 2 of the screw 2(M6) ( .
  • Page 126 Chapter 7 Optional Accessories Plate installation, place 4 of the screw 2 (M6) ( through accessory 2&3 and the plate then fasten the figure 4) screws. Screw torque: 25~30kg-cm (21.7~26Ib-in). Figure 4 M KC-AFM Installation 『 』 Fasten screw*2(M6) and accessory 2 &3. Screw torque: 25~30kg-cm (21.7~26Ib-in). (figure 1) Figure 1 Fasten screw*2(M6) and accessory 2 &3.
  • Page 127 Chapter 7 Optional Accessories Plate installation, place 4 of the screw *4 (M6) through accessory 2&3 and the plate then fasten the screws. Screw torque: 25~30kg-cm (21.7~26Ib-in). (figure 3) Figure 3 www.maher.ir...
  • Page 128 Chapter 7 Optional Accessories Frame B M KC-BFM 『 』 Applicable model VFD075CP23A-21; VFD110CP23A-21; VFD110CP43B/4EB-21; VFD150CP23A-21; VFD150CP43B/4EB-21; VFD185CP43B/4EB-21; Screw 1 *4 ~ M8*P 1.25; Screw 2*6 ~ M6*P 1.0; Accessory 1*2 Accessory 2*2 Cutout dimension Unit: mm [inch] www.maher.ir...
  • Page 129 Chapter 7 Optional Accessories M KC-BFM I nstallation 『 』 Install accessory 1& 2 by fastening 4 of the screw 1(M8). Screw torque: 40~45kg-cm (34.7~39.0Ib-in). (As shown in the following figure) Plate installation, place 6 of the screw 2 (M6) through accessory 1&2 and the plate then fasten the screws. Screw torque: 25~30kg-cm (21.7~26Ib-in).
  • Page 130 Chapter 7 Optional Accessories Frame C M KC-CFM 『 』 Applicable model VFD185CP23A-21; VFD220CP23A-21; VFD220CP43A/4EA-21; VFD300CP23A-21; VFD300CP43B/4EB-21; VFD370CP43B/4EB-21; Screw 1*4 ~ M8*P 1.25; Screw 2*8 ~ M6*P 1.0; Accessory 1*2 Accessory 2*2 Cutout dimension Unit: mm [inch] www.maher.ir...
  • Page 131 Chapter 7 Optional Accessories M KC-CFM I nstallation 『 』 Install accessory 1& 2 by fastening 4 of the screw 1(M8). Screw torque: 50~55kg-cm (43.4~47.7Ib-in). (As shown in the following figure) Plate installation, place 8 of the screw 2 (M6) through Accessory 1&2 and the plate then fasten the screws. Screw torque: 25~30kg-cm (21.7~26Ib-in).
  • Page 132 Chapter 7 Optional Accessories Frame D0 Applicable model VFD450CP43S-00/21; VFD550CP43S-00/21 Cutout dimension Unit: mm [inch] M10*P1.5(4X) 11.0[0.43](4X) www.maher.ir...
  • Page 133 Chapter 7 Optional Accessories Frame D Applicable model VFD370CP23A-00/21; VFD450CP23A-00/21; VFD750CP43B-00/21; VFD900CP43A-00/21 Cutout dimension Unit: mm [inch] M10*P1.5(4X) 11.0[0.43](4X) www.maher.ir...
  • Page 134 Chapter 7 Optional Accessories Frame E Applicable model VFD550CP23A-00/21; VFD750CP23A-00/21; VFD900CP23A-00/21; VFD1100CP43A-00/21; VFD1320CP43B-00/21; Cutout dimension Unit: mm [inch] www.maher.ir...
  • Page 135 Chapter 7 Optional Accessories Frame D0 & D & E 1. Loosen 8 screws and remove Fixture 2 ( as shown in 2. Loosen 10 screws and remove Fixture 1 (as shown the following figure). in the following figure). 3. Fasten 4 screws (as shown in the following figure). 4.
  • Page 136 Chapter 7 Optional Accessories Frame F Applicable model VFD1600CP43A-00/21; VFD1850CP43B-00/21 Cutout dimension Unit: mm [inch] M12*P1.75(4X) 13.0[0.51](4X) www.maher.ir...
  • Page 137 Chapter 7 Optional Accessories Frame F 1. Loosen 12 screws and remove Fixture 2. 2. Loosen 12 screws and remove Fixture 2. Screw torque: 24~26kg-cm (20.8~22.6Ib-in). FIXTURE 2 FIXTURE2 3. Loosen screw 13 ~26 and remove Fixture 1. Install Fixture 1 by fasten screw 13 ~26 Screw torque: 24~26kg-cm (20.8~22.6Ib-in).
  • Page 138 RJ-45 in RS-485 connector for users to wire conveniently. And its tiny dimension, handy use of plug-and-play and hot-swap provide more conveniences for connecting all DELTA IABU products to your PC. Applicable Models: All DELTA IABU products.
  • Page 139 Chapter 7 Optional Accessories RJ-45 Description Description Reserved Reserved Reserved 3. Preparations before Driver Installation Please extract the driver file (IFD6530_Drivers.exe) by following steps. You could find driver file (IFD6530_Drivers.exe) in the CD supplied with IFD6530. Note: DO NOT connect IFD6530 to PC before extracting the driver file. STEP 1 STEP 2 STEP 3...
  • Page 140 Chapter 7 Optional Accessories 4. Driver Installation After connecting IFD6530 to PC, please install driver by following steps. www.maher.ir...
  • Page 141 Chapter 7 Optional Accessories 5. LED Display 1. Steady Green LED ON: power is ON. 2. Blinking orange LED: data is transmitting. www.maher.ir...
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  • Page 143: Chapter 8 Option Cards

    Chapter 8 Optional Cards Chapter 8 Option Cards Please select applicable option cards for your drive or contact local distributor for suggestion. To prevent drive damage during installation, please removes the digital keypad and the cover before wiring. Refer to the following instruction. 8-1 Removed key cover Frame A &...
  • Page 144 Chapter 8 Optional Cards Frame E Slightly lift the cover then pull to remove. Screw Torque: 12~15Kg-cm [10.4~13lb-in.] Frame F Screw Torque: 12~ 15 Kg-cm [10.4~13lb-in.] Frame G Screw Torque: 12~15Kg-cm [10.4~13lb-in.] www.maher.ir...
  • Page 145 Chapter 8 Optional Cards Frame H Screw Torque: 14~16Kg-cm [12.15~13.89lb-in.] 1 RJ45 (Socket) for digital keypad KPC-CC01; KPC-CE01 Please refer to CH10 Digital Keypad for more details on Slot 3 KPC-CE01. Please refer to CH10 Digital Keypad for more details on optional accessory RJ45 extension cable.
  • Page 146 Chapter 8 Optional Cards 8-2 Screws Specification for option card terminals: Wire gauge 24~12AWG 0 .205~3.31mm EMC-D42A （ ） EMC-D611A Torque 5Kg-cm [4.34Ib-in] EMC-BPS01 Wire gauge 26~16AWG 0 128~1.31mm （ ） EMC-R6AA Torque 8Kg-cm [6.94Ib-in] I/O & Relay extension card (Slot 3) EMC-D42A EMC-R6AA EMC-BPS01...
  • Page 147 Chapter 8 Optional Cards Communication extension card (Slot 1) CMC-DN01 CMC-PD01 EMC-COP01 CMC-MOD01/ CMC-EIP01 www.maher.ir...
  • Page 148 Chapter 8 Optional Cards Extension Card intallation www.maher.ir...
  • Page 149 Chapter 8 Optional Cards Disconneting the extension card www.maher.ir...
  • Page 150 Chapter 8 Optional Cards 8-3 EMC-D42A Terminals Descriptions Common for Multi-function input terminals Select SINK N PN /SOURCE P NP in J1 jumper / external power （ ） （ ） supply Refer to parameters 02-26~02-29 to program the multi-function inputs MI10~MI13. Internal power is applied from terminal E24: +24Vdc±5% 200mA, MI10~ MI13 External power +24VDC: max.
  • Page 151 Chapter 8 Optional Cards 8-6 EMC-BPS01 Terminals Descriptions Input power: 24V±5% Maximum input current:0.5A External Power Note: Supply 1) Do not connect control terminal +24V (Digital control signal common: SOURCE) directly to the EMC-BPS01input terminal 24V. 2) Do not connect control terminal GND directly to the EMC-BPS01 input termina GND.
  • Page 152 Transmission cable Category 5e shielding 100M 10/100 Mbps Auto-Detect Transmission speed ICMP, IP, TCP, UDP, DHCP, HTTP, SMTP, MODBUS OVER TCP/IP, Network protocol Delta Configuration Electrical Specification Power supply voltage 5VDC (supply by the AC motor drive) Insulation voltage Power consumption 0.8W...
  • Page 153 Chapter 8 Optional Cards Environment ESD (IEC 61800-5-1, IEC 61000-4-2) EFT (IEC 61800-5-1, IEC 61000-4-4) Noise immunity Surge Test (IEC 61800-5-1, IEC 61000-4-5) Conducted Susceptibility Test (IEC 61800-5-1, IEC 61000-4-6) Operation: -10° C ~ 50° C (temperature), 90% (humidity) Operation/storage Storage: -25°...
  • Page 154 Chapter 8 Optional Cards Decoding method for Decoding method for Delta AC motor P09-30 communication drive P09-75 IP setting Static IP(0) / Dynamic distribution IP(1) IP address -1 IP address 192.168.1.5 P09-76 P09-77 IP address -2 IP address 192.168.1.5 P09-78 IP address -3 IP address 192.168.1.5...
  • Page 155 Chapter 8 Optional Cards LED Indicator & Troubleshooting LED Indicators Status Indication How to correct it? Power supply in normal status POWER Green No power supply Check the power supply Network connection in normal status Flashes Network in operation LINK Green Network not connected Check if the network cable is...
  • Page 156 Chapter 8 Optional Cards 8-8 CMC-PD01 Features Supports PZD control data exchange. Supports PKW polling AC motor drive parameters. Supports user diagnosis function. Auto-detects baud rates; supports Max. 12Mbps. Product Profile 1. NET indicator 2. POWER indicator 3. Positioning hole 4.
  • Page 157 Chapter 8 Optional Cards Environment ESD(IEC 61800-5-1,IEC 6100-4-2) EFT(IEC 61800-5-1,IEC 6100-4-4) Noise immunity Surge Teat(IEC 61800-5-1,IEC 6100-4-5) Conducted Susceptibility Test(IEC 61800-5-1,IEC 6100-4-6) Operation: -10ºC ~ 50ºC (temperature), 90% (humidity) Operation /storage Storage: -25ºC ~ 70ºC (temperature), 95% (humidity) Shock / vibration International standards: IEC61131-2, IEC68-2-6 (TEST Fc)/IEC61131-2 &...
  • Page 158 Chapter 8 Optional Cards 8-9 CMC-DN01 Functions Based on the high-speed communication interface of Delta HSSP protocol, able to conduct immediate control to AC motor drive. Supports Group 2 only connection and polling I/O data exchange. For I/O mapping, supports Max. 32 words of input and 32 words of output.
  • Page 159 Chapter 8 Optional Cards Electrical Specification Power supply voltage 5VDC (supplied by AC motor drive) 500VDC Insulation voltage Communication wire 0.85W power consumption Power consumption Weight Environment ESD (IEC 61800-5-1,IEC 6100-4-2) EFT (IEC 61800-5-1,IEC 6100-4-4) Noise immunity Surge Teat(IEC 61800-5-1,IEC 6100-4-5) Conducted Susceptibility Test (IEC 61800-5-1,IEC 6100-4-6) Operation: -10ºC ~ 50ºC (temperature), 90% (humidity) Operation /storage...
  • Page 160 Chapter 8 Optional Cards NS LED LED status Indication How to correct it? 1. Check the power of CMC-DN01 and see if the connection is normal. No power supply or CMC-DN01 has 2. Make sure at least one or more nodes are on the not completed MAC ID test yet.
  • Page 161 1 Port Transmission method IEEE 802.3, IEEE 802.3u Transmission cable Category 5e shielding 100M Transmission speed 10/100 Mbps Auto-Detect ICMP, IP, TCP, UDP, DHCP, HTTP, SMTP, MODBUS OVER TCP/IP, EtherNet/IP, Delta Network protocol Configuration Electrical Specification Weight Insulation voltage 500VDC Power consumption 0.8W...
  • Page 162 Chapter 8 Optional Cards Environment ESD (IEC 61800-5-1,IEC 61000-4-2) EFT (IEC 61800-5-1,IEC 61000-4-4) Noise immunity Surge Test (IEC 61800-5-1,IEC 61000-4-5) Conducted Susceptibility Test (IEC 61800-5-1,IEC 61000-4-6) Operation: -10° C ~ 50° C (temperature), 90% (humidity) Operation/storage Storage: -25° C ~ 70° C (temperature), 95% (humidity) Vibration/shock International standard: IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC 60068-2-27 immunity...
  • Page 163 Source of operation The operation command is controlled by P00-21 command setting communication card. Decoding method for The decoding method for Delta AC motor P09-30 communication drive P09-75 IP setting Static IP(0) / Dynamic distribution IP(1) P09-76 IP address -1 IP address 192.168.1.5...
  • Page 164 Chapter 8 Optional Cards Disconnecting CMC- EIP01 from VFD-CP2000 1. Switch off the power supply of VFD-CP2000. 2. Remove the two screws (see Figure 6). 3. Twist opens the card clip and inserts the slot type screwdriver to the hollow to prize the PCB off the card clip (see Figure 7).
  • Page 165 Chapter 8 Optional Cards Abnormality Cause How to correct it? Poor contact to RJ-45 Make sure RJ-45 connector is connected to connector Ethernet port. CMC-EIP01 not connected to Make sure CMC-EIP01 is connected to network. network No communication PC and CMC-EIP01 in card found Search by IP or set up relevant settings by AC different networks and blocked...
  • Page 166 Chapter 8 Optional Cards 8-11 EMC-COP01 Built-in EMC-COP01 card are available in VFDXXXC23E/VFDXXXC43E series. Position of terminal resistance RJ-45 Pin definition Pin name Definition CAN_H CAN_H bus line (dominant high) CAN_L CAN_L bus line (dominant low) CAN_GND Ground/0V/V- CAN_GND Ground/0V/V- R S 4 8 5 s o c k e t Specifications Interface...
  • Page 167 Chapter 8 Optional Cards CANopen Dimension Model: TAP-CN03 NOTE For more information on CANopen, please refer to Chapter 15 CANopen Overview or CANopen user manual can also be downloaded on Delta website: http://www.delta.com.tw/industrialautomation/ www.maher.ir...
  • Page 168 Chapter 8 Optional Cards [This page intentionally left blank] www.maher.ir...

  • Page 169: Chapter 9 Specifications

    09 Specifications Chapter 9 Specifications 9-1 230V Series Frame Model: VFD_ _ _CP23_-_ _ Rated output capacity (kVA) Rated output current Applicable motor output (kW) Applicable motor output (HP) Overload tolerance 120% of rated current for 1 minute furing every 5 minutes Max.
  • Page 170 09 Specifications 9-2 460V Series Frame Model: VFD_ _ _CP43_-_ _ VFD_ _ _CP4E_-_ _ Rated output 10.4 14.3 capacity (kVA) Rated output 4.2* 5.5* 8.5* 10.5 current (A) Applicable motor 0.75 18.5 output (kW) Applicable motor output (HP) Overload tolerance 120% of rated current for 1 minute furing every 5 minutes Max.output 600.00Hz...
  • Page 171 09 Specifications Frame Model: VFD_ _ _ _CP43_-_ _ 1100 1320 1600 1850 2200 2800 3150 3550 4000 Rated output capacity (kVA) Rated output 150* 260* 370* current (A) Applicable motor output (kW) Applicable motor output (HP) Overload tolerance 120% of rated current for 1 minute furing every 5 minutes Max.output 600.00Hz 400.00Hz...
  • Page 172 09 Specifications General Specifications Control Method 1: V/F, 2: SVC Starting Torque Reach up to 160% or above at 0.5Hz. V/F Curve 4 point adjustable V/F curve and square curve Speed Response Ability 5Hz (vector control can reach up to 40Hz) Light duty: max.
  • Page 173 09 Specifications 9-3 Environment for Operation, Storage and Transportation Do NOT expose the AC motor drive in the bad environment, such as dust, direct sunlight, corrosive/inflammable gasses, humidity, liquid and vibration environment. The salt in the air must be less than 0.01mg/cm every year.
  • Page 174 09 Specifications 9-5 Derating of Ambient Temperature and Altitude UL Open- Type/ IP20 Derating for ambient temperature UL TYPE1/ IP20 UL OPEN TYPE/ IP20_side by side 1 0 0 % 9 0 % 8 0 % 7 0 % 6 0 % 5 0 % 4 0 % Ambient Temperature(degree C)
  • Page 175 1000~3000m, decrease 2% of rated current or lower 0.5 ℃ High Altitude temperature for every 100m increase in altitude. Maximum altitude for Corner Grounded is 2000m. Contact Delta for more information, if you need to use this motor drive at an altitude of 2000m or higher. www.maher.ir...

