MCZ VIVO 90 HYDRO 16 M1 Use And Installation Manual
MCZ VIVO 90 HYDRO 16 M1 Use And Installation Manual

MCZ VIVO 90 HYDRO 16 M1 Use And Installation Manual

Pellet insert

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USE AND INSTALLATION GUIDE
EN
PELLET INSERT
VIVO 90 HYDRO 16 M1
VIVO 90 HYDRO 24 M1
PART 1 - REGULATIONS AND ASSEMBLY
Instructions in English

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Summary of Contents for MCZ VIVO 90 HYDRO 16 M1

  • Page 1 USE AND INSTALLATION GUIDE PELLET INSERT VIVO 90 HYDRO 16 M1 VIVO 90 HYDRO 24 M1 PART 1 - REGULATIONS AND ASSEMBLY Instructions in English...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS TABLE OF CONTENTS ..................... II INTRODUCTION ......................1 1-WARNINGS AND WARRANTY CONDITIONS ..............2 2-INSTALLATION ......................9 3-DRAWINGS AND TECHNICAL FEATURES ...............19 4-UNPACKING ......................22 5-OVERALL DIMENSIONS .....................23 6-CONNECTIONS ......................26 7-PRELIMINARY STEPS ....................28 8-TYPE OF FASTENING ....................31 9-ACCESSORIES ......................34 10-INSTALLATION .......................35 11-LOADING THE PELLETS ....................39 12 - DOOR OPENING ....................40...
  • Page 3: Introduction

    No part of this manual may be translated into other languages, adapted and/or reproduced, even in part, in other mechanical and/or electronic form or media, for photocopies, recordings or other, without the prior written authorisation of MCZ Group Spa. The company reserves the right to make changes to the product at any time without prior notice. The owner company reserves its rights according to law.
  • Page 4: 1-Warnings And Warranty Conditions

    1-WARNINGS AND WARRANTY CONDITIONS SAFETY PRECAUTIONS • I nstallation, electrical connection, operating check and maintenance must only be carried out by authorised and qualified personnel. • Install the product in accordance with all local and national legislation and regulations in force in the region or state. • Only use the fuel recommended by the manufacturer.
  • Page 5 1-WARNINGS AND WARRANTY CONDITIONS • Do not dry laundry on the product. Any drying racks or the like must be kept at a safe distance from the product. Fire hazard. • All liability for improper use of the product is entirely borne by the user and relieves the manufacturer of any civil and criminal liability.
  • Page 6 1-WARNINGS AND WARRANTY CONDITIONS • The product and the cladding must be stored in a dry place and must not be exposed to weathering. • It is recommended not to remove the feet that support the product in order to ensure adequate insulation, especially if the flooring is made of flammable materials.
  • Page 7 1-WARNINGS AND WARRANTY CONDITIONS 1-AVVERTENZE E CONDIZIONI DI GARANZIA INFORMATION: Please contact the retailer or qualified personnel authorised by the company to resolve a problem. • Only use the fuel specified by the manufacturer. • When the product is switched on for the first time, it is normal for it to emit smoke due to the paint heating up for the first time. Therefore make sure the room it is installed in is well-ventilated.
  • Page 8 1-WARNINGS AND WARRANTY CONDITIONS Replacement of the entire system or repair of one of its components does not extend the warranty period, and the original expiry date remains unchanged. The warranty covers the replacement or free repair of parts recognised as being faulty at source due to manufacturing defects. In the event of a fault, to benefit from the warranty, the customer must keep the warranty certificate and provide it along with the document given at the time of purchase to the Technical Service Centre.
  • Page 9 1-WARNINGS AND WARRANTY CONDITIONS SPARE PARTS In the event of a malfunction, consult the retailer who shall forward the call to the Technical Assistance Department. Only use original spare parts. The retailer or service centre can provide all necessary information regarding spare parts. We do not recommend waiting for the parts to get worn out before having them replaced.
  • Page 10 1-WARNINGS AND WARRANTY CONDITIONS Our solid bio-combustible products, (hereinafter called “Products”) are designed and manufactured in compliance with one of the following European standard harmonised to Regulation (UE) no. 305/2011 for construction products: EN 14785: “Residential space heating appliances fired by wood pellets” EN 13240: “Roomheaters fired by solid fuel.”...
  • Page 11: 2-Installation