  • Page 176: Chapter 10 Digital Keypad

    Chapter 10 Digital Keypad Chapter 10 Digital Keypad 10-1 Descriptions of Digital Keypad 10-2 Function of Digital Keypad KPC-CC01 10-3 TPEditor Installation Instruction 10-4 Fault Code Description of Digital Keypad KPC-CC01 www.maher.ir...
  • Page 177 Its protection level is IP66. The maximum RJ45 extension lead is 5 m (16ft) This keypad can only be used on Delta’s motor drive C2000, CH2000 and CP2000. Descriptions of Keypad Functions Descriptions Start Operation Key It is only valid when the source of operation command is from the keypad.
  • Page 178 F4 is a speed setting key for adding/deleting user defined parameters. Other functions must be defined by TPEditor first. TPEditor software V1.40 or later is available for download at: http://www.delta.com.tw/product/em/download/download_main.asp?act=3&pid=3&cid=3& tpid=3 Installation Instruction for TPEditor is on page 10-15 of this chapter.
  • Page 179 Chapter 10 Digital Keypad Descriptions of LED Functions Descriptions Steady ON: operation indicator of the AC motor drive, including DC brake, zero speed, standby, restart after fault and speed search. Blinking: drive is decelerating to stop or in the status of base block. Steady OFF: drive doesn’t execute the operation command Steady ON: stop indicator of the AC motor drive.
  • Page 180 Startup page can only display pictures, no flash. When Power ON, it will display startup page then the main page. The main page displays Delta’s default setting F/H/A/U, the display order can be set by Pr.00.03 (Startup display). When the selected item is U page, use left key and right key to switch between the items, the display order of U page is set by Pr.00.04 (User display).
  • Page 181 Chapter 10 Digital Keypad Display Icon Display item Parameter Setup For example: Setup source of master frequency command. Once in the Group 00 Motor Drive Parameter, Use Up/Down key to select parameter 20: Auto Frequency Command. When this parameter is selected, press ENTER key to go to this parameter’s setting menu.
  • Page 182 Chapter 10 Digital Keypad Begin to copy parameters until it is done. Once copying parameters is do ne, keypad will automatically be back to this screen. Example: Saved in the keypad. 1. Once copying parameters is done, keypad will automatically be back to this screen. 2.
  • Page 183 Turn off the power and turn on the power again will not lock keypad. PLC Function When activate and stop PLC function, the PLC status will be displayed on main page of Delta default setting. Optipn 2: Enable PLC function Press Up/Down key to select a PLC’s function.
  • Page 184 Chapter 10 Digital Keypad 1 Select 1: Save in the motor drive. 2. Press ENTER key to go to “Save in the motor drive” screen. Begin to copy PLC until it is done. Once copying PLC is done, keypad will automatically be back to this screen.
  • Page 185 Chapter 10 Digital Keypad Press Right key to see the date of copying parameters. Press Right key to see the time of copying parameters. Fault record Able to store 6 error code (Keypad V1.02 and previous versions) Able to store 20 error code(Keypad V1.0e3 and later version) The most recent error record is shown as the first record.
  • Page 186 Chapter 10 Digital Keypad 2. VFPG Mode 6. Source of the Master Frequency 3. SVC Mode Command (AUTO) (P00-20) 4. FOCPG Mode 7. Source of the Operation Command 5. TQCPG Mode (AUTO) (P00-21) 6. My Mode 8. Stop Method (P00-22) 9.
  • Page 187 Chapter 10 Digital Keypad 28. ASR Control (I) 1 (P11-07) 29. ASR Control ( P) 2 (P11-08) 30. ASR Control (I) 2 (P11-09) 31. P Gain of Zero Speed (P11-10) 32. I Gain of Zero Speed (P11-11) SVC Mode Items Parameter Protection Password Input (P00-07) Parameter Protection Password...
  • Page 188 Chapter 10 Digital Keypad FOCPG Mode Items 1. Parameter Protection Password Input (P00-07) 2. Parameter Protection Password Setting (P00-08) 3. Control Mode (P00-10) 4. Control of Speed Mode (P00-11) 01: Password Decoder 5. Source of the Master Frequency Command (AUTO) (P00-20) 6.
  • Page 189 Chapter 10 Digital Keypad 12. Rated Speed of Induction Motor 1 (P05-03) 13. Pole Number of Induction Motor 1 (P05-04) 14. No-load Current of Induction Motor 1 (P05-05) 15. Over-voltage Stall Prevention (P06-01) 16. Software Brake Level (P07-00) 17. Encoder Type Selection (P10-00) 18.
  • Page 190 Chapter 10 Digital Keypad 4. After pressing ENTER to delete <01 Control Mode>, the <02 Maximum Operating Frequency > will automatically replace <01 Control Mode>. Display setup 1. Contrast Use Up/Down key to adjust the setting value. After selecting a setting value. Press ENTER to see screen’s display after contrast is adjusted to be +10.
  • Page 191 Chapter 10 Digital Keypad When the setting value is 10 Min, the backlight will be off in 10 minutes. Time setting Time setup Use Up/Down key to set up Year 2009/01/01 _ _ : _ _ :_ _ Use Left/Right key to select Use Up/Down key to set up Month Year, Month, Day, Hour, Minute or Second to set up...
  • Page 192 “user defined” option will dispay a blank page. USB/RS-485 Communication Interface-IFD6530 Please refer to Chapter 07 Optional Acessories for more detail. TPEditor Go to Delta’s website to download TPEditor V1.40 or later versions. http://www.delta.com.tw/product/em/download/download_main.asp?act=3 &pid=3&cid=3&tpid=3 12. Main page 1. Default page 60.00Hz...
  • Page 193 Chapter 10 Digital Keypad 13. PC Link TPEditor: This function allows users to connect the keypad to a computer then to download and edit user defined pages. Click ENTER to go to <Waiting to connect to PC> In TPEditor, choose <Communication>, then choose “Write to HMI” Choose <YES>...
  • Page 194 Chapter 10 Digital Keypad Use Up/Down key to select a parameter group to upload to VFDSoft. Press ENTER Waiting to connect to PC Open VFDSoft, choose <Parameter Manager function> In Parameter Manager, choose <Load parameter table from KPC-CC01> Choose the right communication port and click OK www.maher.ir...
  • Page 195 Chapter 10 Digital Keypad Start to upload parameters to VFDSoft Uploading parameter is completed Before using the user defined starting screen and user defined main screen, the starting screen setup and the main screen setup have to be preset as user defined. If the user defined page are not downloaded to KPC-CC01, the starting screen and the main screen will be blank.
  • Page 196 Chapter 10 Digital Keypad Other display When fault occur, the menu will display: Fault Warning CE01 Oc at accel Comm. Error 1 1. Press ENTER and start RESET. If still no response, please contact local distributor or return to the factory. To view the fault DC BUS voltage, output current and output voltage, press “MENU”...
  • Page 197 2. Go to File(F) Click on New. The Window below will pop up. At the device type, click on the drop down menu and choose DELTA VFD-C Inverter. At the TP type, click on the drop down menu and choose VFD-C KeyPad.
  • Page 198 Chapter 10 Digital Keypad 5. Static Text . Open a blank page, click once on this button , and then double click on that blank page. The following windows will pop up. 6. Static Bitmap Open a blank page, then click once on this button and then double click on that blank page.
  • Page 199 Chapter 10 Digital Keypad 8. Finish editing the keypad starting screen and select Communication>Input User Defined Keypad Starting Screen. 9. Downloading setting: Go to Tool > Communication. Set up communication port and speed of IFD6530. 10. Only three speed selections are available: 9600 bps, 19200 bps and 38400 bps. 11.
  • Page 200 Chapter 10 Digital Keypad Edit Main Page & Example of Download Go to editing page, select EditàAdd one page or press the button ADD on the right hand side of the HMI page to increase number of pages to edit. This keypad currently support up to 256 pages. On the bottom right-hand corner of the HMI, click on a page number to edit or go to VIEW >HMI page to start editing main page.
  • Page 201 Chapter 10 Digital Keypad Scale Setting : On the Tool Bar, click on this for Scale Setting. You can also edit Scale Setting in the Property Window on the right hand side of your computer screen. Scale Position: Click on the drop down list to choose which position that you need to place a scale. Scale Side: Click on the drop down list to choose if you want to number your scale from smaller number to bigger number or from big to small.
  • Page 202 Chapter 10 Digital Keypad Button : Currently this function only allows the Keypad to switch pages, other functions are not yet available. Text input function and Image inserted functions are not yet supported. Double click on to open set up window. <Button Type>...
  • Page 203 Chapter 10 Digital Keypad Clock Display Setting : The setup window of the Clock Display is shown as the image below. Time, Day or Date can be displayed on the keypad. Open a new file and click once in that window, you will see the following In the clock display setting, you can choose to display Time, Day or Date on the Keypad.
  • Page 204 Chapter 10 Digital Keypad 10. Numeric Input Setting This menu allows you to provide parameters or communication ports and to input numbers. Click once on this button Open a new file and double click on that window, you will see the following: Related Device: There are two blank spaces to fill in, one is <Write>...
  • Page 205 Chapter 10 Digital Keypad 10-4 Digital Keypad KPC-CC01 Fault Codes and Descriptions Following fault codes and description are for digital keypad KPC-CC01 with version V1.01 and version higher. LCM Display * Description Corrective Actions An error has occurred on keypad’s flash memory. 1.
  • Page 206 Chapter 10 Digital Keypad Warning Code LCM Display * Description Corrective Actions Motor drive doesn’t accept the communication command sent from keypad. 1. Verify if the keypad is properly connected to the Warning motor drive on the communication contact by a Modbus function code error CE01 communication cable such as RJ-45.
  • Page 207 Chapter 10 Digital Keypad File Copy Setting Fault Description LCM Display * Description Corrective Actions The property of the parameter/file is read-only and File 1 cannot be written to. Parameter and file are read o nly Err 1 1. Verify the specification on the user manual. If the solution above doesn’t work, contact your local Read Only authorized dealer.
  • Page 208 Chapter 10 Digital Keypad LCM Display * Description Corrective Actions A setting cannot be made because the password is incorrect. 1. Verify if the password is correct. If the password is File 1 correct, try to make the setting again. File is locked with password Err 10 2.

  • Page 209: Chapter 11 Summary Of Parameters

    Chapter 11 Summary of Parameters Chapter 11 Summary of Parameters This chapter provides summary of parameter settings for users to gather the parameter setting ranges, factory settings and set parameters. The parameters can be set, changed and reset by the digital keypad.
  • Page 210 Chapter 11 Summary of Parameters Factory Parameter Function Setting Setting 43: 460V, 250HP(185kW) 45: 460V, 300HP(220kW) 47: 460V, 375HP(280kW) 49: 460V, 425HP(315kW) 51: 460V, 475HP(355kW) 53: 460V, 536HP(400kW) 90: 230V, 4HP (3.0kW) 91: 460V, 4HP (3.0kW) 93: 460V, 5.5HP (4.0kW) Display AC Motor 00-01 Display by models...
  • Page 211 Chapter 11 Summary of Parameters Factory Parameter Function Setting Setting 18: Multi-step speed (S) 19: The corresponding CPU pin status of digital input (d.) 20: The corresponding CPU pin status of digital output (O.) 21: Reserved 22: Reserved 23: Reserved 24: Reserved 25: Overload counting (0.00~100.00%) (h.) 26: Ground Fault GFF (Unit: %) (G)
  • Page 212 Chapter 11 Summary of Parameters Factory Parameter Function Setting Setting 0: VF (V/F control) 1: Reserved 2: SVC (Sensor-Less Vector Control) 3: Reserved 00-11 Velocity Control Mode 4: Reserved 5: Reserved 6: Reserved 7: Reserved 00-12 Reserved 00-15 Loading mode 0: Light duty 00-16 selection...
  • Page 213 Chapter 11 Summary of Parameters Factory Parameter Function Setting Setting 0: Digital keypad 1: External analog input, keypad “STOP” is disabled. Source of the 2: RS485 serial communication, keypad 00-21 Operation Command “STOP” is disabled. (AUTO) 3: External UP/DOWN terminal 4: Reserved 5: Communication card (no CANopen card) 0: Ramp to stop...
  • Page 214 Chapter 11 Summary of Parameters Factory Parameter Function Setting Setting 01AxH: inWG 01BxH: ftWG 01CxH: Psi 01DxH: Atm 01ExH: L/s 01FxH: L/m 020xH: L/h 021xH: m3/s 022xH: m3/h 023xH: GPM 024xH: CFM Pr. 00-25 bit 0~3=0001B: No function: 0.0 Setting: 0.1~6553.5 Pr.
  • Page 215 Chapter 11 Summary of Parameters Factory Parameter Function Setting Setting 2: The drive still follows the setting at Remote while switching to Local. For example, if the setting at Remote is "running", the drive keeps on "running" even after the drive is switched from Remote to Local.
  • Page 216 Chapter 11 Summary of Parameters Factory Parameter Function Setting Setting Software Version 00-50 Read only Read only (date) 00-51 Reserved 00-61 www.maher.ir...
  • Page 217 Chapter 11 Summary of Parameters 01 Basic Parameter Factory Parameter Explanation Settings Setting Max. Operating 50.00~600.00Hz 60.00/ 01-00 Frequency (Hz) 45KW (60HP) and above: 0.00~400.00Hz 50.00 Motor1: Max Output 60.00/ 01-01 0.00~600.00Hz Frequency (Hz) 50.00 Motor1: Max Output 230V models: 0.0V~255.0V 220.0 01-02 Voltage (V)
  • Page 218 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting S-curve for Deceleration 01-26 Departure Time 1 Pr.01-45=0: 0.00~25.00 sec. 0.20/ Pr.01-45=1: 0.0~250.0 sec. S-curve for Deceleration 01-27 Arrival Time 2 Upper limit of Frequency 01-28 0.00~600.00Hz 0.00 1 setting not allowed Lower limit of Frequency 01-29 0.00~600.00Hz...
  • Page 219 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting 9: 50Hz, medium starting torque 10: 50Hz, large staring torque 11: 60Hz, medium startin torque 12: 60Hz, large starting torque 13: 90Hz, voltage is saturated when it’s 60Hz 14: 120Hz, voltage is saturated when it’s 60Hz 15: 180Hz, voltage is saturated when it’s 60Hz...
  • Page 220 Chapter 11 Summary of Parameters 02 Digital Input/Output Parameters Factory Parameter Explanation Settings Setting 0: 2-wire mode 1, power on for operation control 2-wire/3-wire Operation 02-00 1: 2-wire mode 2, power on for operation Control control 2: 3-wire, power on for operation control 0: No function 1: Multi-step speed command 1 Multi-function Input...
  • Page 221 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting 32: Reserved 33: Reserved Multi-function Input 34: Reserved 02-08 Command 8 (MI8) 35: Reserved 36: Reserved 37: Reserved 38: Disable EEPROM write function Input terminal of I/O 39: Reserved 02-26 extension card (MI10) 40: Force coast to stop 41: HAND switch...
  • Page 222 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting 0: No function 1: Operation Indication RLY1: Multi Output 02-13 2: Operation speed attained Terminal 4: Desired frequency attained 2 (Pr. 02-24) 5: Zero speed (Frequency command) 6: Zero speed, include STOP (Frequency command) RLY2: Multi Output 02-14...
  • Page 223 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting 42: Reserved 43: Reserved Output terminal of the I/O 44: Low current output 02-42 extension card (MO16) 45: UVW magnetic contactor enabled 46: Reserved 47: Brake output closed 48: Reserved Output terminal of the I/O 49: Reserved 02-43...
  • Page 224 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting Output Current Level 02-33 Setting for Multi-function 0~100% External Terminals Output frequency setting 02-34 for multi-function output 0.00~600.00Hz 0.00 terminal External Operation 0: Disabled 02-35 Control Selection after 1: Drive runs if run command exists after Reset and Activate reset or power on.
  • Page 225 Chapter 11 Summary of Parameters 03 Analog Input / Output Parameter Factory Parameter Explanation Settings Setting 0: No function 1: Frequency command (torque limit under torque control mode) 03-00 Analog Input 1 (AVI1) 2: Reserved 3: Reserved 4: PID target value 5: PID feedback signal 6: PTC thermistor input value 7: Reserved...
  • Page 226 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting Analog Input Gain 2 03-14 -500.0 ~ 500.0 % 100.0 (AVI 2) Analog Input Filter Time 03-15 0.00~20.00 sec. 0.01 (AVI1) Analog Input Filter Time 03-16 0.00~20.00 sec. 0.01 (ACI) Analog Input Filter Time 03-17 0.00~20.00 sec.
  • Page 227 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting 0: Absolute output voltage Analog Output 2 Value 1: Output 0V in REV direction; 03-25 in REV Direction output 0-10V in FWD direction (AFM2) 2: Output 5-0V in REV direction; output 5-10V in FWD direction 03-26 Reserved...
  • Page 228 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting 03-28=0: 0.00~10.00 (V) 03-53 AVI1 Mid Point 5.00 03-28 ≠ 0 : 0.00~20.00 (mA) AVI1 Mid Point 03-54 0.00~100.00% Percentage 03-28=0: 0.00~10.00 (V) 03-55 AVI1 High Point 10.00 03-28 0 : 0.00~20.00 (mA) ≠...
  • Page 229 Chapter 11 Summary of Parameters 04 Multi-step Speed Parameters Factory Parameter Explanation Settings Setting 04-00 Step Speed Frequency 0.00~600.00Hz 04-01 Step Speed Frequency 0.00~600.00Hz 04-02 Step Speed Frequency 0.00~600.00Hz 04-03 Step Speed Frequency 0.00~600.00Hz 04-04 Step Speed Frequency 0.00~600.00Hz 04-05 Step Speed Frequency 0.00~600.00Hz 04-06...
  • Page 230 Chapter 11 Summary of Parameters 05 Motor Parameters (IM: Induction Motor; PM: Permanent Magnet Motor) Factory Parameter Explanation Settings Setting 0: No function 1: Measure IM in dynamic status (motor 05-00 Motor Auto Tuning spinning) (Rs, Rr, Lm, Lx, no-load current) 2: Measure IM in static status (motor not spinning) Full-Load current of IM 1...
  • Page 231 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting Frequency for 05-23 Y-connection/ 0.00~600.00Hz 60.00 △ -connection Switch of IM Y-connection/ D isable ： 05-24 △ -connection Switch of IM E nable ： Delay Time for 05-25 Y-connection/ 0.000~60.000 sec. 0.200 △...
  • Page 232 Chapter 11 Summary of Parameters 06 Protection Parameters Factory Parameter Explanation Settings setting 180.0/ 230V: 150.0~220.0Vdc 360.0 Frame E and above: 190.0~220.0Vdc Frame E 06-00 Low Voltage Level 460V: 300.0~440.0Vdc and above: Frame E and above: 380.0~440.0Vdc 200.0/ 400.0 Over-voltage Stall 230V: 350.0~450.0Vdc 380.0/ 06-01...
  • Page 233 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings setting 0: No function 1: Over-torque detection during constant speed operation, continue to operate after detection. 2: Over-torque detection during constant Over-torque Detection 06-09 speed operation, stop operation after Selection (OT2) detection.
  • Page 234 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings setting 19: tH2o (TH2 open: capacitance over-heat protection error) Fourth Most Recent Error 20: Reserved 06-20 Record 21: Drive over-load (oL) (When current is 150% of the rated current, the drive will be overloaded.) 22: Electronics thermal relay 1 (EoL1) 23: Electronics thermal relay 2 (EoL2)
  • Page 235 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings setting 62: Decel. energy bakup error (dEb) 63: Slip error (oSL) 64: Electromagnet switch error (ryF) 65: Reserved 66: Reserved 67: Reserved 68: Reserved 69: Reserved 70: Reserved 71: Reserved 72: Channel 1 (STO1~SCM1) internal hardware error 73: External safety gate S1 74: FIRE mode output...
  • Page 236 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings setting 104: CANopen hardware disconnect (CbFE) 105: CANopen index setting error (CIdE) 106: CANopen slave station number setting error (CAdE) 107: CANopen index setting exceed limit (CFrE) 108: Reserved 109: Reserved 110: Reserved 111: InrCOM time out (ictE) The meaning of the value corresponds to bit:...
  • Page 237 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings setting Status of Multi-function 06-40 Input Terminal when 0000h~FFFFh Read only Malfunction Status of Multi-function 06-41 Output Terminal when 0000h~FFFFh Read only Malfunction Drive Status when 06-42 0000h~FFFFh Read only Malfunction 06-43 Reserved 0: STO alarm latch...
  • Page 238 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings setting Software Detection of 06-61 0~655.35 sec. 0.10 GFF Low Pass Filter Gain 230V models: 0~220.0 Vdc 150.0/ 06-62 Disable Level of dEb 460V models: 0~440.0 Vdc 300.0 06-63 Fault Record 1 (Day) 0~65535 Read only 06-64...
  • Page 239 Chapter 11 Summary of Parameters 07 Special Parameters Factory Parameter Explanation Settings Setting Built-in Software Brake 230V series: 350.0~450.0 Vdc 380.0/ 07-00 Level 460V series: 700.0~900.0 Vdc 760.0 07-01 DC Brake Current Level 0~100% DC Brake Time at 07-02 0.0~60.0 sec. Start-up 07-03 DC Brake Time at Stop...
  • Page 240 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting 0: Fan always ON 1: 1 minute after the AC motor drive stops, fan will be OFF 2: When the AC motor drive runs, the fan is ON. When the AC motor drive stops, the 07-19 Fan Cooling Control fan is OFF...
  • Page 241 Chapter 11 Summary of Parameters 08 High-function PID Parameters Factory Parameter Explanation Settings Setting 0: No function 1: Negative PID feedback: input from external terminal AVI1 (Pr. 03-00) 2: Reserved 3: Reserved Input Terminal for PID 08-00 4: Positive PID feedback from external feedback terminal AVI1 (Pr.
  • Page 242 Chapter 11 Summary of Parameters 09 Communication Parameters Factory Parameter Explanation Settings Setting COM1 Communication 09-00 1~254 Address COM1 Transmission 09-01 4.8~115.2 Kbps Speed 0: Warn and continue operation COM1 Transmission Fault 1: Warn and ramp to stop 09-02 Treatment 2: Warn and coast to stop 3: No warning and continue operation 09-03...
  • Page 243 0: 1M bps 1: 500K bps 2: 250K bps 09-37 CANopen Speed 3: 125K bps 4: 100K bps (Delta Only) 5: 50K bps 09-38 Reserved bit 0: CANopen Guarding Time out bit 1: CANopen Heartbeat Time out bit 2: CANopen SYNC Time out...
  • Page 244 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting 0: Not ready for use state 1: Inhibit start state 2: Ready to switch on state 3: Switched on State 4: Enable operation state 5: Reserved 6: Reserved 09-42 CANopen Control Status 7: Quick stop active state 8: Reserved 9: Reserved...
  • Page 245 DeviceNet: 0-63 09-70 Communication Card Profibus-DP: 1-125 Standard DeviceNet: 0: 100Kbps 1: 125Kbps 2: 250Kbps 3: 1Mbps (Delta only) Non standard DeviceNet: (Delta only) Communication Card 0: 10Kbps 09-71 Speed 1: 20Kbps 2: 50Kbps 3: 100Kbps 4: 125Kbps 5: 250Kbps...
  • Page 246 Chapter 11 Summary of Parameters Factory Parameter Explanation Settings Setting Gateway Address 1 of the 09-84 0~255 Communication Card Gateway Address 2 of the 09-85 0~255 Communication Card Gateway Address 3 of the 09-86 0~255 Communication Card Gateway Address 4 of the 09-87 0~255 Communication Card...
  • Page 247 Chapter 11 Summary of Parameters 10 PID Control Parameters Group 10 PID Control Parameters are reserved. www.maher.ir...
  • Page 248 Chapter 11 Summary of Parameters 11 Advanced Parameters Group 11 Advanced parameters are reserved. www.maher.ir...
  • Page 249 Chapter 11 Summary of Parameters 12 PUMP Parameters Factory Parameter Explanation Settings Setting 0: No operation 1: Fixed Time Circulation (by time) 2: Fixed quantity circulation (by PID) 3: Fixed quantity control 12-00 Circulative Control 4: Fixed Time Circulation+ Fixed quantity circulation 5: Fixed Time Circulation+ Fixed quantity control...
  • Page 250 Chapter 11 Summary of Parameters [This page intentionally left blank] www.maher.ir...