    2-INSTALLATION The instructions in this chapter refer explicitly to the Italian installation regulation UNI 10683. In any case, always observe the regulations in force in the country of installation. PELLETS Wood pellets are manufactured by extruding sawdust which is produced during the processing of natural dried wood (without paint). The compactness of the material is guaranteed by the lignin contained in the wood itself and allows the pellets to be produced without glue or binders.
  • Page 12 If the floor is made of wood, it is recommended to fit a floor protection sheet in compliance with the standards in force in the country of installation. Non-flammable walls Flammable walls VIVO 90 HYDRO 16 M1 A = 20 mm A = 220 + 30 (INSULATION) mm VIVO 90 HYDRO 24 M1...
  • Page 13 2-INSTALLATION CONNECTION OF THE SMOKE EXHAUST DUCT When making the hole for the passage of the smoke discharge pipe, one must take into account the possible presence of flammable materials. If the hole must be made through a wooden wall or thermolabile material, the INSTALLER MUST first of all use the appropriate wall fitting (minimum diameter 13 cm) and suitably insulate the pipe of the product that passes through it using adequate insulating materials (1.3 - 5 cm thick with minimum thermal conductivity 0.07 W/m°K).
  • Page 14 2-INSTALLATION FOREWORD This Flue chapter has been drawn up with reference to the provisions of European Standards (EN13384 - EN1443 - EN1856 - EN1457). The chapter provides indications for installing an efficient and correct flue but is under no circumstances to substitute the regulations in force, which the qualified manufacturer must be in possession of.
  • Page 15 2-INSTALLATION TECHNICAL SPECIFICATIONS Have the efficiency of the flue checked by an authorised technician. The flue must be sealed against flue gases, in a vertical direction without narrowing, be made with materials impermeable to smoke, condensation, thermally insulated and suitable to resist normal mechanical stress over time (we recommend fireplaces made of A/316 or refractory material with insulated round section double chamber).
  • Page 16 2-INSTALLATION ROOF AT 60° ROOF AT 45° 45° 60° A = MIN. 2.60 metres A = MIN. 2.00 metres FIGURE 5 FIGURE 6 B = DISTANCE > 1.20 metres B = DISTANCE > 1.30 metres C = DISTANCE < 1.20 metres C = DISTANCE <...
  • Page 17 2-ISTRUZIONI PER L'INSTALLAZIONE 2-INSTALLATION MAINTENANCE The flue must be kept clean, since the deposit of soot or unburnt oils reduces the cross-section, blocking the draught and thus compromising the efficient operation of the stove and, if large build-ups accumulate, can catch fire. The flue and chimneypot must be cleaned and checked by a qualified chimney sweep at least once a year.
  • Page 18 2-INSTALLATION EXTERNAL AIR INLET It is mandatory to provide an adequate external air inlet that supplies the combustion air required for the product to work properly. The flow of air between the outside and the installation room may be direct, through an inlet in an external wall of the room (preferable solution see Figure 9 a), or indirect, via air intake from adjoining rooms and connecting permanently with the installation room (see Figure 9 b).
  • Page 19 2-INSTALLATION DISTANCE (metres) The air inlet must be at a distance of: 1.5 m BELOW Doors, windows, smoke outlets, gaps, ..1.5 m HORIZONTALLY Doors, windows, smoke outlets, gaps, ..0.3 m ABOVE Doors, windows, smoke outlets, gaps, ..1.5 m AT A DISTANCE from smoke outlet CONNECTION TO THE FLUE...
  • Page 20 2-INSTALLATION EXAMPLES OF CORRECT INSTALLATION 1. Installation of Ø120mm flue with hole for the passage of the pipe increased by: minimum 100mm around the pipe if next to non- flammable parts such as cement, brick, etc.; or minimum 300mm around the pipe (or as required by plate data) if next to flammable parts such as wood etc.
  • Page 21: 3-Drawings And Technical Features

    3-INSTALLAZIONE E MONTAGGIO 3-DRAWINGS AND TECHNICAL FEATURES DRAWINGS AND CHARACTERISTICS VIVO 90 HYDRO 16 M1/VIVO 90 HYDRO 24 M1 DIMENSIONS (dimensions in mm) SPORTELLO ESTRAZIONE Ø100 CARICO 1/2” RITORNO 3/4” MANDATA 3/4” Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 22 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS VIVO 90 HYDRO 16 M1 Energy Efficiency Class Nominal output power 18 kW (15480 kcal/h) Nominal output power (H 13 kW (11180 kcal/h) Minimum output power 5,8 kW (4988 kcal/h) Minimum output power (H...
  • Page 23 3-DRAWINGS AND TECHNICAL FEATURES TECHNICAL CHARACTERISTICS VIVO 90 HYDRO 24 M1 Energy Efficiency Class Nominal output power 24,7 kW (21242 kcal/h) Nominal output power (H 19 kW (16340 kcal/h) Minimum output power 5,8 kW (4988 kcal/h) Minimum output power (H 3,8 kW (3268 kcal/h) Efficiency at Max 93,3%...
  • Page 24: 4-Unpacking

    4-UNPACKING PREPARATION AND UNPACKING The product is supplied in a single package. Open the package, remove the accessories, any straps, cardboard and polystyrene and take the appliance off the pallet. To remove the product from the pallet you must extract the movable part of the insert and take out the four Phillips screws securing it to the pallet.
  • Page 25: 5-Overall Dimensions

    5-OVERALL DIMENSIONS VIVO 90 HYDRO 16 M1 / VIVO 90 HYDRO 24 M1 INSERT SUPPORT (existing or new) WALL INSULATION SAFETY DISTANCE FROM COMBUSTIBLE MATERIAL* Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 26 5-OVERALL DIMENSIONS EXAMPLE OF PLACEMENT AT A 90° ANGLE...
  • Page 27 5-OVERALL DIMENSIONS EXAMPLE OF PLACEMENT AT A 45° ANGLE Technical Dept. - All rights reserved - Reproduction prohibited...
  • Page 28: 6-Connections

    6-CONNECTIONS COMBUSTION AIR During operation a certain amount of air is drawn from the room where the product is installed and this air must be supplemented through an external air inlet. The combustion air “B” in this product is autonomously drawn directly from the front grille. The user can decide to take the combustion air from the outside, in this case it is necessary to connect the pipe “B”...
  • Page 29 6-CONNECTIONS CONNECTION OF THE SMOKE OUTLET DUCT When making the hole to pass the smoke outlet pipe through, it is necessary to take into account the possible presence of flammable materials. If the hole has to be in a wall made of wood or other thermolabile material, THE INSTALLER MUST first set up the relative wall fitting (diameter 13 cm minimum) and insulate the pipe the product passes with appropriate insulating material (1.3 - 5 cm thick with minimum heat conductivity of 0.07 W/m°K).
  • Page 30: 7-Preliminary Steps

    7-PRELIMINARY STEPS PRELIMINARY STEPS Proceed as follows to release the fixed part of the insert: • remove the two screws “t” on the front • take out the mobile part of the insert Attention! When the movable part is extracted insert the “B”...
  • Page 31 7-PRELIMINARY STEPS • the handles “M” are now fastened on the insert. Hold the two handles “M” and lift the insert • the fixed part “K” is now free and you can fasten it onto the optional support or on an existing surface (as explained in the next pages) Technical Dept.
  • Page 32 7-PRELIMINARY STEPS FRAME ASSEMBLY The “C” frame is in the packaging and the four “x” screws are already fixed on the product. Assemble the frame and tighten the right-hand screws with the door open; then close the door and tighten the two left-hand screws.
  • Page 33: 8-Type Of Fastening

    8-TYPE OF FASTENING HOW TO FASTEN THE INSERT It is mandatory to anchor the product to a surface since, during annual maintenance operations by the authorised technician, or when the fuel is loaded, the combustion chamber may be extracted from its seat with the aid of two retractable guides. The product can be anchored to an existing surface (which must have certain characteristics) or it can be fastened to the optional support.
  • Page 34 8-TYPE OF FASTENING Fastening to an existing surface POSITION DESCRIPTION FIXED INSERT PART EXISTING SURFACE ANCHOR BOLTS (SEE PREVIOUS PAGE) 17 mm For installation on an existing surface, ensure there is a thickness of at least 17 mm between the fixed wall “A” and the existing surface “U”, and fix the insert and surface using plugs “t”...
  • Page 35 8-TYPE OF FASTENING Fastening to the horizontal support Place the base in the desired position (after mounting it as explained in the instructions attached to the accessory) and adjust the height by using the feet (from a min. of 500 mm to a max. of 650 mm). Make sure there is a power socket behind the pedestal so that the plug is accessible after the unit has been installed.
  • Page 36: 9-Accessories