  • Page 251: Chapter 12 Descriptions Of Parameter Setting

    Chapter 12 Description of Parameter Setting Chapter 12 Description of Parameter Setting 00 Drive Parameters The parameter can be set during operation. 00 - 00 ID Code of the AC Motor Drive Factory Setting: #.# Settings Read Only 00 - 01 Display AC Motor Drive Rated Current Factory Setting: #.# Settings Read Only...
  • Page 252 Chapter 12 Description of Parameter Setting 00 - 02 Parameter Reset Factory Setting: 0 Settings 0: No Function 1: Write protection for parameters 5: Reset KWH display to 0. 6: Reset PLC (including CANopen Master Index) 7: Reset CANopen Index (Slave) 8: keypad lock 9: All parameters are reset to factory settings(base frequency is 50Hz) 10: All parameters are reset to factory settings(base frequency is60Hz)
  • Page 253 Chapter 12 Description of Parameter Setting 7: Display actual motor speed rpm (r = 00: positive speed; - 00 negative speed) (Unit: rpm) 8: Reserve 9: Reserve 10: Display PID feedback (b) (Unit: %) 11: Display AVI in % (1.), 0~10V/4-20mA/0- 20mA corresponds to 0~100% (Refer to Note 2) (Unit: %) 12: Display ACI in % (2.), 4~20mA/0~10V/0- 20mA corresponds to...
  • Page 254 Chapter 12 Description of Parameter Setting 43: PID offset (o.) (Unit: %) 44: PID output frequency (b.) (Unit: Hz) 45: Hardware ID Note 1 It can display negative values when setting analog input bias (Pr.03-03~03-10). Example: assume that AVI1 input voltage is 0V, Pr.03-03 is 10.0% and Pr.03-07 is 4 (Serve bias as the center).
  • Page 255 Chapter 12 Description of Parameter Setting 00 - 07 Input Parameter Protection Password Factory Setting: 0 Settings 0~65535 Display 0~4 ( # of times of password attempts) This parameter allows user to enter their password (which is pre-set in Pr.00-08) to unlock the parameter protection and to make changes to the parameter.
  • Page 256 Chapter 12 Description of Parameter Setting Decode Flow Char t 0 0 - 0 8 P a s s w o r d S e t 0 0 - 0 7 P a s s w o r d I n p u t Y e s S h u t d o w n t h d r i v e P r .
  • Page 257 Chapter 12 Description of Parameter Setting When setting Pr.00-11 to 2, the sensorless vector control diagram is shown as follows. DC BUS DC BUS Voltage Voltage Protection Det ect Current Detection Fcm d Pr 00-20 IGBT 07- 23 table 01- 00 01-00,01-01 01- 01 Accel Decel time...
  • Page 258 Chapter 12 Description of Parameter Setting 230V series 1-20HP 25-60HP [18.5-45kW] 75-125HP [55-90kW] Models [0.75-15kW] Settings 2~15kHz 2~10kHz 2~9kHz Light Duty Factory Setting 8kHz 6kHz 4kHz 8 kHz 6 kHz 4 kHz Normal Duty Factory Setting 460V series 1-25HP 30-100HP [22-75kW] 125-536HP [90-400kW] Models [0.75-18.5kW]...
  • Page 259 Chapter 12 Description of Parameter Setting 00 - 20 Source of the MASTER Frequency Command (AUTO) Factory Setting: 0 Settings 0: Digital keypad 1: RS-485 serial communication 2: External analog input (Pr.03-00) 3: External UP/DOWN terminal 6: CANopen communication card 8: Communication card (no CANopen card) To set the source of the master frequency in AUTO mode.
  • Page 260 Chapter 12 Description of Parameter Setting Freq uen cy Freq uen cy Outp ut Ou tput Freq uenc y Freque nc y Moto r Moto r Ro tatio n Ro tatio n Spe ed Spe ed Free r unning to stop Time Time Stops according t o...
  • Page 261 Chapter 12 Description of Parameter Setting 00 - 25 User Defined Property Factory Setting: 0 Bit 0~3: user defined decimal place Settings 0000B: no decimal place 0001B: one decimal place 0010B: two decimal place 0011B: three decimal place Bit 4~15: user defined unit 000xH: Hz 001xH: rpm 002xH: %...
  • Page 262 Chapter 12 Description of Parameter Setting 020xH: L/h 021xH:m3/s 022xH: m3/h 023xH: GPM 024xH:CFM _______________________________________________________________________________ Bit 0~3: Control F page, unit of user defined value (Pr00-04 =d10, PID feedback) and the decimal point of Pr00-26 which supports up to 3 decimal points. Bit 4~15: Control F page, unit of user defined value (Pr00-04=d10, PID feedback) and the display units of Pr00-26.
  • Page 263 Chapter 12 Description of Parameter Setting 00 - 28 Switching from Auto mode to Hand mode Factory Setting: 0 Settings 0 ~ 65535 Bit0 : Sleep Function Control Bit 0: Cancel sleep function 1: Sleep function and Auto mode are the same Bit1 : Unit of the Control Bit 0: Unit of the Control Bit 1: Same unit as the Auto mode...
  • Page 264 Chapter 12 Description of Parameter Setting 00 - 30 Source of the Master Frequency Command (HAND) Factory Setting: 0 Settings 0: Digital keypad 1: RS-485 serial communication 2: External analog input (Pr.03-00) 3: External UP/DOWN terminal 6: CANopen communication card 8: Communication card (no CANopen card) It is used to set the source of the master frequency in HAND mode.
  • Page 265 Chapter 12 Description of Parameter Setting 00 - 48 Display Filter Time (Current) Factory Setting: 0.100 Settings 0.001~65.535 Set this parameter to minimize the current fluctuation displayed by digital keypad. 00 - 49 Display Filter Time on the Keypad Factory Setting: 0.100 Settings 0.001~65.535 Set this parameter to minimize the display value fluctuation displayed by digital keypad.
  • Page 266 Chapter 12 Description of Parameter Setting 01 Basic Parameters The parameter can be set during operation. 01 - 00 Maximum Output Frequency Factory Setting: 60.00/50.00 Settings 50.00~600.00Hz This parameter determines the AC motor drive’s Maximum Output Frequency. All the AC motor drive frequency command sources (analog inputs 0 to +10V, 4 to 20mA, 0 to 20mAand ±10V) are scaled to correspond to the output frequency range.
  • Page 267 Chapter 12 Description of Parameter Setting This value should be set according to the rated voltage of the motor as indicated on the motor nameplate. If the motor is 220V, the setting should be 220.0. If the motor is 200V, it should be set to 200.0.
  • Page 268 Chapter 12 Description of Parameter Setting 01 - 06 Mid-point Voltage 2 of Motor 1 Factory Setting: 2.0/4.0 Motor drive with 215HP and above: 2.0 Settings 230V series 0.0~240.0V 460V series 0.0~480.0V 01 - 39 Motor 2: Middle Output Frequency 2 Factory Setting: 0.50 Settings 0.00~600.00Hz 01 - 40...
  • Page 269 Chapter 12 Description of Parameter Setting Vol tage Output F requency 1s t Output 01-11 Output F requency Low er Limit 01-10 U pper Limi t Voltage Setting 01-02 F requenc y output 2nd Output ranges limitation Voltage Setting 01-04 R egul ar V /f Cur ve 3r d Output Special V/f C urve...
  • Page 270 Chapter 12 Description of Parameter Setting When start frequency is higher than the min. out put frequency, drives’ output will be from start frequency to the setting frequency. Please refer to the following diagram for details. Fcmd = frequency command, Fstart = start frequency (Pr.01-09), fstart = actual start frequency of drive, Fmin = 4th output frequency setting (Pr.01-07/Pr.01-41),...
  • Page 271 Chapter 12 Description of Parameter Setting When the drive starts the function of slip compensation (Pr.07-27) or PID feedback control, drive output frequency may exceed frequency command but still be limited by this setting. Related parameters: Pr.01-00 Max. Operation Frequency and Pr.01-11 Output Frequency Lower Limit Vol tage P r0 1-10...
  • Page 272 Chapter 12 Description of Parameter Setting 01 - 18 Accel. Time 4 01 - 19 Decel. Time 4 01 - 20 JOG Acceleration Time 01 - 21 JOG Deceleration Time Factory Setting: 10.00/10.0 Settings Parameters 01-45=0 ： 0 .00~600.00 seconds Parameters 01-45=1 0 .0~6000.0 seconds ：...
  • Page 273 Chapter 12 Description of Parameter Setting The JOG command can’t be executed when the AC motor drive is running. In the same way, when the JOG command is executing, other operation commands are invalid except forward/reverse commands and STOP key on the digital keypad. The optional keypad KPC-CE01 doesn’t support JOG function.
  • Page 274 Chapter 12 Description of Parameter Setting 01 - 28 Upper limit of Frequency 1 setting not allowed 01 - 29 Lower limit of Frequency 1 setting not allowed 01 - 30 Upper limit of Frequency 2 setting not allowed 01 - 31 Lower limit of Frequency 2 setting not allowed 01 - 32 Upper limit of Frequency 3 setting not allowed...
  • Page 275 Chapter 12 Description of Parameter Setting When it is set to 2 and if the setting of Pr01-11(output frequency lower limit) is bigger than Fmin, then the motor drive will run in accordance with the setting of Pr01-11 in VF and SVC mode. In V/F and SVC modes fout 01-34=1...
  • Page 276 Chapter 12 Description of Parameter Setting Setting SPEC. Feature Purpose 60Hz (voltage saturation in For normal application. This required torque for 50Hz) Constant torque load is the same no matter the rotor speed of 72Hz (voltage saturation in motor 60Hz) 3th decreasing (50Hz) 2nd decreasing (50Hz) Decreasing...
  • Page 277 Chapter 12 Description of Parameter Setting This parameter helps to decrease efficiently the mechanical vibration when a motor starts/stops a load. It auto-detects the torque size of a load, then it will accelerate to reach the frequency of your setting within the shortest time and the smoothest start-up current. It can also auto-detect the re-generated voltage of a load, and then it will decelerate to stop the motor within the shortest time and in a smoothest way.
  • Page 278 Chapter 12 Description of Parameter Setting 01 - 49 Deceleration Method Factory Setting: 0 Settings 0: Normal deceleration 1: Over Fluxing deceleration Traction Energy Control When Pr01-49=0, the deceleration or stop will according to original deceleration method. When Pr01-49=1: drive will control the deceleration time according to the Pr06-01 setting value and DC BUS voltage.
  • Page 279 Chapter 12 Description of Parameter Setting 02 Digital Input/Output Parameters The parameter can be set during operation. 02 - 00 2-wire/3-wire Operation Control Factory Setting: 0 Settings 0: 2 wire mode 1 1: 2 wire mode 2 2: 3 wire mode This parameter is to set the operation control method.
  • Page 280 Chapter 12 Description of Parameter Setting 02 - 27 Input terminal of I/O extension card (MI11) 02 - 28 Input terminal of I/O extension card (MI12) 02 - 29 Input terminal of I/O extension card (MI13) 02 - 30 Input terminal of I/O extension card (MI14) 02 - 31 Input terminal of I/O extension card (MI15) Factory Setting: 0...
  • Page 281 Chapter 12 Description of Parameter Setting 60: Disable all the motors 61: Disable Motor#1 62: Disable Motor#2 63: Disable Motor#3 64: Disable Motor#4 65: Disable Motor #5 66: Disable Motor#6 67: Disable Motor#7 68: Disable Motor#8 This parameter selects the functions for each multi-function terminal. Parameter 02-26 to 02-31 will be physical input terminals after expansion cards are installed.
  • Page 282 Chapter 12 Description of Parameter Setting Settings Functions Descriptions 0 1 - 2 2 J O G f r e q u e n c y 0 1 - 0 7 M i n . o u t p u t f r e q u e n c y o f m o t o r 1 J O G d e c e l .
  • Page 283 Chapter 12 Description of Parameter Setting Settings Functions Descriptions If this contact is ON, output of the drive will be cut off imm ediately, and the motor will then be free run. Once it is turned to OFF, the drive will accelerate to the setting frequency V o l t a g e F r e q u e n c y...
  • Page 284 Chapter 12 Description of Parameter Setting Settings Functions Descriptions PID function disabled When the contact is ON, the PID function is disabled When the contact is ON, it will clear current counter value Clear counter and display “0”. Only when this function is disabled, it will keep counting upward.
  • Page 285 Chapter 12 Description of Parameter Setting Settings Functions Descriptions When multi-function input terminal is switched OFF, it executes a STOP command. That means when switching to OFF during the operation, the drive will also stop. When switching by the keypad KPC-CC01 during an HAND switch operation, the drive will be switched to the status after stop.
  • Page 286 Chapter 12 Description of Parameter Setting Settings Functions Descriptions Use Pr.00-29 to select for LOCAL/REMOTE mode (refer to Pr.00-29). When Pr.00-29 is not set to 0, on the digital keypad KPC-CC01 it will display LOC/REM status. (It will display on the KPC- CC01 if the firmware version is above version LOC/REMOTE switch 1.021).
  • Page 287 Chapter 12 Description of Parameter Setting F r e q u e n c y F r e q u e n c y c o m m a n d I n c r e a s e d b y a c c e l e r a t i o n t i m e T i m e O F F M u l t i - f u n c t i o n i n p u t t e r m i n a l 1 9...
  • Page 288 Chapter 12 Description of Parameter Setting step speed. It doesn’t need to wire any multi-function terminal. Bit15 bit14 bit13 bit12 bit11 bit10 bit9 bit8 bit7 bit6 bit5 bit4 bit3 bit2 bit1 bit0 MI15 MI14 MI13 MI12 MI11 MI10 MI8 MI7 MI6 MI5 MI4 MI3 MI2 MI1 REV FWD The parameters below set the functions of each multi-function terminal.
  • Page 289 Chapter 12 Description of Parameter Setting Operation Indication Operation speed attained (Parameter 02-22) Desired Frequency Attained 1 (Parameter 02-24) Desired Frequency Attained 2 Zero speed (Frequency command) Zero speed, include STOP(Frequency command) Over torque 1 (Pr.06-06~06-08) Over torque 2 (Pr.06-09~06-11) Drive is ready Low voltage warning ( Pr.06-00)
  • Page 290 Chapter 12 Description of Parameter Setting 45: UVW Magnetic Contactor enabled 47: Brake output closed Output for CANopen control Output for RS485 Output for communication card Fire mode indication Bypass fire mode indication Motor #1 Output Motor #2 Output Motor #3 Output Motor#4 Output Motor#5 Output Motor #6 Output...
  • Page 291 Chapter 12 Description of Parameter Setting Settings Functions Descriptions Drive Ready Active when the drive is ON and no abnormality detected. Low voltage warn Active when the DC Bus voltage is too low. (refer to Pr.06-00 low (Lv) voltage level) Malfunction Active when fault occurs (except Lv stop).
  • Page 292 Chapter 12 Description of Parameter Setting Settings Functions Descriptions Error Output Selection 2 Active when Pr.06-24 is ON. (Pr.06-24) Error Output Selection 3 Active when Pr.06-25 is ON. (Pr.06-25) Error Output Active when Pr.06-26 is ON. Selection 4 (Pr.06-26) Speed Attained (including zero Active when the output frequency reaches frequency setting or stop speed)
  • Page 293 Chapter 12 Description of Parameter Setting Settings Functions Descriptions Status of safety output Status of drive SO contact A (N.O.) N.O. (MO=66) N.C. (MO=68) Broken circuit Short circuit Normal (Open) (Close) Short circuit Broken circuit (Close) (Open) SO contact B (N.C.) Short circuit Broken circuit STL1~STL3...
  • Page 294 Chapter 12 Description of Parameter Setting See the sequence diagram below: 1 . 0 m s e c D i s p l a y v a l u e [ 0 0 - 0 4 = 0 1 ] T R G [ 0 2 - 0 6 = 2 3 ] C o u n t e r T r i g g e r...
  • Page 295 Chapter 12 Description of Parameter Setting 02 - 32 Brake Delay Time Factory Setting: 0.000 Settings 0.000~65.000 seconds When the AC motor drive runs after Pr.02-32 delay time, the corresponding multi-function output terminal (12: mechanical brake release) will be ON. It has to use this function with DC brake. f r e q u e n c y c o m m a n d 0 7 - 0 3...
  • Page 296 Chapter 12 Description of Parameter Setting 02 - 33 Output Current Level Setting for Multi-function Output Terminals Factory Setting: 0 Settings 0~100% When output current is larger or equal to Pr.02-33, it will activate multi-function output terminal (Pr.02-13, 02-14, 02-16, and 02-17 is set to 27). When output current is smaller than Pr.02-33, it will activate multi-function output terminal (Pr.02-13, 02-14, 02-16, 02-17 is set to 28).
  • Page 297 Chapter 12 Description of Parameter Setting For Example: If Pr.02-50 displays 0034h (Hex), i.e. the value is 52, and 110100 (binary). It means MI1, MI3 and MI4 are active. W e i g h t s 0 = O N 1 = O F F B i t S e t t i n g s...
  • Page 298 Chapter 12 Description of Parameter Setting 02 - 52 Display External Output terminal occupied by PLC Factory Setting: Read Only P.02-52 shows the external multi-function input terminal that used by PLC. Weights 2 2 2 0=ON 1=OFF MI10 MI11 For option MI12 card MI13...
  • Page 299 Chapter 12 Description of Parameter Setting 02 - 53 Display Analog Output Terminal occupied by PLC Factory Setting: Read Only Pr.02-53 shows the external multi-function output terminal that used by PLC. For example: If the value of Pr.02-53 displays 0003h (Hex), it means RY1and RY2 are used by PLC. 0 = N O T u s e d b y P L C 1 = U s e d b y P L C W e i g h t s...
  • Page 300 Chapter 12 Description of Parameter Setting 02 - 54 Display the Frequency Command Memory of External Terminal Factory Setting: Read Only Settings Read Only When the source of frequency command comes from the external terminal, if Lv or Fault occurs at this time, the frequency command of the external terminal will be saved in this parameter.
  • Page 301 Chapter 12 Description of Parameter Setting 03 Analog Input/Output Parameters The parameter can be set during operation 03 - 00 Analog Input 1 (AVI1) Factory Setting: 1 03 - 01 Analog Input 2(ACI) Factory Setting: 1 03 - 02 Analog Input 3 (AVI2) Factory Setting: 1 Settings ：...
  • Page 302 Chapter 12 Description of Parameter Setting 03 - 05 AVI2 Analog Input Bias Factory Setting: 0 Settings -100.0~100.0% It is used to set the corresponding AVI2 voltage of the external analog input 0. The relation between external input voltage/current and setting frequency: 0~10V (4-20mA) corresponds to 0~Pr01-00 (max.
  • Page 303 Chapter 12 Description of Parameter Setting Diagram 02 Pr.03-03=10% Frequency Pr.03-07~03-09 (Positive/Negative Bias Mode) 60Hz 0: No bias L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center...
  • Page 304 Chapter 12 Description of Parameter Setting Diagram 05 Pr.0 3-03=10% Frequency Pr.0 3-07~03-09 (Positive/Negative Bias M ode) 60 Hz 0: No bias 54 Hz L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center...
  • Page 305 Chapter 12 Description of Parameter Setting Diagram 08 Pr.03-03=10% Frequency Pr.03-07~03-09 (Positive/Negative Bias Mode) 60Hz 0: No bias 54Hz L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center...
  • Page 306 Chapter 12 Description of Parameter Setting Diagram 11 Frequency Pr.03-03=-10% Pr.03-07~03-09 (Positive/Negative Bias Mode) 60Hz 0: No bias L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center...
  • Page 307 Chapter 12 Description of Parameter Setting Diagram 14 Diagram 15 Diagram 16 Frequency Pr.03-03=10% Pr.03-07~03-09 (Positive/Negative Bias Mode) 60Hz 0: No bias L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center...
  • Page 308 Chapter 12 Description of Parameter Setting Diagram 17 Diagram 18 Frequency Pr.03-03=10% Pr.03-07~03-09 (Positive/Negative Bias Mode) 60Hz 0: No bias L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center...
  • Page 309 Chapter 12 Description of Parameter Setting Diagram 20 Diagram 21 Frequency Pr.03-03=10% Pr.03-07~03-09 (Positive/Negative Bias Mode) 60Hz 0: No bias L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center...
  • Page 310 Chapter 12 Description of Parameter Setting Diagram 23 Pr.03-07~03-09 (Positive/Negative Bias Mode) Frequency 0: No bias 60Hz L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center 4: Serve bias as the center...
  • Page 311 Chapter 12 Description of Parameter Setting Diagram 26 Frequency Pr.03-07~03-09 (Positive/Negative Bias Mode) 0: No bias 60 Hz L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center...
  • Page 312 Chapter 12 Description of Parameter Setting Diagram 29 F requency Pr.03-07~03-09 (Positive/ Negative Bias Mode) 0: No bias 60Hz L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: T he absolute value of the bias voltage while serving as the center...
  • Page 313 Chapter 12 Description of Parameter Setting Diagram 32 Pr.00-21=0 (Digital keypad control and d run in FWD direction) Frequency Pr.03-05 Analog Positive Voltage Input Bias (AVI2) = 10% Pr.03-07~03-09 (Positive/Negative Bias Mode) 60Hz 0: No bias 54Hz 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center 4: Serve bias as the center...
  • Page 314 Chapter 12 Description of Parameter Setting Diagram 35 Pr.00-21=0 (Digital keypad control and run in FWD direction) Frequency Pr.03-05 Analog Positive Voltage Input Bias (AVI2) = 10% Pr.03-07~03-09 (Positive/Negative Bias Mode) 60 Hz 0: No bias L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center...
  • Page 315 Chapter 12 Description of Parameter Setting Diagram 38 Pr.00-21=0 (Digital keypad control and run in FWD direction) Frequency Pr.03-05 Analog Positive Voltage Input Bias (AVI2) = 10% Pr.03-07~03-09 (Positive/Negative Bias Mode) 60Hz 0: No bias L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center...
  • Page 316 Chapter 12 Description of Parameter Setting Diagram 41 Pr.00-21=0 (Digital keypad control and run in FWD direction) Frequency Pr.03-05 Analog Positive Voltage Input Bias (AVI2) = 10% Pr.03-07~03-09 (Positive/Negative Bias Mode) 60Hz 0: No bias L o w e r t h a n o r e q u a l t o b i a s 2: Greater than or equal to bias 3: The absolute value of the bias voltage while serving as the center...
  • Page 317 Chapter 12 Description of Parameter Setting Diagram 44 Diagram 45 Pr.00 -21=0 (Dig ital keypad co ntro l and run in FWD direction ) Freque ncy Pr.03 -05 An alog P ositive Volta ge Input Bia s (AVI2) = 1 0% Pr.03 -07~03 -09 (P ositive /Nega tive Bia s M ode) 60Hz 0: No b ia s...
  • Page 318 Chapter 12 Description of Parameter Setting Condition for negative frequency (reverse) 1. Pr03-10=1 2. Bias mode=Serve bias as center 3. Corresponded analog input gain < 0(negative), make input frequency be negative. In using addition function of analog input (Pr03-18=1), when analog signal is negative after adding, this parameter can be set for allowing reverse or not.
  • Page 319 Chapter 12 Description of Parameter Setting F r e q u e n c y F m a x ( 0 1 - 0 0 ) F c o m m a n d = [ ( a y b i a s ) * g a i n ] * 1 0 V o r 1 6 m A o r 2 0 m A F c o m m a n d : t h e c o r r e s p o n d i n g f r e q u e n c y f o r 1 0 V o r 2 0 m A...
  • Page 320 Chapter 12 Description of Parameter Setting Analog output for For communication output (CMC-MOD01, CMC- EIP01, communication card CMC-PN01, CMC-DN01) Voltage output level can be controlled by Pr.03- 32 and Pr03-33.Example: Set Pr03-32 to 0~100.00% which Constant voltage output corresponds to 0~10V of AFM1. Set Pr03- 33 to 0~100.00% which corresponds to 0~10V of AFM2.
  • Page 321 Chapter 12 Description of Parameter Setting Example 2, AFM2 0-20mA is set output frequency, the output equation is Output Frequency 20mA × × 20mA × Example 3, AFM2 4-20mA is set output frequency, the output equation is Output Frequency 16mA ×...
  • Page 322 Chapter 12 Description of Parameter Setting 03 - 31 AFM2 0-20mA Output Selection 03 - 34 AFM1 0-20mA Output Selection Factory Setting: 0 Settings 0: 0-20mA output 1: 4-20mA output 03 - 32 AFM1 DC Output Setting Level 03 - 33 AFM2 DC Output Setting Level Factory Setting: 0.00 Settings 0.00~100.00%...
  • Page 323 Chapter 12 Description of Parameter Setting 03 - 47 Reserved 03 - 49 03 - 50 Analog Calculation Selection Factory Setting: 0.00 Settings 0: Regular Curve 1: 3 point curve of AVI1 2: 3 point curve of ACI 3: 3 point curve of AVI 1& ACI 4: 3 point curve of AVI2 5: 3 point curve of AVI1 &...
  • Page 324 Chapter 12 Description of Parameter Setting 03 - 52 AVI1 Low Point Percentage Factory Setting 0 .00% ： Setting 0.00 ~ 100.00% 03 - 53 AVI1 Mid Point Factory Setting 5 .00 ： Setting 0.00 ~ 10.00 / 0.00 ~ 20.00 03 - 54 AVI1 Mid Point Percentage Factory Setting...
  • Page 325 Chapter 12 Description of Parameter Setting 03 - 58 ACI Low Point Percentage Factory Setting ： Setting 0 ~ 100% 03 - 59 ACI Mid Point Factory Setting : 12.00 Setting 0.00 ~ 10.00 / 0.00 ~ 20.00 03 - 60 ACI Mid Point Percentage Factory Setting : 50% Setting...
  • Page 326 Chapter 12 Description of Parameter Setting 03 - 65 AVI2 Mid Point Voltage Factory Setting : 5.00V Setting 0.00 ~ 10.00V 03 - 66 AVI2 Mid Point Percentage Factory Setting : 50% Setting 0 .00~ 100% 03 - 67 AVI2 High Point Voltage Factory Setting :10.00V Setting 0.00 ~ 10.00V...
  • Page 327 Chapter 12 Description of Parameter Setting 04 Multi-Step Speed Parameters The parameter can be set during operation. 04 - 00 1st Step Speed Frequency 04 - 01 2nd Step Speed Frequency 04 - 02 3rd Step Speed Frequency 04 - 03 4th Step Speed Frequency 04 - 04 5th Step Speed Frequency...
  • Page 328 Chapter 12 Description of Parameter Setting Related parameters: 01-22 JOG Frequency, 02-01 Multi-function Input Command 1 (MI1), 02-02 Multi-function Input Command 2 (MI2), 02-03 Multi-function Input Command 3 (MI3), 02-04 Multi-function Input Command 4 (MI4) 04-07 F requenc y 04-06 04-08 04-05 04-09...
  • Page 329 Chapter 12 Description of Parameter Setting 04 - 63 PLC Buffer 13 04 - 64 PLC Buffer 14 04 - 65 PLC Buffer 15 04 - 66 PLC Buffer 16 04 - 67 PLC Buffer 17 04 - 68 PLC Buffer 18 04 - 69 PLC Buffer 19 Factory Setting: 0...
  • Page 330 Chapter 12 Description of Parameter Setting 05 Motor Parameters The parameter can be set during operation. 05 - 00 Motor Auto Tuning Factory Setting: 0 Settings 0 N o function ： ： M easure induction motor in dynamic status (motor spinning) (Rs, Rr, Lm, Lx, no-load current) M easure induction motor in static status (motor not spinning) ：...
  • Page 331 Chapter 12 Description of Parameter Setting 05 - 01 Full-Load Current of Induction Motor 1 (A) Unit: Ampere Factory Setting: #.## Settings 10 to 120% of drive’s rated current This value should be set according to the rated frequency of the motor as indicated on the motor nameplate.
  • Page 332 Chapter 12 Description of Parameter Setting 05 - 07 Rotor Resistance (Rr) of Mo1 Factory Setting ： Settings 0.000~65.535 05 - 08 Magnetizing Inductance (Lm) of Induction Motor 1 Factory Setting ： 0 .0 Settings 0.0~6553.5mH 05 - 09 Stator Inductance (Lx) of Induction Motor 1 Factory Setting ：...
  • Page 333 Chapter 12 Description of Parameter Setting 05 - 16 Pole Number of Induction Motor 2 Factory Setting: 4 Settings 2~20 It is used to set the number of motor poles (must be an even number). Set up Pr.05-04 after setting up Pr. 01-35 and Pr.05-05 to make sure motor operate normally 05 - 17 No-load Current of Induction Motor 2 (A) Unit: Ampere...
  • Page 334 Chapter 12 Description of Parameter Setting 05 - 25 Delay Time for Y-connection/ △ -connection Switch of Induction Motor Factory Setting: 0.200 Settings 0~60.000 seconds Pr 05-23 and Pr.05-25 are applied in the wide range motors and the motor coil will execute the switch of Y-connection/∆-connection as required.
  • Page 335 Chapter 12 Description of Parameter Setting f r e e r u n s t a t u s o u t p u t f r e q u e n c y Y - c o n n e c t i o n o u t p u t P r .
  • Page 336 Chapter 12 Description of Parameter Setting 05 - 31 Accumulative Motor Operation Time (Min) Factory Setting: 00 Settings 00~1439 05 - 32 Accumulative Motor Operation Time (day) Factory Setting: 0 Settings 00~65535 Pr. 05-31 and Pr.05-32 are used to record the motor operation time. They can be cleared by setting to 00 and time won’t be recorded when it is less than 60 seconds.
  • Page 337 Chapter 12 Description of Parameter Setting 06 Protection Parameters The parameter can be set during operation 06 - 00 Low Voltage Level Factory Setting: 180.0/360.0 Frame E and above: 200.0/400.0 Settings 230V models: 150.0~220.0V Frame E and above: 190.0~220.0V 460V models: 300.0~440.0V Frame E and above: 380.0~440.0V This parameter is used to set the Low Voltage level.
  • Page 338 Chapter 12 Description of Parameter Setting 06 - 02 Over-voltage Stall Prevention Settings 0: Traditional over-voltage stall prevention Factory Setting: 0 1: Smart over-voltage prevention This function is used for the occasion that the load inertia is unsure. When it stops in the normal load, the over-voltage won’t occur during deceleration and fulfill the setting of deceleration time.
  • Page 339 Chapter 12 Description of Parameter Setting 60Hz Output Frequency DCBUS Voltage 370Vdc 310Vdc Time 230V Series When the over-voltage stall prevention is enabled, drive deceleration time will be larger than the setting. When there is any problem as using deceleration time, refer to the following items to solve it. 1.
  • Page 340 Chapter 12 Description of Parameter Setting Output current 06-03 Setting frequency Over-Current Detection Level Output frequency Over-Current Stall p revention during Acceleration,frequ ency held Time Original setting of acceleration time actual acceleratio n time when over-current stall prevention is ena bled 06 - 04 Over-current Stall Prevention at Constant Speed Settings Normal duty...
  • Page 341 Chapter 12 Description of Parameter Setting 06 - 06 Over-torque Detection Selection (OT1) Factory Setting: 0 Settings 0: Disable 1: Over-torque detection during constant speed operation, continue to operate after detection 2: Over-torque detection during constant speed operation, stop operation after detection 3: Over-torque detection during operation, continue to operate after detection 4: Over-torque detection during operation, stop operation after detection...
  • Page 342 Chapter 12 Description of Parameter Setting When Pr06-06 or Pr06-09 is set to 1 or 3, the motor drive will have the ot1/ot2 warning after Over Torque Detection, while the motor drive will keep running. The warning will be off only until the output current is smaller than the 5% of the over-torque detection level (Pr06-07 and Pr06-10).
  • Page 343 Chapter 12 Description of Parameter Setting Setting as 0 is suitable for special motor (motor fan using independent power supply). For this kind of motor, the cooling capacity is not related to motor speed obviously. So the action of electronic thermal relay will remain stable in low speed, which can ensure the motor’s load capability in low speed.
  • Page 344 Chapter 12 Description of Parameter Setting Op eratio n time (se c.) 6 00 5 50 5 00 4 50 4 00 F= 50Hz 3 50 F= 40Hz 30 0 F= 20Hz 2 50 2 00 1 50 1 00 Motor l oa din g ra te 06 - 15 Heat Sink Over-heat (OH) Warning...
  • Page 345 Chapter 12 Description of Parameter Setting 06 - 17 Present Fault Record 06 - 18 Second Most Recent Fault Record 06 - 19 Third Most Recent Fault Record 06 - 20 Fourth Most Recent Fault Record 06 - 21 Fifth Most Recent Fault Record 06 - 22 Sixth Most Recent Fault Record Settings:...
  • Page 346 Chapter 12 Description of Parameter Setting 29: Reserved 30: Memory write-in error (cF1) 31: Memory read-out error (cF2) 32: Reserved 33: U-phase current detection error (cd1) 34: V-phase current detection error (cd2) 35: W-phase current detection error (cd3) 36: Clamp current detection error (Hd0) 37: Over-current detection error (Hd1) 38: Over-voltage detection error (Hd2) 39: occ IGBT short circuit detection error (Hd3)
  • Page 347 Chapter 12 Description of Parameter Setting 76: STO 77: STO Loss 2 78: STO Loss 3 79: Uocc U phase over current (Detection begins as RUN is pressed, software protection) 80: Vocc V phase over current (Detection begins as RUN is pressed, software protection) 81: Wocc W phase over current (Detection begins as RUN is pressed, software protection) 82: OPHL U phase output phase loss...
  • Page 348 Chapter 12 Description of Parameter Setting Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault Code current Volt. 0: No fault 1: Over-current during acceleration (ocA) 2: Over-current during deceleration (ocd) 3: Over-current during constant speed(ocn) 4: Ground fault (GFF) 5: IGBT short-circuit (occ) 6: Over-current at stop (ocS) 7: Over-voltage during acceleration (ovA) 8: Over-voltage during deceleration (ovd)
  • Page 349 Chapter 12 Description of Parameter Setting Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault Code current Volt. 38: Over-voltage detection error (Hd2) 39: occ IGBT short circuit detection error (Hd3) 40: Auto tuning error (AUE) 41: PID feedback loss (AFE) R eserved ：...
  • Page 350 Chapter 12 Description of Parameter Setting Bit0 Bit1 Bit2 Bit3 Bit4 Bit5 Bit6 Fault Code current Volt. 80: V phase over current (Vocc) 81: W phase over current (Wocc) 82: OPHL U phase output phase loss 83: OPHL Vphase output phase loss ：...
  • Page 351 Chapter 12 Description of Parameter Setting 06 - 31 Frequency Command for Malfunction Factory Setting: Read Only Settings 0.00~655.35Hz When malfunction occurs, use can check the frequency command. If it happens again, it will overwrite the previous record. 06 - 32 Output Frequency at Malfunction Factory Setting: Read Only Settings 0.00~655.35Hz...
  • Page 352 Chapter 12 Description of Parameter Setting 06 - 40 Status of Multi-function Input Terminal at Malfunction Factory Setting: Read Only Settings 0000h~FFFFh 06 - 41 Status of Multi-function Output Terminal at Malfunction Factory Setting: Read Only Settings 0000h~FFFFh When malfunction occurs, user can check the status of multi-function input/output terminals.
  • Page 353 Chapter 12 Description of Parameter Setting 06 - 48 Output phase loss detection function executing time before run Factory Setting: 0.000 Settings 0.000~65.535 seconds When Pr06-48 is 0, OPHL detection function will be disabled Status 1 ： M otor drive is in operation Any phase is less than Pr06-47 setting level, and exceeds Pr06-46 setting time, motor drive will perform Pr06-45 setting.
  • Page 354 Chapter 12 Description of Parameter Setting Status 3: Motor drive is in stop; Pr06-48≠0 ; Pr07-02≠0 When motor drive starts, it will perform Pr06-48 and then Pr07-02 (DC brake). DC brake current level in this status includes two parts, one is 20 times of Pr06-47 setting value in Pr06-48 setting time, and Pr07-02 setting value in Pr07-01 setting time.
  • Page 355 Chapter 12 Description of Parameter Setting Status 4: Motor drive is in stop; Pr06-48≠0 ; Pr07-02=0 When motor drive starts, it will perform Pr06-48 as DC brake. The DC brake current level is 20 times of Pr06-47 setting value. In this period, if OPHL happens, motor drive starts to count until Pr06-48/2, motor drive will perform Pr06-45 setting.
  • Page 356 Chapter 12 Description of Parameter Setting 06 - 50 Detection Time of Input Phase Loss Factory Setting: 0.20 Settings 0.00~600.00 seconds This parameter is to set time to detect input phase loss. The factory setting is 0.20 second which means to check every 0.20 second. 06 - 51 Reserved 06 - 52...
  • Page 357 Chapter 12 Description of Parameter Setting decrease the carrier frequency when overload. When the carrier frequency is 15kHz and the current is 120%*72%=86% for a minute, the carrier frequency will decrease to the factory setting. Setting 1: It is used for the fixed carrier frequency and prevents the carrier wave changes and motor noise caused by the surrounding temperature and frequent overload.
  • Page 358 Chapter 12 Description of Parameter Setting mbient Temperature derating Curve Derating for Ambient Temperature Operating at Normal Duty Condition / Light Duty(Derating Fc) UL Open Type_side by side UL Type I ℃ ℃ ℃ ℃ Ambient Temperature ( 06 - 56 PT100 Detection Level 1 Factory Setting: 5.000 Settings 0.000~10.000V...
  • Page 359 Chapter 12 Description of Parameter Setting PT100 operation Use AVI1, AUI or AVI2(set to 0-10V) for analog voltage input and select PT100 mode. Choose one of the analog voltage input type: (a)AVI (Pr.03-00=11), (b) AUI (Pr.03-02=11), or (c) ACI (Pr.03-01=11 and Pr.03-29=1). When using ACI as analog voltage input, set Pr.03-01=11 and Pr.03-29=1.
  • Page 360 Chapter 12 Description of Parameter Setting When Pr.06-58=0.00Hz, PT100 function is disabled. Example: A PT100 is installed to the drive. If motor temperature reaches 135 (275° F) or higher, the drive ℃ will decrease motor frequency to the setting of Pr.06-58. Motor will operate at this frequency (Pr.06-58) till the motor temperature decreases to 135 ℃...
  • Page 361 Chapter 12 Description of Parameter Setting 06 - 63 Fault Record 1 (day) 06 - 65 Fault Record 2 (day) 06 - 67 Fault Record 3 (day) 06 - 69 Fault Record 4 (day) Factory Setting :Read only Settings 0~65535 Day 06 - 64 Fault Record 1 (min) 06 - 66...
  • Page 362 Chapter 12 Description of Parameter Setting 06 - 71 Low Current Setting Level Factory Setting: 0.0 Settings 0.0 ~ 100.0 % 06 - 72 Low Current Detecting Time Factory Setting: 0.00 Settings 0.00 ~ 360.00 seconds 06 - 73 Treatment for low current Factory Setting: 0 Settings 0 : No function 1 : warn and coast to stop...
  • Page 363 Chapter 12 Description of Parameter Setting 06 - 82 Enable Bypass on Fire Mode Factory Setting: 0. Settings 0: Disable Bypass 1: Enable Bypass 06 - 83 Bypass Delay Time on Fire Mode Factory Setting: 0.0 Settings 0.00 ~ 6550.0 seconds 06 - 84 Number of Times of Unusual Reset at Fire Mode Factory Setting: 0...
  • Page 364 Chapter 12 Description of Parameter Setting (2) When operating at fire mode, there is an error on auto-reset and the number of time to auto-reset remains zero or the fire alarm rings according to the time setting of Pr06-83, then the bypass function will be enabled. MFO bypass indication will be ON. If the auto rest is successful before the bypass function is enabled, then the bypass delay counter will return to zero to wait for next trigger.
  • Page 365 (Communication Time Out) Not-detectable Not-detectable Communication time out (cP10) Not-detectable Not-detectable Braking Transistor Fault (bf) Not-detectable Not-detectable Y-Delta connected Error (ydc) Not-detectable Not-detectable Decel. Energy Backup Error (dEb) Not-detectable Not-detectable Over Slip Error (oSL) Not-detectable Not-detectable Electromagnet switch error (ryF)
  • Page 366 Chapter 12 Description of Parameter Setting Normal Enable bypass Code Error name Fire Mode mode function Inner PLC function is forced to stop Not-detectable Not-detectable CPU Trap error Not-detectable CGdE CANopen software disconnect1 Not-detectable Not-detectable CHbE CANopen software disconnect2 Not-detectable Not-detectable CSYE CANopen synchronous error Not-detectable...
  • Page 367 Chapter 12 Description of Parameter Setting 07 Special Parameters The parameter can be set during operation 07 - 00 Software Brake Level Factory Setting: 380.0/760.0 Settings 230V models ： 3 50.0~450.0Vdc 460V models 7 00.0~900.0Vdc ： This parameter sets the DC-bus voltage at which the brake chopper is activated. Users can choose the suitable brake resistor to have the best deceleration.
  • Page 368 Chapter 12 Description of Parameter Setting This parameter determines the frequency when DC Brake will begin during deceleration. When this setting is less than start frequency (Pr.01-09), the start-point for DC brake will start from the min. frequency. Output frequen cy DC Br ak Time 07- 04 dur ing St opping...
  • Page 369 Chapter 12 Description of Parameter Setting 07 - 07 Maximum Power Loss Duration Factory Setting: 2.0 Settings 0~20.0 seconds If the duration of a power loss is less than this parameter setting, the AC motor drive will resume operation. If it exceeds the Maximum Allowable Power Loss Time, the AC motor drive output is then turned off (coast stop).
  • Page 370 Chapter 12 Description of Parameter Setting Ou tp ut fre q ue n cy I np u t B.B . si g na l ( H) S to p ou tp ut vo lta g e D isa b le B .B. sig n al Ou tp u t vol ta ge ( V) Wa i tin g time P r.0 7- 0 8...
  • Page 371 Chapter 12 Description of Parameter Setting 07 - 11 Auto Reset Times After Fault Factory Setting: 0 Settings 0~10 After fault (oc, ov, occ) occurs, the AC motor drive can be reset/restarted automatically up to 10 times. Setting this parameter to 0 will disable the reset/restart operation after any fault has occurred. When enabled, the AC motor drive will restart with Pr07-10 setting after fault auto reset.
  • Page 372 Chapter 12 Description of Parameter Setting DC Bus volta g e Level of dEb return time dEb active level Lv level Soft start relay at power side dEb activation Output frequency dEb deceleration time 07-14 dEb return time NOTE If Pr07-14 is set to 0, then a STOP command will be given. Besides the motor drive will not accelerate to reach the frequency before dEb even if the power is on again.
  • Page 373 Chapter 12 Description of Parameter Setting 07 - 15 Dwell Time at Accel. Factory Setting: 0.00 Settings 0.00~600.00 seconds 07 - 16 Dwell Frequency at Accel Factory Setting: 0.00 Settings 0.00~600.00 seconds 07 - 17 Dwell Frequency at Decel. Factory Setting: 0.00 Settings 0.00~600.00Hz 07 - 18 Dwell Frequency at Decel.
  • Page 374 Chapter 12 Description of Parameter Setting 07 - 20 Emergency Stop (EF) & Force Stop Factory Setting: 0 Settings 0: Coast to stop 1: Stop by 1 deceleration time 2: Stop by 2 deceleration time 3: Stop by 3 deceleration time 4: Stop by 4 deceleration time 5: System Deceleration (According to original deceleration time)
  • Page 375 Chapter 12 Description of Parameter Setting 07 - 21 Auto Energy-saving Setting Factory Setting: 0 Settings 0 ： D isable E nable ： When Pr.07-21 is set to 1, the acceleration and deceleration will operate with full voltage. During constant speed operation, it will auto calculate the best voltage value by the load power for the load.
  • Page 376 Chapter 12 Description of Parameter Setting 07 - 24 Filter Time of Torque Compensation (V/F and SVC control mode) Factory Setting: 0.020 Settings 0.001~10.000 seconds When the setting is too long, the control will be stable but the control response will be delay. When the setting is too short, the response will be quickly but the control may be unstable.
  • Page 377 Chapter 12 Description of Parameter Setting When the control method (Pr.00-11) is changed from V/f mode to vector mode, this parameter will auto be set to 1.00. Otherwise, it will be set to 0.00. Please do the compensation of slip after overload and acceleration.
  • Page 378 Chapter 12 Description of Parameter Setting 08 High-function PID Parameters The parameter can be set during operation. 08 - 00 Input Terminal for PID Feedback Factory Setting: 0 Settings 0: No function 1: Negative PID feedback: input from external terminal AVI1 (Pr.03-00) 4: Positive PID feedback from external terminal AVI1 (Pr.03-00) Negative feedback means: +target value –...
  • Page 379 Chapter 12 Description of Parameter Setting When PID control is used in a constant pressure pump feedback application: Set the application’s constant pressure value (bar) to be the set point of PID control. The pressure sensor will send the actual value as PID feedback value. After comparing the PID set point and PID feedback, there will be an error.
  • Page 380 Chapter 12 Description of Parameter Setting 08 - 02 Integral Time (I) Factory Setting: 1.00 Settings 0.00~100.00 seconds 0.00 D isable ： The integral controller is used to eliminate the error during stable system. The integral control doesn’t stop working until error is 0. The integral is acted by the integral time. The smaller integral time is set, the stronger integral action will be.
  • Page 381 Chapter 12 Description of Parameter Setting 08 - 06 PID Feedback Value Factory Setting: Read Only Settings 0.00 ~ 200.00% When PID feedback input is set as communication (Pr08-00=7 or 8), PID feedback value can be set by this value 08 - 07 PID Delay Time Factory Setting: 0.0...
  • Page 382 Chapter 12 Description of Parameter Setting Serial connection PID Cancelled Input Selection of the Frequency 08-00=0 PID Target Value command or 02-01~06=21(disable) 00-20:KPC-CC01/ RS485 03-00~02: 4 PID target value Compensation Selection Delay 08-16 Time 08-07 Differential Proportion Time gain Display of the PID feedback 08-01 08-03 00-04=10 display of the...
  • Page 383 Chapter 12 Description of Parameter Setting 08 - 09 Feedback Fault Treatment Factory Setting: 0 Settings 0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and coast to stop 3: Warn and operate at last frequency This parameter is only valid when the feedback signal is ACI.
  • Page 384 Chapter 12 Description of Parameter Setting 08 - 10 Sleep Reference Point Factory Setting: 0.00 Settings 0.00~600.00Hz or 0~200.00% 08 - 11 Wake-up Reference Point Factory Setting: 0.00 Settings 0.00~600.00Hz or 0~200.00% When 08-18= 0, the unit of Pr08-10 and Pr08-11 is Hz, settings 0~600.00Hz When 08-18= 1, the unit of Pr08-10 and Pr08-11 is percentage, settings 0~200.00% 08 - 12 Sleep Time...
  • Page 385 Chapter 12 Description of Parameter Setting There are three types of Sleep mode and Wakeup mode. 01: Frequency Command (Not using PID, Pr08-00=0) When the Frequency Command < Sleep Frequency, the output frequency will remain at the sleep frequency. Once reaches the setting of Pr08-12 Sleep Time, the motor drive will go to sleep at 0Hz. Sleep Mode diagram frequency command actual output frequency...
  • Page 386 Chapter 12 Description of Parameter Setting 03: Percentage of PID’s Target Value (Set PID, Pr08-00 ≠ 0) Once reaching the percentage of PID’s target value and the percentage of the feedback value, the motor drive starts to calculate the sleep time. The output frequency decreases immediately with desired deceleration (Pr01-13).
  • Page 387 Chapter 12 Description of Parameter Setting Pr08-10 must be smaller than the Pr08-11. ※ Zone PID Physical Quantity ※ 30kg is the setpoint Sleep zone When larger than 36kg, the Set the following parameters: motor drive goes to sleep. Pr03-00 = 5 (AVI1 as feedback signal); Transition Zone When between 33kg and Pr08-00 = 4 (Positive PID feedback from external...
  • Page 388 Chapter 12 Description of Parameter Setting 09 Communication Parameters The parameter can be set during the operation. Modbus RS- 485 When us ing communicat io n d evices, Pin 1 ~2,7,8: Reserv ed con nect s AC d rive wit h P C by us in g Pin 3 , 6: GND Delt a IFD6 530 or I FD6500.
  • Page 389 Chapter 12 Description of Parameter Setting ： ， ， 1 for ASCII 1 for ASCII ： ， ， 2 for ASCII ： ， ， ： ， ， 2 for ASCII ： ， ， 1 for RTU 2 for RTU ： ，...
  • Page 390 Chapter 12 Description of Parameter Setting D ata Format 7 , E , 1 （ ） Start Even Stop parity 7-data bits 10-bits character frame D ata Format 7 , O , 1 （ ） Start Stop parity 7-data bits 10-bits character frame 11-bit character frame （...
  • Page 391 Chapter 12 Description of Parameter Setting 2. Communication Protocol Communication Data Frame ASCII mode ： Start character = ‘:’ (3AH) Communication Address Address Hi 8-bit address consists of 2 ASCll codes Address Lo Command code: Function Hi 8-bit command consists of 2 ASCII codes Function Lo Contents of data: DATA (n-1)
  • Page 392 Chapter 12 Description of Parameter Setting Example: reading continuous 2 data from register address 2102H, AMD address is 01H. ASCII mode: Command Message: Response Message ‘ ’ ‘ ’ ： ： ‘0’ ‘0’ Address Address ‘1’ ‘1’ ‘0’ ‘0’ Function Function ‘3’...
  • Page 393 Chapter 12 Description of Parameter Setting RTU mode ： Command Message: Response Message Address Address Function Function Data address Data address Data content Data content CRC CHK Low CRC CHK Low CRC CHK High CRC CHK High 10H: write multiple registers (write multiple data to registers) Example: Set the multi-step speed, Pr.04-00=50.00 (1388H), Pr.04-01=40.00 (0FA0H).
  • Page 394 Chapter 12 Description of Parameter Setting RTU Mode ： Command Message: Response Message CMD 1 Starting data address Starting data address Number of data Number of data (count by word) (count by word) Number of data CRC Check Low (count by byte) The first data content CRC Check High The second data content 0FH...
  • Page 395 Chapter 12 Description of Parameter Setting The following is an example of CRC generation using C language. The function takes two arguments: Unsigned char* data a pointer to the message buffer Unsigned char length the quantity of bytes in the message buffer The function returns the CRC value as a type of unsigned integer.
  • Page 396 Chapter 12 Description of Parameter Setting 1011B: 11th step accel/decel 1100B: 12th step accel/decel 1101B: 13th step accel/decel 1110B: 14th step accel/decel 1111B: 15th step accel/decel Bit12 1: enable bit06-11 function Bit14~13 00B: No function 01B: operated by digital keypad 10B: operated by Pr.00-21 setting 11B: change operation source Bit15...
  • Page 397 Chapter 12 Description of Parameter Setting 211BH Max. operation frequency (Pr.01-00) or Max. user defined value (Pr.00-26) When Pr.00-26 is 0, this value is equal to Pr.01-00 setting. When Pr.00-26 is not 0, and the command source is Keypad, this value = Pr.00-24 * Pr.00-26 / Pr.01-00 When Pr.00-26 is not 0, and the command source is RS485 communication, this value = Pr.09-10 * Pr.00-26 / Pr.01-00 2200H...
  • Page 398 Chapter 12 Description of Parameter Setting Drive status bit 1~0 00b: No direction 01b: Forward 10b: Reverse bit 3~2 01b: Driver ready 2226H 10b: Error bit 4 0b: Motor drive does output 1b: Motor drive does output bit 5 0b: No alarm 1b: Have Alarm Drive’s estimated output torque(positive or negative direction) 2227H...
  • Page 399 Chapter 12 Description of Parameter Setting The explanation of exception codes: Exception code Explanation Illegal data value: The data value received in the command message is not available for the AC drive. Illegal data address: The data address received in the command message is not available for the AC motor drive.
  • Page 400 Chapter 12 Description of Parameter Setting 09 - 13 Block Transfer 3 Factory Setting: 010Ah Settings 0~65535 09 - 14 Block Transfer 4 Factory Setting: 010Bh Settings 0~65535 09 - 15 Block Transfer 5 09 - 16 Block Transfer 6 09 - 17 Block Transfer 7 09 - 18...
  • Page 401 Chapter 12 Description of Parameter Setting Decoding Method 1 Decoding Method 2 Communication Refer to address: 2000h ~ 20FFh Refer to address: 6000h ~ 60FFh Card PLC commands the drive action regardless decoding method 1 or 2. 09 - 31 Internal Communication Protocol Factory Setting: 0 Settings 0: Modbus 485...
  • Page 402 Chapter 12 Description of Parameter Setting 09 - 35 PLC address Factory Setting: 2 Settings 1~254 09 - 36 CANopen Slave Address Factory Setting: 0 Settings 0: Disable 1~127 09 - 37 CANopen Speed Factory Setting: 0 Settings 0: 1M 1: 500k 2: 250k 3: 125k...
  • Page 403 Chapter 12 Description of Parameter Setting 09 - 41 CANopen Status Factory Setting: Read Only Settings 0: Node Reset State 1: Com Reset State 2: Boot up State 3: Pre Operation State 4: Operation State 5: Stop State 09 - 42 CANopen Control Status Factory Setting: Read Only Settings 0: Not ready for use state...
  • Page 404 Chapter 12 Description of Parameter Setting 09 - 51 BACnet Baud Rate Factory Setting: 38.4 Settings 9.6 ~ 76.8 Kbps 09 - 52 BACnet Device ID L Factory Setting: 1 Settings 0~65535 09 - 53 BACnet Device ID H Factory Setting: 0 Settings 0~63 09 - 54 Rrserved...
  • Page 405 Setting of DeviceNet Speed(according to Pr.09-72 Factory Setting: 2 Settings Standard DeviceNet: 0: 100Kbps 1: 125Kbps 2: 250Kbps 3: 1Mbps (Delta only) Non standard DeviceNet: (Delta only) 0: 10Kbps 1: 20Kbps 2: 50Kbps 3: 100Kbps 4: 125Kbps 5: 250Kbps 6: 500Kbps...
  • Page 406 Chapter 12 Description of Parameter Setting 09 - 72 Other setting of Device net Speed Factory Setting: 1 Settings 0 ： D isable E nable ： This parameter needs to co-work with Pr09-71. he baud rate can only be set to 0, 1, 2 or 3. Setting 0 ：...
  • Page 407 Chapter 12 Description of Parameter Setting 09 - 88 Password for Communication Card (Low word) 09 - 89 Password for Communication Card (High word) Factory Setting: 0 Settings 0~99 09 - 90 Reset Communication Card Factory Setting: 0 Settings 0 D isable ：...
  • Page 408 12 Description of Parameter Serrings 10 PID Control Parameters Group 10 PID Control Parameters are reserved. www.maher.ir...
  • Page 409 12 Description of Parameter Setting 11 Advanced Parameters Group 11 Advanced parameters are reserved. www.maher.ir...
  • Page 410 Chapter 12 Description of Parameter Setting 12 Pump Parameters The parameter can be set during operation. 12 - 00 Circulative Control Factory Setting: 0 Settings 0: No operation 1: Fixed Time Circulation (by time) 2: Fixed Quantity 3: Fixed quantity control 4: Fixed Time Circulation + Fixed Quantity Circulation 5: Fixed Time Circulation + Fixed Quantity Control In this mode, CP2000 can control up to 8 motors at a time.
  • Page 411 Chapter 12 Description of Parameter Setting Wiring: Fixed Time Circulation (by time) Control can control up to 8 motors. The diagram 12-2 is an example of controlling 4 motors at the same time. VFD-CP2000 R6AA Contactor Contactor Contactor Contactor Diagram 12-2: Wiring www.maher.ir...
  • Page 412 Chapter 12 Description of Parameter Setting 12 - 01 Number of Motors to be connected Factory Setting: 1 Settings 1 to 8 Number of Motors: Maximum 8 motors. After setting number of motor to be connected at the same time, multi-function output terminals will follow automatically the setting as shown in the table below.
  • Page 413 Chapter 12 Description of Parameter Setting 12 - 05 Delay time while fixed quantity circulation at Motor Switching (seconds) Factory Setting: 100 Settings 0.0 to 3600.0 seconds Fixed quantity circulation with PID Sequential Diagram In this mode, CP2000 can control up to 4 motors to increase controlling flow quantity and pressure range.
  • Page 414 Chapter 12 Description of Parameter Setting P12-05 P12-03 Pr12-03 freq P12-06 m ains (50Hz ) M otor #2 on m ains Motor #2 by Driv e 0H z Mot or #3 off Mot or #3 by D rive tim e Diagram 12-4: Sequence of switching motors at Fixed quantity circulation with PID –...
  • Page 415 Chapter 12 Description of Parameter Setting freq Td = (P12-04 x 2) + 2 sec Motor #4 by Dri ve mains (50Hz) Motor #1 on mains Motor #1 off (coasting) time Diagram 12-6: Sequence of switching motors at Fixed quantity circulation with PID –...
  • Page 416 Chapter 12 Description of Parameter Setting Disable Motor Output Set the Multifunction Input Commands as Disable Motors’ Output can stop corresponding motors. The settings are: P02-01~P02-06= 61 62 63 64 65 66 67 68 Disable Motor Output ALL 1 When a motor’s output is disabled, this motor will park freely www.maher.ir...
  • Page 417 Chapter 12 Description of Parameter Setting Fixed quantity circulation with PID can control up to 4 motors. The Diagram 12-7 below is an example of controlling 4 motors. R S T VFD-CP2000 R6AA Contactor Contactor Contactor Contactor Contactor Contactor Contactor Contactor Diagram 12-7 www.maher.ir...
  • Page 418 Chapter 12 Description of Parameter Setting 12 - 06 Frequency when switching motors at fixed quantity circulation (Hz) Factory Setting: 6000 Settings 0.0 to 600.00 Hz When the drive’s output frequency reaches the setting value of Pr12-06, the system will start preparing to switch motors.
  • Page 419 Chapter 12 Description of Parameter Setting freq p ump ma x CP2000 operation of first pump demand stop pump S ee diagram 12-8 for details demand (flow or pressure Total output demand Pump 0 by Drive Pump 1 AC Mai ns Pump 2 AC Mai ns Pump 3...
  • Page 420 Chapter 12 Description of Parameter Setting However, if the flow quantity or pressure is too big, CP2000 will stop, one by one, the motors from using mains electricity until CP2000 decrease the main motor’s frequency to 0Hz. See diagram 12-10 and diagram 12-11. freq pump max CP2000 operation...
  • Page 421 Chapter 12 Description of Parameter Setting P12-05 P12-05 P12-05 freq Pump #1 o f f Min Freq Pump #0 by Drive Pump #1 on AC Mains Pump #1 off Pump #2 on AC Mains Pump #2 off Pump #3 on AC Mains Pump #3 off time Diagram 12-10: Sequence of switching motors at Fixed quantity control with PID –...
  • Page 422 Chapter 12 Description of Parameter Setting Disable Motor’s Output Set the Multifunction Input Commands as Disable Motors’ Output can stop corresponding motors. The settings are:： P02-01~P02-06= 61 62 63 64 65 66 67 68 Disable Motor’s Output ALL 1 When a motor’s output is disabled, this motor will park freely www.maher.ir...
  • Page 423 Chapter 12 Description of Parameter Setting Wiring: Fixed Quantity Control can control up to 8 motors. The diagram 12-12 is an example of controlling 4 motors at the same time. R S T VFD-CP2000 R6AA Contactor Contactor Contactor Contactor Diagram 12-12 www.maher.ir...
  • Page 424 Chapter 12 Description of Parameter Setting Fixed Time circulation and Fixed quantity circulation with PID This mode combines Fixed Time circulation and Fixed quantity circulation with PID. It is to prevent motors to become rusty if they are not in use for a long period of time. If some motors are not activated, set the fixed time circulation to run motors one by one to make sure each of them has the chance to run.
  • Page 425 Chapter 12 Description of Parameter Setting Fixed Time Circulation and Fixed Quantity Control with PID This mode combines Fixed Time circulation and Fixed quantity control with PID. It is to prevent motors to become rusty if they are not in use for a long period of time. If some motors are not activated, set the fixed time circulation to run motors one by one to make sure each of them has the chance to run.
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  • Page 427: Chapter 13 Warning Codes

    Chapter 13 Warning Codes Chapter 13 Warning Codes D i s p l a y e r r o r s i g n a l Warning A b b r e v i a t e e r r o r c o d e CE01 T h e c o d e i s d i s p l a y e d a s s h o w n o n K P C - C E 0 1 .
  • Page 428 Chapter 13 Warning Codes ID No. Display on LCM Keypad Descriptions Warning Capacity over-heating warning Over heat 2 warn Warning PID feedback error PID FBK Error ACI signal error Warning When Pr03-19 is set to 1 and 2. Analog loss Warning Low current Under Current...
  • Page 429 Chapter 13 Warning Codes ID No. Display on LCM Keypad Descriptions Warning Auto tuning processing Auto tuning Reserved Reserved Wa r ni n g Output phase loss O PHL O u tp ut PH L Wa r n Reserved Warning Keypad COPY error 3 Keypad copy between different power range drive Copy Model Err 3...
  • Page 430 Chapter 13 Warning Codes ID No. Display on LCM Keypad Descriptions Warning CAN SDO transmission time-out CSdn SDO T-out Warning CAN SDO received register overflow CSbn Buf Overflow Warning CAN boot up error Cbtn Boot up fault Warning CAN format error CPtn Error Protocol Warning...
  • Page 431 Chapter 13 Warning Codes ID No. Display on LCM Keypad Descriptions Warning PLC checksum error PLSn Check sum error Warning PLC end command is missing PLEd No end command Warning PLC MCR command error PLCr PLC MCR error Warning PLC download fail PLdF Download fail Warning...
  • Page 432 Chapter 13 Warning Codes ID No. Display on LCM Keypad Descriptions Wa r ni n g PLC/CAN Master Slave communication time out P CTo CA N /M T-O u t Reserved Warning Duplicate MAC ID error ECid Node address setting error ExCom ID failed Warning Low voltage of communication card...
  • Page 433 Chapter 13 Warning Codes ID No. Display on LCM Keypad Descriptions Warning Communication time-out for communication card ECto and drive ExCom Inr T-out Warning Check sum error for Communication card and drive ECCS ExCom Inr CRC Warning Communication card returns to default setting ECrF ExCom Rtn def Warning...
  • Page 434 Chapter 13 Warning Codes ID No. Display on LCM Keypad Descriptions Wa r ni n g Copy PLC Capacity size error CP LS Cop y P LC S ize Wa r ni n g Copy PLC: Disable PLC functions to copy CP LF Cop y P LC Func Wa r ni n g...

  • Page 435: Chapter 14 Fault Codes And Descriptions

    Chapter 14 Fault Codes and Descriptions Chapter 14 Fault Codes and Descriptions Warning Dis p la y e rro r s ig n a l CE01 A b b re v ia te e rro r c o d e T h e c o d e is d is p la ye d a s s h o wn o n K P C-CE 0 1 .
  • Page 436 Chapter 14 Fault Codes and Descriptions Fault Name Fault Descriptions Corrective Actions Fault Hardware failure in Return to the factory current detection Oc at stop 1. Check if the input voltage falls within the rated AC DC BUS over-voltage motor drive input voltage range. Fault during acceleration 2.
  • Page 437 Chapter 14 Fault Codes and Descriptions Fault Name Fault Descriptions Corrective Actions Check Power Source Input if all 3 input phases are Fault connected without loose contacts. Phase Loss For models 40hp and above, please check if the fuse for the AC input circuit is blown. Phase lacked Ensure that the ambient temperature falls within the specified temperature range.
  • Page 438 Chapter 14 Fault Codes and Descriptions Fault Name Fault Descriptions Corrective Actions Motor overheating The AC motor drive Make sure that the motor is not obstructed. detecting internal Fault Ensure that the ambient temperature falls within temperature exceeds the the specified temperature range. setting of Pr.06-30 (PTC Change to a higher power motor.
  • Page 439 Chapter 14 Fault Codes and Descriptions Fault Name Fault Descriptions Corrective Actions Fault Reboots the power. If fault code is still displayed on the OC hardware error keypad please return to the factory Oc HW error Fault Reboots the power. If fault code is still displayed on the OV hardware error keypad please return to the factory Ov HW error...
  • Page 440 Braking fault Fault Check the wiring of the Y-connection/ -connection Y-connection/ -connectio n switch error Check the parameters settings Y-delta connect When Pr.07-13 is not set to 0 and momentary Fault Set Pr.07-13 to 0 power off or power cut, it...
  • Page 441 Chapter 14 Fault Codes and Descriptions Fault Name Fault Descriptions Corrective Actions It will be displayed when Check if motor parameter is correct (please Fault slip exceeds Pr.05-26 decrease the load if overload setting and time exceeds Check the settings of Pr.05-26 and Pr.05-27 Pr.05-27 setting.
  • Page 442 Chapter 14 Fault Codes and Descriptions Fault Name Fault Descriptions Corrective Actions Fault W phase short circuit W phase oc Fault Output phase loss (Phase U) OPHL U phase lacked Fault Output phase loss (Phase V) OPHL V phase lacked Fault Output phase loss (Phase W) OPHL...
  • Page 443 Chapter 14 Fault Codes and Descriptions Fault Name Fault Descriptions Corrective Actions Fault CANopen index error CIdE Can bus Index Err Fault CANopen station address error CAdE Can bus Add. Err Fault CANopen memory error CFrE Can bus off Internal communication time-out Fault ictE InrCom Time Out...
  • Page 444 Chapter 14 Fault Codes and Descriptions [This page intentionally left blank] www.maher.ir...

  • Page 445: Chapter 15 Canopen Overview

    15.3 CANopen Communication Interface Description 15.3.1 CANopen Control Mode Selection 15.3.2 DS402 Standard Control Mode 15.3.3 By using Delta Standard (Old definition, only support speed mode) 15.3.4 By using Delta Standard (New definition) 15.4 CANopen Supporting Index 15.5 CANopen Fault Code 15.6 CANopen LED Function...
  • Page 446 SOP (Special Object Protocol): Support default COB-ID in Predefined Master/Slave Connection Set in DS301 V4.02; Support SYNC service; Support Emergency service. NMT (Network Management): Support NMT module control; Support NMT Error control; Support Boot-up. Delta CANopen not supporting service: Time Stamp service www.maher.ir...
  • Page 447 Chapter 15 CANopen Overview 15.1 CANopen Overview CANopen Protocol CANopen is a CAN-based higher layer protocol, and was designed for motion-oriented machine control networks, such as handling systems. Version 4 of CANopen (CiA DS301) is . 0 2 standardized as EN50325-4. The CANopen specifications cover application layer and communication profile (CiA DS301), as well as a framework for programmable devices (CiA 302), recommendations for cables and connectors (CiA 303-1) and SI units and prefix representations (CiA 303-2).
  • Page 448 Chapter 15 CANopen Overview CANopen Communication Protocol It has services as follows: NMT (Network Management Object) SDO (Service Data Objects) PDO (Process Data Object) EMCY (Emergency Object) NMT (Network Management Object) The Network Management (NMT) follows a Master/Slave structure for executing NMT service.
  • Page 449 SYNC. Type number 253 indicates the data is updated immediately after receiving RTR. Type number 254: Delta CANopen doesn’t support this transmission format. Type number 255 indicates the data is asynchronous transmission. All PDO transmission data must be mapped to index via Object Dictionary.
  • Page 450 Chapter 15 CANopen Overview 15.2 Wiring for CANopen An external adapter card: EMC-COP01 is used for CANopen wiring to connect CANopen to VFD CP2000. The link is enabled by using RJ45 cable. The two farthest ends must be terminated with 120 terminating resistors. www.maher.ir...
  • Page 451 There are two control modes for CANopen; Pr.09-40 set to 1 is the factory setting mode DS402 standard and Pr.09-40 set to 0 is Delta’s standard setting mode. Actually, there are two control modes according to Delta’s standard, one is the old control mode (Pr09-30=0).
  • Page 452 Chapter 15 CANopen Overview 15.3.2 DS402 Standard Control Mode 15.3.2.1 Related set up of ac motor drive (by following DS402 standard) If you want to use DS402 standard to control the motor drive, please follow the steps below: Wiring for hardware (refer to chapter 16-2 Wiring for CANopen) Operation source setting: set Pr.00-21 = 3 for CANopen communication card control.
  • Page 453 Chapter 15 CANopen Overview Therefore, when the motor drive is turned on and finishes the initiation, it will remain at Ready to Switch on status. To control the operation of the motor drive, you need to change this status to Operate Enable status. The way to change it is to commend the control word's bit0 ~ bit3 and bit7 of the Index 6040H and to pair with Index Status Word (Status Word 0X6041).
  • Page 454 Chapter 15 CANopen Overview Index Definition Factory Setting R/W Size Unit Mode note 0: disable drive function 1:slow down on slow down ramp 2: slow down on quick stop ramp 3: slow down on the current limit 5 slow down on slow down ramp 605Ah Quick stop option code and stay in QUICK STOP...
  • Page 455 Chapter 15 CANopen Overview NOTE 01: To know the current rotation speed, read 6043. (unit: rpm) NOTE 02: To know if the rotation speed can reach the targeting value; read bit 10 of 6041. (0: Not reached; 1: Reached) www.maher.ir...
  • Page 456 Chapter 15 CANopen Overview 15.3.3 By using Delta Standard (Old definition, only support speed mode) 15-3.3.1 Various mode control method (by following DS402 standard) If you want to use DS402 standard to control the motor drive, please follow the steps below: Wiring for hardware (Refer to chapter 15.2 Wiring for CANopen )
  • Page 457 15.3.4 By using Delta Standard (New definition) 15-3-4-1 Related set up of ac motor drive (Delta New Standard) If you want to use DS402 standard to control the motor drive, please follow the steps below: Wiring for hardware (Refer to chapter 15.2 Wiring for CANopen ) Operation source setting: set Pr.00-21 to 3 for CANopen communication card control.
  • Page 458 Chapter 15 CANopen Overview 15-3-4-2 Various mode control method (Delta New Standard) Speed Mode 1. Let Ac Motor Drive be at the speed control mode: Set Index6060 = 2. 2. Set the target frequency: set 2060-03, unit is Hz, with a number of 2 decimal places. For example 1000 is 10.00Hz.
  • Page 459 Chapter 15 CANopen Overview 15-3-5 DI/DO AI AO are controlled via CANopen To control the DO AO of the motor drive through CANopen, follow the steps below: 1. To set the DO to be controlled, define this DO to be controlled by CANopen. For example, set Pr02-14 to control RY2.
  • Page 460 Chapter 15 CANopen Overview DO ： Terminal Related Parameters Mapping Index P2-13 = 50 2026-41 bit 0 P2-14 = 50 2026-41 bit 1 P2-15 = 50 2026-41 bit 2 P2-16 = 50 2026-41 bit 3 P2-17 = 50 2026-41 bit 4 P2-18 = 50 2026-41 bit 5 P2-19 = 50...
  • Page 461 Pr.10.15 (Encoder Slip Error Treatment) Group member 10(0 15(0FH) Index = 2000H + 0AH = 200A Sub Index = 0FH + 1H = 10H CP2000 Control Index: Delta Standard Mode (Old definition) Factory Index Sub Definition Size Note Setting 0 Number...
  • Page 462 Chapter 15 CANopen Overview Factory Index Sub Definition Size Note Setting 10B: Operation command by Pr. 00-21 setting 11B: Switch the source of operation command Bit 15 Reserved Freq. command (XXX.XXHz) Bit0 E.F. ON 3 Other trigger Bit1 Reset Bit15~2 Reserved 2021H 0 Number 1 Error code...
  • Page 463 Chapter 15 CANopen Overview Factory Index Sub Definition Size Note Setting 2022H 0 Reserved 1 Display output current 2 Display counter value Display actual output frequency (XXX.XXHz) Display DC-BUS voltage (XXX.XV) Display output voltage (XXX.XV) Display output power angle (XX.X° ) 7 Display output power in kW Display actual motor speed (rpm)
  • Page 464 42h~60h Reserved AVI (%) ACI (%) AUI (%) 64h~A0h Reserved AFM1 (%) AFM2 (%) Delta Standard Mode (New definition) Descriptions Index sub R/W Size Speed Mode bit Definition Priority 00h R 0:fcmd =0 1:fcmd = Fset(Fpid) 0: FWD run command...
  • Page 465 Chapter 15 CANopen Overview Descriptions Index sub R/W Size Speed Mode bit DefinitionPriority 02h RW U16 Speed command 03h RW U16 (unsigned decimal) 04h RW U16 05h RW S32 06h RW 07h RW U16 08h RW U16 Arrive Frequency attained 0: Motor FWD run 1: Motor REV run Warn...
  • Page 466 Chapter 15 CANopen Overview Factory Index Sub Definition R/W Size Unit Mode Note Setting 1: Profile Position Mode 2: Velocity Mode 6060h 0 Mode of operation 4: Torque Profile Mode 6: Homing Mode 0 Mode of operation display 6061h Same as above 6071h 0 tq Target torque RW S16 0.1% Yes...
  • Page 467 Chapter 15 CANopen Overview 15.5 CANopen Fault Code CANopen CANopen fault Display Fault code Description fault code register (bit 0~7) Fault 0001H Over-current during acceleration 2213 H Oc at accel Fault 0002H Over-current during deceleration 2213 H Oc at decel Fault Over-current during steady status 0003H...
  • Page 468 Chapter 15 CANopen Overview CANopen CANopen fault Display Fault code Description fault code register (bit 0~7) Fault DC BUS voltage is less than Pr.06.00 000BH 3220H during acceleration. Lv at accel Fault DC BUS voltage is less than Pr.06.00 000CH 3220H during deceleration.
  • Page 469 Chapter 15 CANopen Overview CANopen CANopen fault Display Fault code Description fault code register (bit 0~7) Overload. The AC motor drive detects Fault excessive drive output current. 0015H 2310H NOTE: The AC motor drive can withstand up to 150% of the rated current for a maximum of 60 Inverter oL seconds.
  • Page 470 Chapter 15 CANopen Overview CANopen CANopen fault Display Fault code Description fault code register (bit 0~7) Fault Fault 0024H cc (current clamp) hardware error FF07H EoL2 Thermal relay 2 cc HW Error Fault Fault 0025H oc hardware error FF08H EoL2 Thermal relay 2 oc HW Error Fault...
  • Page 471 Fault Fault 003CH Brake resistor fault 7110H Thermal relay 2 Braking fault Fault Fault 003DH Motor Y- switch error 3330H Thermal relay 2 Y-delta connect Fault Fault 003EH Energy regeneration when decelerating FF27H Thermal relay 2 Dec. Energy back www.maher.ir...
  • Page 472 Chapter 15 CANopen Overview CANopen CANopen fault Display Fault code Description fault code register (bit 0~7) Over slip error. Slip exceeds Pr.05.26 Fault Fault 003FH limit and slip duration exceeds Pr.05.27 FF28H setting. Thermal relay 2 Over slip Error Fault Fault Fault Fault...
  • Page 473 Chapter 15 CANopen Overview CANopen CANopen fault Display Fault code Description fault code register (bit 0~7) Fault Fault 0066H Heartbeat time-out 8130H CHbE Thermal relay 2 Heartbeat T-out Fault Fault 0067H CAN synchrony error 8700H CSyE Thermal relay 2 SYNC T-out Fault Fault 0068H...
  • Page 474 Chapter 15 CANopen Overview 15.6 CANopen LED Function There are two CANopen flash signs: RUN and ERR. RUN LED: LED status Condition CANopen State Initial Blinking Pre-Operation Single flash Stopped Operation ERR LED: LED status Condition/ State No Error Single One Message fail flash Double...

  • Page 475: Chapter 16 Plc Function Applications

    Chapter 16 PLC Function Applications Chapter 16 PLC Function Applications 16-1 PLC Summary 16-2 Notes before PLC use 16-3 Turn on 16-3-1 Connect to PC 16-3-2 I/O device explanation 16-3-3 Installation WPLSoft 16-3-4 Program writing 16-3-5 Program download 16-3-6 Program monitoring 16-4 Basic principles of PLC ladder diagrams 16-4-1...
  • Page 476 Delta's PLC DVP series. 16-1-2 WPLSoft ladder diagram editing tool WPLSoft is Delta's program editing software for the DVP and CP2000 programmable controllers in the Windows operating system environment. Apart from general PLC program design general Windows editing functions (such as cut, paste, copy, multiple windows, etc.), WPLSoft also...
  • Page 477 Chapter 16 PLC Function Applications 16-2 Notes before PLC use The PLC has a preset communications format of 7,N,2,9600, with node 2; the PLC node can be changed in parameter 09-35, but this address may not be the same as the converter's address setting of 09-00.
  • Page 478 Chapter 16 PLC Function Applications CP2000 Pr00-10, Control mode ----- Pr00-11, Velocity mode; Pr00-12, P2P mode ----- Pr00-13, Torque mode ----- Pr01-12~P01-19, 1 Acc/Dec time; Pr02-12, MULTI-Input ACT; Pr02-18,MULTI-Output ACT Pr04-50~Pr04-59 PLC buffer 1~10; Pr08-04,Up Limit for I Pr08-05,PID Out-Limit %; Pr10-17, Electrical Gear A ----- When parameter 00-04 is set as 28, the displayed value will be the value of PLC register D1043...
  • Page 479 Chapter 16 PLC Function Applications 16-3 Turn on 16-3-1 Connect to PC Start operation of PLC functions in accordance with the following four steps After pressing the Menu key and selecting 4: PLC Function on the KPC-CC01 digital keypad, press the Enter key (see figure below). NOTE If the optional KPC-CE01 digital keypad is used, employ the following method: Switch to the main PLC2 screen: After powering up the drivers, press the...
  • Page 480 Chapter 16 PLC Function Applications Wiring: Connect the driver's RJ-45 communications interface to a PC via the RS485 CP2000 PLC function usage PLC functions are as shown in the figure on the left; select item 2 and implement PLC functions. 1.Disable 1: No function (Disable) 2.PLC Run...
  • Page 481 Chapter 16 PLC Function Applications accordance with the program. At this time, the multifunctional input/output terminal setting will be ineffective. Because these terminal functions are already being used by the PLC, the DI DO AO in use by the PLC can be determined by looking at parameter 02-52, 02-53, and 03-30.
  • Page 482 See Delta's website for WPLSoft editing software: http://www.delta.com.tw/product/em/download/download_main.asp?act=3&pid=3&cid=1&tpid=3 16-3-4 Program writing After completing installation, the WPLSoft program will be installed in the designated subfolder "C:\Program Files\Delta Industrial Automation\WPLSoft x.xx." The editing software can now be run by clicking on the WPL icon using the mouse. www.maher.ir...
  • Page 483 Chapter 16 PLC Function Applications The WPL editing window will appear after 3 seconds (see figure below). When running WPLSoft for the first time, before "New file" has been used, only the "File (F)," "Communications (C)," View (V)," "Options (O)," and "Help (H)" columns will appear on the function toolbar. After running WPLSoft for the second time, the last file edited will open and be displayed in the editing window.
  • Page 484 Chapter 16 PLC Function Applications Click on the icon on the toolbar in the upper left part of the screen: opens new file (Ctrl+N) You can also use "File (F)"=> New file (N) (Ctrl+N) The "Device settings" window will appear after clicking. You can now enter the project title and filename, and select the device and communication settings to be used www.maher.ir...
  • Page 485 Chapter 16 PLC Function Applications Communications settings: Perform settings in accordance with the desired communications method Press Confirm after completing settings and begin program editing. There are two program editing methods; you can choose whether to perform editing in the command mode or the ladder diagram mode.
  • Page 486 Chapter 16 PLC Function Applications In ladder diagram mode, you can perform program editing using the buttons on the function icon row Basic Operation Example: Input the ladder diagram in the following figure Mouse operation and keyboard function key (F1 to F12) operation 1.
  • Page 487 Chapter 16 PLC Function Applications 2. Use the mouse to click on the always-open switch icon or press the function key F1: 3. After the name of the input device and the comment dialog box have appeared, the device name (such as "M"), device number (such as "10"), and input comments (such as "auxiliary contact") can be selected;...
  • Page 488 Chapter 16 PLC Function Applications 5. Click on application command icon or press function key F6. Click on "All application commands" in the function classification field, and click on the End command in the application command pull-down menu, or use the keyboard to key in "End" in that field, and press the confirm button.
  • Page 489 Chapter 16 PLC Function Applications 16-3-5 Program download After inputting a program using WPLSoft, select compile . After completing compilation, select to download a program. WPLSoft will perform program download with the online PLC in the communications format specified in communications settings. 16-3-6 Program monitoring While confirming that the PLC is in the Run mode, after downloading a program, click on in the...
  • Page 490 Chapter 16 PLC Function Applications 16-4 Basic principles of PLC ladder diagrams 16-4-1 Schematic diagram of PLC ladder diagram program scanning Output results are calculated on the basis of the ladder diagram configuration Repeated (internal devices will have implementation real-time output before results are sent to an external output point) 16-4-2 Introduction to ladder diagrams...
  • Page 491 Chapter 16 PLC Function Applications comprise one byte; two bytes comprise one word, and two words comprise a double word. When multiple relays are processing at the same time (such as addition/subtraction or displacement, etc.), a byte, word, or double word can be used. Furthermore, a PLC contains two types of internal devices: a timer and a counter.
  • Page 492 Chapter 16 PLC Function Applications Description of Function Device type A timer is used to complete control of timing. The timer contains a coil, contact, and a time value register. When the coil is electrified, if the preset time is reached, the contact will be actuated (contact a will close, contact b will open), and the timer's fixed value be given by the set value.
  • Page 493 Chapter 16 PLC Function Applications Ladder diagram Explanation of commands Command Using Device structures Block parallel Multiple outputs Coil driven output 、 commands Some basic Some basic commands, commands applications commands Applications commands Inverted logic 16-4-3 Overview of PLC ladder diagram editing The program editing method begins from the left busbar and proceeds to the right busbar (the right busbar is omitted when editing using WPLSoft).
  • Page 494 Chapter 16 PLC Function Applications AND M3 OUT Y1 TMR T0 Explanation of basic structure of ladder diagrams LD (LDI) command: An LD or LDI command is given at the start of a block. LD command LD command AND Block OR Block LDP and LDF have this command structure, but there are differences in their action state.
  • Page 495 Chapter 16 PLC Function Applications ANB command: A configuration in which one block is in series with one device or block. ANB command ORB command: A configuration in which one block is in parallel with one device or block. ORB command In the case of ANB and ORB operations, if a number of blocks are connected, they should be combined to form a block or network from the top down or from left to right.
  • Page 496 Chapter 16 PLC Function Applications 16-4-4 Commonly-used basic program design examples Start, stop, and protection Some applications may require a brief close or brief break using the buttons to start and stop equipment. A protective circuit must therefore be designed to maintain continued operation in these situations;...
  • Page 497 Chapter 16 PLC Function Applications Commonly-used control circuits Example 4: Conditional control X1, X3 are respectively start/stop Y1, and X2, X4 are respectively start/stop Y2; all have protective circuits. Because Y1's NO contact is in series with Y2's circuit, it becomes an AND condition for the actuation of Y2.
  • Page 498 Chapter 16 PLC Function Applications Example 6: Sequence control If the NC contact of Y2 in the interlocking control configuration of example 5 is put in series with the Y1 circuit, so that it is an AND condition for actuation of Y1 (see figure below), not only is Y1 a condition for the actuation of Y2 in this circuit, the actuation of Y2 will also stop the actuation of Y1.
  • Page 499 Chapter 16 PLC Function Applications Example 8: Flashing circuit The following figure shows an oscillating circuit of a type commonly used to cause an indicator light to flash or a buzzers to buzz. It uses two timers to control the On and Off time of Y1 coil.
  • Page 500 Chapter 16 PLC Function Applications Example 11: The open/close delay circuit is composed of two timers; output Y4 will have a delay whether input X0 is On or Off. TMR T5 秒 TMR T6 秒 Example 12: Extended timing circuit In the circuit in the figure on the left, the total delay time from the moment input X0 closes to the time output Y1 is electrified is (n1+n2)*T, where T is the clock cycle.
  • Page 501 Chapter 16 PLC Function Applications 16-5 Various PLC device functions Item Specifications Notes Algorithmic control Program stored internally, alternating method back-and-forth scanning method When it starts again after ending (after Inp ut/output control execution to the END command), the method input/output has an immediate refresh command Algorithmic...
  • Page 502 Chapter 16 PLC Function Applications Single-byt Setting Range:H0000 ~ HFFFF Hexadecimal Double-b Setting Range: H00000000 ~ HFFFFFFFF Serial communications port (program RS-485/keypad port write/read) Input/output Built-in three analog inputs and two analog outputs Function expansion module Optional Accessori EMC-D42A; EMC-R6AA; EMCD611A Communication Expansion Optional Module...
  • Page 503 Chapter 16 PLC Function Applications Binary Number, BIN The PLC's numerical operations and memory employ binary numbers. Binary nibbles and relevant terms are explained as follows: Bits are the fundamental units of binary values, and have a state of either 1 or 0 Comprised of a series of 4 bits (such as b3-b0);...
  • Page 504 Chapter 16 PLC Function Applications Constant K Decimal numbers are usually prefixed with a "K" in a PLC system, such as K100. This indicates that it is a decimal number with a numerical value of 100. Exceptions: K can be combined with bit device X, Y, M, or S to produce data in the form of a nibble, byte, word, or double word, such as in the case of K2Y10 or K4M100.
  • Page 505 Chapter 16 PLC Function Applications 16-bit counter C0-C79: 16-bit counter setting range: K0-K32,767. (when K0 and K1 are identical, the output contact will immediately be On during the first count.) The current counter value will be cleared from an ordinary counter when power is shut off to the PLC.
  • Page 506 Chapter 16 PLC Function Applications 16-5-2 Introduction to special relay functions (special M) R/W items: RO: read only function; RW: read and write function Special Description of Function R/W * M1000 Operates monitor NO contact (contact a). NO while RUN, contact a. This contact is On while in the RUN state.
  • Page 507 Chapter 16 PLC Function Applications Special Description of Function R/W * M1043 -- M1044 Pause M1045 M1047 M1048 -- M1049 -- M1050 -- M1051 -- M1052 Lock frequency (lock, frequency locked at the current operating frequency) M1053 -- M1054 -- M1055 -- M1056 Hardware already has power (Servo On Ready) M1057 --...
  • Page 508 Chapter 16 PLC Function Applications 16-5-3 Introduction to special register functions (special D) Special Description of Function R/W * D1000 -- D1001 Device system program version D1002 Program capacity D1003 Total program memory content D1004 D1009 D1010 Current scan time (units: 0.1 ms) D1011 Minimum scan time (units: 0.1 ms) D1012 Maximum scan time...
  • Page 509 Chapter 16 PLC Function Applications Special Description of Function R/W * D1045 Analog output value AFM2(-100.00~100.00%) D1046 D1049 Actual Operation Mode S peed D1050 ： D1051 -- D1052 -- D1053 -- D1054 -- D1055 -- D1056 -- D1057 -- D1058 -- D1059 -- Operation Mode setting S peed...
  • Page 510 Chapter 16 PLC Function Applications Special Description of Function R/W * D1124 D1125 D1126 Internal node 0 status D1127 Internal node 0 reference status L D1128 Internal node 0 reference status H D1129 -- D1130 Internal node 1 control command D1131 Internal node 1 mode D1132 Internal node 1 reference command L D1133 Internal node 1 reference command H...
  • Page 511 Chapter 16 PLC Function Applications Special Description of Function R/W * D1178 Internal node 5 reference status H D1179 D1180 Internal node 6 control command D1181 Internal node 6 mode D1182 Internal node 6 reference command L D1183 Internal node 6 reference command H D1184 D1185 D1186 Internal node 6 status...
  • Page 512 Chapter 16 PLC Function Applications Power Special D Description of Function Default: Memory D1092 Delay before start of initialization D1093 Break time detection 1000ms D1094 Break number detection D1095 Reserved D1096 Corresponding real-time transmission type (PDO) D1097 Setting range: 1~240 Corresponding real-time receiving type (PDO) D1098 Setting range: 1~240...
  • Page 513 Chapter 16 PLC Function Applications Basic definitions PDO Default: Special D Description of Function Default: Index 1 2 3 Communications break handling method of D2006+100*n 6007H-0010H slave station number n D2007+100*n Error code of slave station number n error 603FH-0010H D2008+100*n Control word of slave station number n 6040H-0010H...
  • Page 514 Chapter 16 PLC Function Applications PDO reflection length setting: Default: Special D Description of Function 000AH D2034+100*n Real-time transmission setting of slave station number n 0000H D2067+100*n Real-time reception setting of slave station number n 16-5-4 PLC Communication address Device Range Type Address (Hex)
  • Page 515 Chapter 16 PLC Function Applications 16-6 Introduction to the Command Window 16-6-1 Overview of basic commands Ordinary commands Command Function OPERAND Execution code speed (us) Load contact a 、 、 、 、 Load contact b 、 、 、 、 Connect contact a in series 、...
  • Page 516 Chapter 16 PLC Function Applications Upper/lower differential output commands Command Function OPERAND Execution code speed (us) Upper differential output 、 Lower differential output 、 Stop command Command Function OPERAND Execution code speed (us) Program conclusion Other commands Command Function OPERAND Execution code speed (us)
  • Page 517 Chapter 16 PLC Function Applications Command Function Connect contact a in series X0~X17 Y0~Y17 M0~M799 T0~159 C0~C79 D0~D399 Operand － The AND command is used to create a series connection to contact a; first reads current status of the designated series contact and logical operation results before contact in order to perform "AND"...
  • Page 518 Chapter 16 PLC Function Applications Command Function Connect contact b in parallel X0~X17 Y0~Y17 M0~M799 T0~159 C0~C79 D0~D399 Operand － The ORI command is used to establish a parallel connection to contact a; its function is to first read current status of the designated series contact and logical operation results before contact in order to perform "OR"...
  • Page 519 Chapter 16 PLC Function Applications Command Function Save to stack Operand Save current content of cumulative register to the stack. (Add one to stack pointer) Command Function Read stack (pointer does not change) Operand Reads stack content and saves to cumulative register. (Stack pointer does not change) Command Function...
  • Page 520 Chapter 16 PLC Function Applications Command Function Action continues (ON) X0~X17 Y0~Y17 M0~M799 T0~159 C0~C79 D0~D399 Operand － － － － When the SET command is driven, the designated element will be set as On, and will be maintained in an On state, regardless of whether the SET command is still driven. The RST command can be used to set the element as Off.
  • Page 521 Chapter 16 PLC Function Applications Command Function 16-bit counter C0~C79 K 0~K32,767 ， Operand C0~C79 D 0~D399 ， When the CNT command is executed from Off→On, this indicates that the designated counter coil goes from no power → electrified, and 1 will be added to the counter's count value;...
  • Page 522 Chapter 16 PLC Function Applications Command Function MC/MCR Connect/release a common series contact Operand N0~N7 MC is the main control initiation command, and any commands between MC and MCR will be executed normally. When the MC command is Off, any commands between MC and MCR will act as follows: Determination of commands Description...
  • Page 523 Chapter 16 PLC Function Applications Command Function Start of forward edge detection action X0~X17 Y0~Y17 M0~M799 T0~159 C0~C79 D0~D399 Operand － The LDP command has the same usage as LD, but its action is different; its function is to save current content, while also saving the detected state of the rising edge of the contact to the cumulative register.
  • Page 524 Chapter 16 PLC Function Applications Command Function ANDF Reverse edge detection series connection X0~X17 Y0~Y17 M0~M799 T0~159 C0~C79 D0~D399 Operand － The ANDF command is used for a contact falling edge detection series connection. Ladder diagram: Command code: Description: Load Contact a of X0 X1 Reverse edge ANDF detection series...
  • Page 525 Chapter 16 PLC Function Applications Command Function Upper differential output X0~X17 Y0~Y17 M0~M799 T0~159 C0~C79 D0~D399 Operand － － － － Upper differential output commands. When X0=Off→On (positive edge- triggered), the PLS command will be executed, and M0 will send one pulse, with a pulse length consisting of one scanning period.
  • Page 526 Chapter 16 PLC Function Applications Command Function No action Operand The command NOP does not perform any operation in the program. Because execution of this command will retain the original logical operation results, it can be used in the following situation: the NOP com mand can be used instead of a command that is deleted without changing the program length.
  • Page 527 Chapter 16 PLC Function Applications 16-6-3 Overview of application commands Command code STEPS Classification Function 16 bit 32 bit command 16bit 32bit CALL Call subprogram Circuit control SRET Conclusion of subprogram FEND Conclusion a main program DCMP Compares set output Send DZCP Range comparison...
  • Page 528 Chapter 16 PLC Function Applications Command code STEPS Classification Function 16 bit 32 bit command 16bit 32bit – Binary floating point number DATAN – ATAN operation – Binary floating point number DSINH – SINH operation – Binary floating point number DCOSH –...
  • Page 529 Chapter 16 PLC Function Applications Command code STEPS Classification Function 16 bit 32 bit command 16bit 32bit Floating point number contact ＝ form compare LD ※ Floating point number contact ＞ form compare LD ※ Floating point number contact ＜ form compare LD ※...
  • Page 530 － － － － － － － － － － － － － － － － CP2000 series device: The S operand can designate P0-P63 Flag signal: none C all subprogram pointer. ： Write the subprogram after the FEND command.
  • Page 531 Chapter 16 PLC Function Applications FEND Conclusion a main program － － － － Bit device Word device 16-bit command (1 STEP) Continuous KnX KnY KnM FEND － － － － － － － － execution type 32-bit command Notes on operand usage: －...
  • Page 532 Chapter 16 PLC Function Applications Compares set output Bit device Word device 16-bit command (7 STEP) Continuous CMPP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (13 STEP) ＊...
  • Page 533 Chapter 16 PLC Function Applications Range comparison Bit device Word device 16-bit command (9 STEP) Continuous ZCPP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (17 STEP) ＊...
  • Page 534 Chapter 16 PLC Function Applications Data movement Bit device Word device 16-bit command (5 STEP) Continuous MOVP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (9 STEP) Notes on operand usage: none DMOV Continuous...
  • Page 535 Chapter 16 PLC Function Applications BMOV Send all Bit device Word device 16-bit command (7 STEP) KnX KnY KnM BMOV Continuous BMOVP Pulse ＊ ＊ ＊ ＊ ＊ ＊ execution type execution type ＊ ＊ ＊ ＊ ＊ 32-bit command ＊...
  • Page 536 Chapter 16 PLC Function Applications BIN addition Bit device Word device 16-bit command (7 STEP) Continuous ADDP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (13 STEP) ＊...
  • Page 537 Chapter 16 PLC Function Applications BIN subtraction Bit device Word device 16-bit command (7 STEP) Continuous SUBP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (13 STEP) ＊...
  • Page 538 Chapter 16 PLC Function Applications BIN multiplication Bit device Word device 16-bit command (7 STEP) Continuous MULP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (13 STEP) ＊...
  • Page 539 Chapter 16 PLC Function Applications BIN division Bit device Word device 16-bit command (7 STEP) Continuous DIVP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (13 STEP) ＊...
  • Page 540 Chapter 16 PLC Function Applications BIN add one Bit device Word device 16-bit command (3 STEP) Continuous INCP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ Notes on operand usage: none 32-bit command (5 STEP) DINC Continuous DINCP...
  • Page 541 Chapter 16 PLC Function Applications BIN subtract one Bit device Word device 16-bit command (3 STEP) Continuous DECP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ Notes on operand usage: none 32-bit command (5 STEP) DDEC Continuous DDECP...
  • Page 542 Chapter 16 PLC Function Applications Right rotation Bit device Word device 16-bit command (5 STEP) Continuous RORP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (9 STEP) DROR Continuous DRORP Pulse Notes on operand usage: execution type execution type...
  • Page 543 Chapter 16 PLC Function Applications Left rotation Bit device Word device 16-bit command (5 STEP) Continuous ROLP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (9 STEP) Notes on operand usage: DROL Continuous DROLP...
  • Page 544 Chapter 16 PLC Function Applications ZRST Clear range Bit device Word device 16-bit command (5 STEP) KnX KnY KnM ZRST Continuous ZRSTP Pulse ＊ ＊ ＊ ＊ ＊ execution type execution type ＊ ＊ ＊ ＊ ＊ 32-bit command Notes on operand usage: －...
  • Page 545 Chapter 16 PLC Function Applications → whole number binary decimal transformation Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ ＊ ＊ 32-bit command (9steps) ＊ ＊ ＊...
  • Page 546 Chapter 16 PLC Function Applications MODRW MODBUS data read/write Bit device Word device 16-bit command (5 STEP) MODRW KnX KnY KnM MODRW Continuous Pulse execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command ＊ ＊ ＊ － －...
  • Page 547 Chapter 16 PLC Function Applications PLC controlling slave device MODRW command Serial Example Node Functio Addres Registe Length: n code Reads 4 sets of data comprising the PLC slave device's X0 to X3 state, and H400 saves the read data in bits 0 to 3 of D0 Reads 4 sets of data comprising the PLC slave device's Y0 to Y3 state, and H500...
  • Page 548 Chapter 16 PLC Function Applications Will trigger M0 On when the PLC begins to operate, and sends instruction to execute one MODRW command. After receiving the slave device's response, if the command is correct, it will execute one ROL command, which will cause M1 to be On. After receiving the slave device's response, will trigger M50 = 1 after a delay of 10 PLC scanning cycles, and then execute one MODRW command.
  • Page 549 Chapter 16 PLC Function Applications ECMP Comparison of binary floating point numbers Bit device Word device 16-bit command KnX KnY KnM － － － － － － － － － － ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (13 STEP) DECMP Continuous DECMPP...
  • Page 550 Chapter 16 PLC Function Applications EZCP Comparison of binary floating point number range Bit device Word device 16-bit command KnX KnY KnM － － － － ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (17 STEP) ＊ ＊ ＊ DEZCP Continuous DEZCPP Pulse...
  • Page 551 Chapter 16 PLC Function Applications Angle → Radian Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DRAD Continuous DRADP 脈 波 執 行 型 Notes on operand usage: execution type Please refer to the function specifications table for each device in...
  • Page 552 Chapter 16 PLC Function Applications Radian → Angle Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DDEG Continuous DDEGP Pulse Notes on operand usage: execution type execution type Please refer to the function specifications table for each device in...
  • Page 553 Chapter 16 PLC Function Applications EADD Adding binary floating point numbers Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ ＊ ＊ DEADD Continuous DEADDP...
  • Page 554 Chapter 16 PLC Function Applications ESUB Subtraction of binary floating point numbers Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (13 STEP) ＊ ＊ ＊...
  • Page 555 Chapter 16 PLC Function Applications EMUL Multiplication of binary floating point numbers Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (13 STEP) ＊ ＊ ＊...
  • Page 556 Chapter 16 PLC Function Applications EDIV Division of binary floating point numbers Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (13 STEP) ＊ ＊ ＊...
  • Page 557 Chapter 16 PLC Function Applications Binary floating point number obtain exponent Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DEXP Continuous DEXPP Pulse Notes on operand usage:...
  • Page 558 Chapter 16 PLC Function Applications Binary floating point number obtain logarithm Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ Continuous DLNP Pulse Notes on operand usage: execution type...
  • Page 559 Chapter 16 PLC Function Applications ESQR Binary floating point number find square root Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DESQR Continuous DESQR...
  • Page 560 Chapter 16 PLC Function Applications Binary floating point number → BIN whole number transformation Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ 32-bit command (9 STEP) ＊ DINT Continuous DINTP Pulse...
  • Page 561 Chapter 16 PLC Function Applications Binary floating point number SIN operation Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DSIN Continuous DSINP Pulse Notes on operand usage:...
  • Page 562 Chapter 16 PLC Function Applications Binary floating point number COS operation Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DCOS Continuous DCOSP Pulse Notes on operand usage:...
  • Page 563 Chapter 16 PLC Function Applications Binary floating point number TAN operation Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DTAN Continuous DTANP Pulse Notes on operand usage:...
  • Page 564 Chapter 16 PLC Function Applications ASIN Binary floating point number ASIN operation Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DASIN Continuous DASINP Pulse...
  • Page 565 Chapter 16 PLC Function Applications ACOS Binary floating point number ACOS operation Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DACOS Continuous DACOS Pulse...
  • Page 566 Chapter 16 PLC Function Applications ATAN Binary floating point number ATAN operation Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DATAN Continuous DATANP Pulse...
  • Page 567 Chapter 16 PLC Function Applications SINH Binary floating point number SINH operation Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DSINH Continuous DSINHP Pulse...
  • Page 568 Chapter 16 PLC Function Applications COSH Binary floating point number COSH operation Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DCOSH Continuous DCOSHP Pulse...
  • Page 569 Chapter 16 PLC Function Applications TANH Binary floating point number TANH operation Bit device Word device 16-bit command － － － － － － － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ DTANH Continuous DTANHP Pulse...
  • Page 570 Chapter 16 PLC Function Applications TCMP Comparison of calendar data Bit device Word device 16-bit command (11 STEP) KnX KnY KnM TCMP Continuous TCMPP Pulse ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊...
  • Page 571 Chapter 16 PLC Function Applications TZCP Comparison of calendar data Bit device Word device 16-bit command (9 STEP) KnX KnY KnM TZCP Continuous TZCPP Pulse ＊ ＊ ＊ execution type execution type ＊ ＊ ＊ 32-bit command ＊ ＊ ＊ －...
  • Page 572 Chapter 16 PLC Function Applications TADD Calendar data addition Bit device Word device 16-bit command (7 STEP) TADD Continuous TADDP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command ＊ ＊ ＊ － － － － －...
  • Page 573 Chapter 16 PLC Function Applications TSUB Calendar data subtraction Bit device Word device 16-bit command (7 STEP) TSUB Continuous TSUBP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command ＊ ＊ ＊ － － － － －...
  • Page 574 Chapter 16 PLC Function Applications Calendar data read Bit device Word device 16-bit command (3 STEP) Continuous Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ Notes on operand usage: 32-bit command Please refer to the function specifications table for each device in －...
  • Page 575 Chapter 16 PLC Function Applications BIN→GRAY code transformation Bit device Word device 16-bit command (5 STEP) Continuous GRYP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (9 STEP) Notes on operand usage: DGRY Continuous...
  • Page 576 Chapter 16 PLC Function Applications GRAY code →BIN transformation GBIN Bit device Word device 16-bit command (5 STEP) GBIN Continuous GBINP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (9 STEP) Notes on operand usage: DGBIN...
  • Page 577 Chapter 16 PLC Function Applications Contact form logical operation LD# 215~ Bit device Word device 16-bit command (5 STEP) Continuous － － － － － KnX KnY KnM execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (9 STEP) Notes on operand usage: &...
  • Page 578 Chapter 16 PLC Function Applications AND# Contact form logical operation AND# 218~ Bit device Word device 16-bit command (5 STEP) AND# Continuous － － － － － KnX KnY KnM execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊...
  • Page 579 Chapter 16 PLC Function Applications Contact form logical operation OR# 221~ Bit device Word device 16-bit command (5 STEP) Continuous － － － － － KnX KnY KnM execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (9 STEP) Notes on operand usage: &...
  • Page 580 Chapter 16 PLC Function Applications LD※ ※ ※ ※ Contact form compare LD* 224~ Bit device Word device 16-bit command (5 STEP) Continuous ※ － － － － － KnX KnY KnM execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊...
  • Page 581 Chapter 16 PLC Function Applications AND※ ※ ※ ※ Contact form compare AND* 232~ Bit device Word device 16-bit command (5 STEP) Continuous ※ － － － － － KnX KnY KnM execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊...
  • Page 582 Chapter 16 PLC Function Applications OR※ ※ ※ ※ Contact form compare OR* 240~ Bit device Word device 16-bit command (5 STEP) Continuous ※ － － － － － KnX KnY KnM execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊ ＊...
  • Page 583 Chapter 16 PLC Function Applications FLD※ ※ ※ ※ Floating point number contact form compare LD* 275~ Bit device Word device 16-bit command － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ ＊ ＊ Continuous ※...
  • Page 584 Chapter 16 PLC Function Applications FAND※ ※ ※ ※ Floating point number contact form compare AND* 281~ Bit device Word device 16-bit command － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ ＊ ＊ Continuous FAND ※...
  • Page 585 Chapter 16 PLC Function Applications FOR※ ※ ※ ※ Floating point number contact form compare OR* 287~ Bit device Word device 16-bit command － － － － KnX KnY KnM ＊ ＊ ＊ 32-bit command (9 STEP) ＊ ＊ ＊ Continuous ※...
  • Page 586 Chapter 16 PLC Function Applications 16-6-5 Detailed explanation of driver special applications commands Read servo parameter Bit device Word device 16-bit command (5 STEP) KnX KnY KnM Continuous RPRP Pulse ＊ ＊ ＊ execution type execution type ＊ 32-bit command Notes on operand usage: none －...
  • Page 587 Chapter 16 PLC Function Applications P01-12: Acceleration time 1 P01-13: Deceleration time 1 P01-14: Acceleration time 2 P01-15: Deceleration time 2 P01-16: Acceleration time 3 P01-17: Deceleration time 3 P01-18: Acceleration time 4 P01-19: Deceleration time 4 P02-12: Select MI Conversion Time mode: P02-18: Select MO Conversion Time mode: P04-50 ~ P04-69: PLC register parameter 0 - 19 P08-04: Upper limit of integral...
  • Page 588 Chapter 16 PLC Function Applications FPID Driver PID control mode Bit device Word device 16-bit command (9 STEP) FPID Continuous FPIDP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command ＊ ＊ ＊ －...
  • Page 589 Chapter 16 PLC Function Applications FREQ Driver speed control mode Bit device Word device 16-bit command (7 STEP) FREQ Continuous FREQP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command ＊ ＊ ＊ －...
  • Page 590 Chapter 16 PLC Function Applications Bit 1 : Prior to PLC scanning procedures, whether the target torque has been cleared is 0. (This will be written to the TORQ command when the PLC is Bit 2 : Prior to PLC scanning procedures, whether speed limits in the torque mode have been cleared is 0.
  • Page 591 Chapter 16 PLC Function Applications CANRX Read CANopen slave station data Bit device Word device 16-bit command (9 STEP) CANRX Continuous CANRXP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ 32-bit command ＊ ＊ － － － － － －...
  • Page 592 Chapter 16 PLC Function Applications CANTX Write CANopen slave station data Bit device Word device 16-bit command (9 STEP) CANTX Continuous CANTXP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command ＊ ＊ －...
  • Page 593 Chapter 16 PLC Function Applications ICOMW Internal communications write Bit device Word device 16-bit command (9 STEP) ICOMW Continuous ICOMWP Pulse KnX KnY KnM execution type execution type ＊ ＊ ＊ ＊ ＊ ＊ 32-bit command (17 STEP) ＊ ＊ ＊...
  • Page 594 Chapter 16 PLC Function Applications 16-7 Error display and handling Code Descript Recommended handling approach PLrA RTC time check Turn power on and off when resetting t he keypad time PLrt (incorrect RTC mode) Turn power on and off after making sure that the keypad is securely connected PLod Data writing memory error...
  • Page 595 Chapter 16 PLC Function Applications 16- 8 CANopen Master control applications Control of a simple multi-axis application is required in certain situations. If the device supports the CANopen protocol, a CP2000 can serve as the master in implementing simple control (position, speed, homing, and torque control).
  • Page 596 Chapter 16 PLC Function Applications After leaving the PLC register window, the register setting screen will appear, as shown below: If there is a new PLC program and no settings have yet been made, you can read default data from the converter, and merely edit it to suit the current application. If settings have already been made, however, the special D in the CANopen area will display the saved status (the CANopen D area is located at D1090 to D1099 and D2000 to D2799).
  • Page 597 Chapter 16 PLC Function Applications After reading the data, it is necessary to perform some special D settings. Before proceeding, we will first introduce the special D implications and setting range. The CANopen Master's special D range is currently D1070 to D1099 and D2000 to D2799; this range is divided into 3 blocks: The first block is used to display CANopen's current status, and has a range of D1070 to D1089;...
  • Page 598 Chapter 16 PLC Function Applications Special D Description of Function Error code of master error 0: No error D1074 1: Slave station setting error 2: Synchronizing cycle setting error (too small) D1075 Reserved D1076 SDO error message (main index value) D1077 SDO error message (secondary index value) D1078...
  • Page 599 Chapter 16 PLC Function Applications If slave devices have a slow start-up, the master can delay for a short time before performing slave station configuration; this time delay can be set via D1092. Special D Description of Function Default: D1092 Delay before start of initialization With regard to slave device initialization, a delay time can be set to judge whether failure has occurred.
  • Page 600 Chapter 16 PLC Function Applications RXPDO PDO4 (Torque) PDO3 (Position) PDO2 (Remote I/O) PDO1 (Speed) Description Special D Description Special D Description Special D Description Special D Slave device Mode word D2009+100*n Mode word D2009+100*n D2026+100*n Mode word D2009+100*n Actual Actual D2022+100*n Slave device...
  • Page 601 Chapter 16 PLC Function Applications Switch the PLC to Run after completing settings. Now wait for successful initialization of CANopen (M1059 = 1 and M1061 = 0), and then initiate CANopen memory mapping (M1034 = 1). The control word and frequency command will now automatically refresh to the corresponding slave device (D2008+n*100 and D2012+n*100), and the slave device's status word and currently frequency will also be automatically sent back to the master station (D2009+n*100 and D2013+n*100).
  • Page 602 Chapter 16 PLC Function Applications Velocity Control PDO Default Special D Description of Function Default D2001+100*n Torque restriction on slave station number n Target speed of slave station D2012+100*n number n (rpm) Actual speed of slave station ▲ D2013+100*n number n (rpm) Error speed slave...
  • Page 603 Chapter 16 PLC Function Applications After gaining an understanding of special D definitions, we return to setting steps. After entering the values corresponding to D1090 to D1099, D2000+100*n, D2034+100*n and D2067+100*n, we cannot begin to perform downloading, which is performed in accordance with the following steps: (1. D2000 and D2100 are set as 20 and 21, and D2200, D2300, D2400, D2500, D2600, and D2700 are set as 0;...
  • Page 604 Step 5: Set the slave stations' station numbers, communications speed, control source, and command source Delta's CP2000 and EC series devices currently support the CANopen communications interface driver, and the corresponding slave station numbers and communications speed parameters are as follows:...
  • Page 605 Chapter 16 PLC Function Applications Delta's A2 Servo currently supports the CANopen communications interface, and the corresponding slave station numbers and communications speed parameters are as follows: Corresponding device parameters Value Definition Slave station 03-00 1~127 CANopen Communication address address...
  • Page 606 Chapter 16 PLC Function Applications Step 2: Master memory correspondences Enable WPL Use keypad set PLC mode as Stop (PLC 2) WPL read D1070 to D1099 D2000 to D2799 Set D2000=10 D2100=11 Set D2100 2200 2300 2400 2500 2600 2700=0 Download D2000 to D2799 settings Step 3: Set the master's communications station number and communications speed When setting the master's station number (parameter 09-46, default is set as 100),...
  • Page 607 Chapter 16 PLC Function Applications Step 6: Connect hardware wiring When performing wiring, note the head and tail terminal resistance; connection methods are as follows: Terminal Terminal resistor resistor Step 7: Initiate control After a program has been written and downloaded, switch the PLC mode to Run. Merely turn power to master and slave stations off and then on again.
  • Page 608 Chapter 16 PLC Function Applications 16-9 Explanation of various PLC speed mode controls Speed mode supports SVC control. Under the speed mode of SVC control, control therefore cannot be performed successfully unless finish motor parameter auto tuning ahead of time. Control methods and settings are explained as follows: Speed control: Register table for speed mode:...
  • Page 609 Chapter 16 PLC Function Applications Set M1025 = 1, the driver frequency command will now jump to the frequency designated by FREQ, and acceleration/deceleration will be controlled on the basis of the acceleration time and deceleration time specified by FREQ. M1052 can be used to lock the current operating frequency.
  • Page 610 Chapter 16 PLC Function Applications 16-10 Internal communications main node control The protocol has been developed in order to facilitate the use of 485 instead of CANopen in certain application situations. The 485 protocol offers similar real-time characteristics as CANopen; this protocol can only be used on the CP2000 and CT2000 devices.
  • Page 611 Chapter 16 PLC Function Applications Master programming: In a program, D1110 can be used to define a slave station to be controlled (1-8, if set as 0, can jump between 8 stations). Afterwards, M1035 is set as 1, and the memory positions of the master and slave stations will correspond.
  • Page 612 Chapter 16 PLC Function Applications Description of Function Special D Attributes Speed mode Location mode Torque mode Homing mode Frequency command Position command Torque command Zero command arrival attained attained completed Clockwise Clockwise Clockwise Clockwise Counterclockwise: Counterclockwise: Counterclockwise: Counterclockwise: D1126 + 10*N Warning Warning Warning...
  • Page 613 Chapter 16 PLC Function Applications It is required slave station 1 maintain forward rotation at 30.00Hz for 1 sec., and maintain reverse rotation at 60.00 Hz for 1 sec., and repeat this cycle continuously. M300 D1122 K3000 +30.00Hz M250 Node 0 arrive M301 ( M200 ) -60.00Hz...
  • Page 614 (0x06), write to several coils (0x0F), and write to several registers (0x10). Explanations and the usage of these functions are provided as follows: MODRW command General Slave device is Delta's PLC Slave device is Delta's meaning meaning...
  • Page 615 Chapter 16 PLC Function Applications When the reported message indicates no error, it will switch to the next transmitted command M1077 M1078 M1079 K4M0 ROLP 485 R/W 485 R/W 485 R/W rite is co rite is fail rite is time 0 If time out occurs or an error is reported, the M1077 will change to On.
  • Page 616 Chapter 16 PLC Function Applications RTU485: The station number = 8 (give example) ID7 ID6 ID5 ID4 ID3 ID2 ID1 ID0 PA3 PA2 PA1 PA0 DR2 DR1 DR0 A/R Communication station #: ID0~ ID7 are defined as 2 , 2 , 2 ...2 , 2 Communication protocol Communication Protocol Communicaton Speed...
  • Page 617 Chapter 16 PLC Function Applications Step 3: Physical configuration CP200 0 Step 4: Write to PLC program www.maher.ir...
  • Page 618 Chapter 16 PLC Function Applications www.maher.ir...
  • Page 619 Chapter 16 PLC Function Applications Step 5: Actual testing situation: I/O testing: When the switch is activated, it can be discovered that the display corresponds to M115 - M108. Furthermore, it can be seen that one output point light is added every 1 sec. (the display uses a binary format) This light signal increase by 1number per second.
  • Page 620 Chapter 16 PLC Function Applications www.maher.ir...
  • Page 621 Chapter 16 PLC Function Applications 16-12 Calendar functions (KPC-CC01) is connected, and otherwise cannot be used. Currently-support commands include TCMP (comparison of calendar data), TZCP (calendar data range comparison), TADD (calendar data addition), TSUB (calendar data subtraction), and TRD (calendar reading). Please refer to the explanation of relevant commands and functions for the usage of these commands.
  • Page 622 Chapter 16 PLC Function Applications *If the keypad is suddenly pulled out while the calendar is operating normally, and is not reconnected for more than 1 minute, PLrt will be triggered. Practical applications: We will perform a demo of simple applications. We first correct the keypad time.
  • Page 623 Chapter 17 Introduction to BACnet Chapter 17 Introduction to BACnet 1. About BACnet: BACnet is an ASHRAE communication protocol for building automation and control networks. (ASHRAE: American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc.). CP2000’s BACnet is based on version 20004. BACnet’s regulations are related to several kinds of physical layers’...
  • Page 624 Chapter 17 Introduction to BACnet Object Type Property ID Device Analog Value Binary Value PROTOCOL_SERVICES_SUPPORTED PROTOCOL_VERSION #104 RELINQUISH DEFAULT V *3 V *3 #107 SEGMENTATION_SUPPORTED #111 STATUS FLAGS #112 SYSTEM_STATUS #117 UNITS #120 VENDOR_IDENTIFIER #121 VENDOR_NAME #139 PROTOCOL_REVISION #155 DATABASE_REVISION *1.
  • Page 625 Chapter 17 Introduction to BACnet Object Number Object Name Object Description Unit AV 008 Reserved Reserved UNITS_NO_UNITS AV 009 Reserved Reserved UNITS_NO_UNITS AV 010 Reserved Reserved UNITS_NO_UNITS AV 011 (P9-11 map set) AV11 will modify data which is P9-11 mapping to Depends AV 012 (P9-12 map set)
  • Page 626 Chapter 17 Introduction to BACnet Object Number Object Name Object Description Unit AV 041 Driver type code Driver type code UNITS_NO_UNITS AV 042 Warn code Warn code UNITS_NO_UNITS AV 043 Error code Error code UNITS_NO_UNITS AV 044 Output current Display output current(Amp) UNITS_AMPERES AV 045 DC-bus voltage...
  • Page 627 Chapter 17 Introduction to BACnet 2.3 Commandable Binary Value Object In CP20000, we have BV_000~BV_015 supporting commendable Presnet_Value property. For these BV_Objects, we also can use (Multi)Read_Service to access Priority_Array and Relinquish_Default properties. Object Object Name Object Description Number BV 000 ACTIVE CMD (0)FreqCmd=0;(1)FreqCmd=FreqRefValue BV 001...
  • Page 628 Chapter 17 Introduction to BACnet Object Object Name Object Description Number BV 028 Reserved Reserved BV 029 Reserved Reserved BV 030 Reserved Reserved BV 031 Reserved Reserved www.maher.ir...
  • Page 629 Chapter 17 Introduction to BACnet 3. Steps to setup the Pr about BACnet in CP2000 Related to BACnet function in CP2000, We have to configure 2 parts of Pr. Part1. Setup parameters related to Communication at Pr_Group9. Part2. Setup parameters related to System_Parameter at Pr_Group0. Part1.
  • Page 630 Chapter 17 Introduction to BACnet Then connection of the communication cable as shown in the below diagram. Please note that HW Pins of COM1_Port are shared by RJ45 and RS485. That means user can use RJ45_cable or RS485_lines to access the COM1_Port. When BACnet is enabled, COM1_Port will be dominated by BACnet function.
  • Page 631 Revision: 7 Product Description: Delta VFD-CP2000 is a Variable Frequency AC motor Drive with BACnet embedded. In VFD-CP2000, the BACnet connection is by MS/TP, RS485-based. VFD-CP2000 provides a BACnet communication function that permits it as a server and supports BIBBs defined by the BACnet B-ASC.
  • Page 632 Chapter 17 Introduction to BACnet Data Link Layer Options: BACnet IP, (Annex J) BACnet IP, (Annex J), Foreign Device ISO 8802-3, Ethernet (Clause 7) ANSI/ATA 878.1, 2.5 Mb. ARCNET (Clause 8) ANSI/ATA 878.1, RS-485 ARCNET (Clause 8), baud rate(s) ____________ MS/TP master (Clause 9), baud rate(s): 9600, 19200, 38400, 76800 MS/TP slave (Clause 9), baud rate(s): ________ Point-To-Point, EIA 232 (Clause 10), baud rate(s):...
  • Page 633 Chapter 17 Introduction to BACnet The Properties of Objects Object Type Property ID Device Analog Value Binary Value ACTIVE TEXT APDU_TIMEOUT APPLICATION_SOFTWARE_VERSION DESCRIPTION DEVICE ADDRESS BINDING EVENT STATE FIRMWARE_REVISION INACTIVE TEXT MAX_APDU_LENGTH_ACCEPTED MAX_INFO_FRAMES MAX_MASTER MODEL_NAME NUMBER_OF_APDU_RETRIES OBJECT_IDENTIFIER V *1 OBJECT_LIST OBJECT_NAME V *1 OBJECT_TYPE...
  • Page 634 Chapter 17 Introduction to BACnet Commandable Analog Value Object In VFD-CP2000, we have AV_000~AV_026 supporting commandable Presnet_Value property. In these AV_Objects, we also can use (Multi)Read_Service to access Priority_Array and Relinquish_Default properties. Object Number Object Name Object Description Unit AV 000 RW AV_000_Reserved Reserved UNITS_NO_UNITS...
  • Page 635 Chapter 17 Introduction to BACnet Status (Readonly) Analog Value Object In VFD-CP2000, we have AV_027~AV_068 with readonly Presnet_Value property. In these AV_Objects, we do NOT have Priority_Array and Relinquish_Default properties. Object Number Object Name Object Description Unit AV 027 AV_027_Reserved Reserved UNITS_NO_UNITS AV 028...
  • Page 636 Chapter 17 Introduction to BACnet Object Number Object Name Object Description Unit AV 059 AV_059_KW per Hour KW per Hour UNITS_KILOWATTS AV 060 AV_060_Multi-speed switch Real multi-speed switch UNITS_NO_UNITS AV 061 AV_061_AVI input value 0~10V corresponds to 0~100% UNITS_PERCENT AV 062 AV_062_ACI input value 4~20mA/0~10V corresponds to 0~100% UNITS_PERCENT...
  • Page 637 Chapter 17 Introduction to BACnet Status (Readonly) Binary Value Object In VFD-CP2000, we have BV_016~BV_031 with readonly Presnet_Value property. In these BV_Objects, we do NOT have Priority_Array and Relinquish_Default properties. Object Object Name Object Description Number BV 016 BV_016_ARRIVE STATE (0)Not yet;(1)Arrive (OutputFreq=FreqCmd) BV 017 BV_017_FWD/REV STATE...
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  • Page 639: Chapter 18 Suggestions And Error Corrections For Standard Ac Motor Drives

    Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives 18-1 Maintenance and Inspections 18-2 Greasy Dirt Problem 18-3 Fiber Dust Problem 18-4 Erosion Problem 18-5 Industrial Dust Problem 18-6 Wiring and Installation Problem 18-7 Multi-function Input/Output Terminals Problem The AC motor drive has a comprehensive fault diagnostic system that includes several different...
  • Page 640 Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives 18-1 Maintenance and Inspections Before the check-up, always turn off the AC input power and remove the cover. Wait at least 10 minutes after all display lamps have gone out, and then confirm that the capacitors have fully discharged by measuring the voltage between DC+ and DC-.
  • Page 641 Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives Main circuit Maintenance Period Check Items Methods and Criterion Half Daily Year Year If there are any loose or missing screws Tighten or replace the screw ○ Visual inspection If machine or insulator is deformed, cracked , NOTE: Please ignore the damaged or with color change due to...
  • Page 642 Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives Transformer and reactor of main circuit Maintenance Period Check Items Methods and Criterion Half Daily Year Year If there is any abnormal vibration or peculiar Visual, aural inspection and ○...
  • Page 643 Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives Ventilation channel of cooling system Maintenance Period Check Items Methods and Criterion Half Daily Year Year If there is any obstruction in the heat sink, air ○ Visual inspection intake or air outlet NOTE Please use the neutral cloth for clean and use dust cleaner to remove dust when necessary.
  • Page 644 Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives 18-2 Greasy Dirt Problem Serious greasy dirt problems generally occur in processing industries such as machine tools, punching machines and so on. Please be aware of the possible damages that greasy oil may cause to your drive: Electronic components that silt up with greasy oil may cause the drive to burn out or even explode.
  • Page 645 Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives 18-3 Fiber Dust Problem Serious fiber dust problems generally occur in the textile industry. Please be aware of the possible damages that fiber may cause to your drives: Fiber that accumulates or adheres to the fans will lead to poor ventilation and cause overheating problems.
  • Page 646 Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives 18-4 Erosion Problem Erosion problems may occur if any fluids flow into the drives. Please be aware of the damages that erosion may cause to your drive. Erosion of internal components may cause the drive to malfunction and possibility to explode. Solution: Install the AC motor drive in a standard cabinet to keep it away from fluids.
  • Page 647 Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives 18-5 Industrial Dust Problem Serious industrial dust pollution frequently occurs in stone processing plants, flour mills, cement plants, and so on. Please be aware of the possible damage that industrial dust may cause to your drives: Dust accumulating on electronic components may cause overheating problem and shorten the service life of the drive.
  • Page 648 Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives 18-6 Wiring and Installation Problem When wiring the drive, the most common problem is wrong wire installation or poor wiring. Please be aware of the possible damages that poor wiring may cause to your drives: Screws are not fully fastened.
  • Page 649 Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives 18-7 Multi-function Input/Output Terminals Problem Multi-function input/output terminal errors are generally caused by over usage of terminals and not following specifications. Please be aware of the possible damages that errors on multi-function input/output terminals may cause to your drives: Input/output circuit may burns out when the terminal usage exceeds its limit.
  • Page 650 Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives [This page intentionally left blank] www.maher.ir...

  • Page 651: Chapter 19 Emc Standard Installation Guide

    Chapter 19 EMC Standard Installation Guide Chapter 19 EMC Standard Installation Guide Preface Table of Contents 19-1 Introduction 19-1.1 What is EMC 19-1.2 EMC for AC Motor Drive 19-2 How to prevent EMI 19-2.1 Types of EMI: common-mode and differential mode noise 19-2.2 How does EMI transmit? (Noise transmission) 19-3 Solution to EMI: Grounding 19-3.1 Protective Grounding &...

  • Page 652: Introduction

    AC motor drive accurately will decrease EMI influences and ensure long term stability of the electricity system. It is strongly suggested to follow Delta’s user manual for wiring and grounding. If any difficulties or problems arise, please follow the instructions and measures as indicated in this EMC Standard Installation Guide.

  • Page 653: How To Prevent Emi

    Chapter 19 EMC Standard Installation Guide 19-2 How to prevent EMI 19-2.1 Types of EMI: Common-mode and differential-mode noise The electromagnetic noise of an AC motor drive can be distinguished into common-mode and differential- mode noise. Differential-mode noise is caused by the stray capacitance between the conducting wires and common-mode noise is caused by the common-mode coupling current path created by the stray capacitance between the conducting wires and ground.
  • Page 654 Chapter 19 EMC Standard Installation Guide U n s h i e l d e d c a b l e N o i s e C s t r a y P o w e r S y s t e m C a b l e s u p p l y G r o u n d...

  • Page 655: Solution To Emi: Grounding

    Chapter 19 EMC Standard Installation Guide 19-3 Solution to EMI: Grounding The leakage current of an electronic equipment is conducted to ground via the grounding wire and the ground electrode. According to Ohm's law, potential differences may arise when the electrode’s ground and the ground’s ground resistance are different.

  • Page 656: 19-3.2 Ground Loops

    Chapter 19 EMC Standard Installation Guide P a i n t e d s h e e t m e t a l 19-3.2 Ground Loops A ground loop occurs when the pieces of equipment are connected to more than one grounding path. In this case, the ground current may return to the grounding electrode via more than one path.
  • Page 657 Chapter 19 EMC Standard Installation Guide TN system TN: The neutral point of the low voltage transformer or generator is earthed, usually the star point in a three-phase system. The body of the electrical device is connected to earth via this earth connection at the transformer. protective earth (PE): The conductor that connects the exposed metallic parts of the consumer.
  • Page 658 Chapter 19 EMC Standard Installation Guide TN-C system TN-C: PE and N are two separate conductors in an electrical installation similar to a three-phase 5wire system, but near the power side, PE and N are combined into a PEN conductor similar to a three-phase 4 wire system. G e n e r a t o r o r t r a n s f o r m e r P E N...
  • Page 659 Chapter 19 EMC Standard Installation Guide TT system TT: The neutral point (N) of the low voltage transformer and the equipment frames (PE) are connected to a separate earthing point. The Neutral (N) of the transformer and electrical equipment are connected. IT system IT: The neutral point of the transformer and electrical equipment are not earthed, only the equipment frames PE are earthed.
  • Page 660 Chapter 19 EMC Standard Installation Guide Criteria for earthing system and EMC TN-S TN-C Good Good Good Good Continuity of the Continuity of the RCD is Continuity of the Safety of PE conductor PE conductor mandatory PE conductor Personnel must be must be ensured must be ensured...

  • Page 661: Solution To Emi: Shielding

    Chapter 19 EMC Standard Installation Guide 19-4 Solution to EMI: Shielding 19-4.1 What is Shielding? Electrostatic shielding is used to isolate equipment so that it will not create electromagnetic field interference or be influenced by an external electromagnetic field. A conductive material is used for electrostatic shielding to achieve this isolation.

  • Page 662: 19-4.2 How To Reduce Emi By Shielding

    Chapter 19 EMC Standard Installation Guide E l e c t r o m a g n e t i c f i e l d s W a l l o f ( d e p t h ) s h i e l d e d G r e a t e r l e a k a g e e n c l o s u r e...
  • Page 663 Chapter 19 EMC Standard Installation Guide Electrical Cabinet Design In a high frequency electric field, shielding can be achieved by painting a thin layer of conductive metal on the enclosure or on the internal lining material. However, the coating must be thorough and all parts should be properly covered without any seams or gaps (just like a Faraday cage).

  • Page 664: Solution To Emi: Filter

    The filter and the AC drive should be installed in the control cabinet or on the mounting plate that is earthed to ground. The motor cable must be shielded and as short as possible. Please use the filters recommended by Delta to ensure compliance with EMC standards. The Shielded...
  • Page 665 Chapter 19 EMC Standard Installation Guide AC Motor Drives with Built-in Filter 1. Since interferences are suppressed by installing an earthed capacitor in the filter, the amount of current to ground (leakage current) could result in electric shocks to personnel or the power system. Please be aware of this problem.

  • Page 666: 19-5.2 Harmonic Interference

    Chapter 19 EMC Standard Installation Guide A V I / A C I / A U I A C M F e r r i t e c o r e 19-5.2 Harmonic Interference The AC motor drive’s input current is non-linear, the input rectifier generates harmonics. Harmonics must be limited to within a certain range to avoid impact the mains power and to avoid current distortion to ensure surrounding devices are not influenced.
  • Page 667 Chapter 19 EMC Standard Installation Guide Current Wave Diagrams Without Reactor With Reactor 1 5 0 1 5 0 1 0 0 1 0 0 - 5 0 - 5 0 - 1 0 0 - 1 0 0 - 1 5 0 - 1 5 0 1 0 0 1 5 0...
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  • Page 669: Chapter 20 Safety Torque Off Function

    Chapter 20 Safety Torque Off Function Chapter 20 Safety Torque Off Function 20-1 The drive safety function failure rate 20-2 Safety Torque Off terminal function description 20-3 Wiring diagram 20-4 Parameter 20-5 Operating sequence description 20-6 New Error code for STO function www.maher.ir...
  • Page 670 Chapter 20 Safety Torque Off Function 20-1 The drive safety function failure rate Item Definition Standard Performance Channel 1: 80.08% Safe Torque Off IEC61508 Channel 2: 68.91% Hardware Fault Tolerance IEC61508 (Type A subsystem) IEC61508 SIL 2 Safety Integrity Level IEC62061 SILCL 2 Average frequency of...
  • Page 671 Chapter 20 Safety Torque Off Function 20-3 Wiring diagram 20-3-1Internal STO circuit as below: I /O C a rd CP2000 + 24 V ST O1 SCM1 Li ne Gat e C PU drive drive S TO2 S CM2 RA 3 DC M C OM 20-3-2...
  • Page 672 Chapter 20 Safety Torque Off Function 20-3-3 The control loop wiring diagram: 1. Remove the shot-circuit of +24V-STO1-STO2 and DCM-SCM1-SCM2. 2. The wiring as below diagram. The ESTOP switch must at Close status in normal situation and drive will be able to Run. 3.
  • Page 673 Chapter 20 Safety Torque Off Function 20-4 Parameter STO Alarm Latch Factory setting: 0 S TO Alarm Latch Settings ： S TO Alarm no Latch ： Pr06-44=0 STO Alarm Latch: after the reason of STO Alarm is cleared, a Reset command is need to clear STO Alarm.
  • Page 674 Chapter 20 Safety Torque Off Function 20-5 Operating sequence description 20-5-1Normal operation status As shown in Figure 3: When the STO1~SCM1 and STO2~SCM2=ON (no STO function is need), the drive will execute “Operating” or “Output Stop” according to RUN/STOP command. RUN c ommand STOP STO1~ SCM1...
  • Page 675 Chapter 20 Safety Torque Off Function 20-5-3 STO，Pr06-44=1 S TO P RUN co mmand STO1~ SCM1 st atus STO2~ SCM2 st atus Drive out put Operating Ou tput Sto p O perat ing Figure 6 20-5-4 STL1 RUN co mmand STOP STO1~ SCM1 st atus...
  • Page 676 Chapter 20 Safety Torque Off Function 20-6 New Error code for STO function Present Fault Record Second Most Recent Fault Record Third Most Recent Fault Record Fourth Most Recent Fault Record Fifth Most Recent Fault Record Sixth Most Recent Fault Record Settings 1(STO1~SCM1)internal hardware error ：...

  • Page 677: Appendix A. Publication History

    Appendix A. Publication History Appendix A. Publication History V1.21 → V 1.22 Explanations Coverage V/F curve selection Group 01 Parameters (01-43) AC/DC reactors and specification of shielding Chapter 7 – Optional Accessories calbles for motors Specification of shielding cable for EMI filters Chapter 7 –...

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