    9-ACCESSORIES ACCESSORIES Pellet level sensor Used to measure the level of pellets in the hopper. Support Used to position the Boxtherm at the required height without using an existing surface.
  • Page 37: 10-Installation

    10-INSTALLATION PELLET LOADING CHUTE ASSEMBLY Another choice to be made before placing the product is to define which side to install the chute on for loading the fuel. The pellet loader is delivered with two clamps, the connection pipe and the slide with a small hatch, all inside the same packaging of the VIVO 90 HYDRO insert.
  • Page 38 10-INSTALLATION RIGHT CHUTE SIDE ASSEMBLY When opting for side chute installation, the distance from the machine axis to the wall must be 68.2 cm maximum (picture on the side). To position the chute, proceed as follows: • Connect the pipe supplied to Vivo 80 Pellet ensuring it is rotated to the side, and fasten it with the clamp. •...
  • Page 39 DO NOT USE THE DEVICE WITHOUT SUITABLE CASING, the product must be cased in a specific plasterboard/wall structure. MCZ is not liable for damage to people or property due to incorrect connections or misuse of the device. CONNECTION OF SWITCH AND CONTROL PANEL The control panel and the switch are already fitted onto the pellet loading hatch and are already connected to the relevant cables by the manufacturer.
  • Page 40 10-INSTALLATION HATCH ASSEMBLY After performing wiring, before permanently fastening the hatch to the hood, carry out an operational test. If the test is passed, fasten the hatch to the hood with the screws (A+B), using the holes on the frame of hatch “B”. The holes marked on the hatch horizontal profiles (A), on the other hand, are used to fasten the hatch frame to the chute frame, to permanently secure the two elements and close the hood wall in between.
  • Page 41: 11-Loading The Pellets

    11-LOADING THE PELLETS LOADING THE PELLETS The fuel is loaded through the side or front hatch to be mounted onto the cladding, which allows access to the fuel loading chute. The loading procedure is facilitated if performed in a number of steps as described below: •...
  • Page 42: Door Opening

    12 - DOOR OPENING DOOR OPENING To open the product door “C”, fit the cold handle “Z” into the hole in the handle and pull it towards you. Attention! The firebox door must be closed properly for the stove to work correctly. The door must only be opened with the product switched off and cold.
  • Page 43: 13-Electrical Connection

    Country; using suitable equipment and following the diagram provided in this booklet. All operations must be performed with the 230V 50 Hz mains supply cable disconnected. MCZ is not liable for damage to people or property due to incorrect connections or misuse of the device.
  • Page 44 13-ELECTRICAL CONNECTION STOVE POWER SUPPLY FUSE BOX USB SOCKET In case of software update, the USB flash drive must be inserted directly in the circuit board (pos.25 in circuit board). Attention! The USB socket must be used by skilled technicians. Risk of damaging the product.
  • Page 45 13-ELECTRICAL CONNECTION SAFETY PROCEDURE TO FOLLOW IF ANY SMOKE SPILLAGE IS SEEN WITHIN THE ROOM OR THE APPLIANCE SUFFERS FROM AN EXPLOSIVE IGNITION PLEASE TURN OFF THE APPLIANCE, VENTILATE THE ROOM AND CONTACT THE INSTALLER/ SERVICE ENGINEER IMIDIAT- LEY. User Training In ALL cases the installation and commissioning engineer MUST carry out a thorough handover of the appliance to the ho- meowner / end user.
  • Page 46: Hydraulic Connection

    14 - HYDRAULIC CONNECTION PLUMBING CONNECTION IMPORTANT! The connection of the stove to the plumbing system must be carried out ONLY by specialised personnel capable of carrying out state of the art installation, in compliance with the standards in force in the country of installation. The company will not be held responsible for damage to persons or things in the event of failed operation if the aforementioned warning is not complied with It is important that ONLY qualified engineers are used to fit and commission the appliance in ALL cases.
  • Page 47 110°C and that reaches the outside for any water outlet. The rubber fitting is not supplied with the boiler but may be supplied with spare part code 41501899900 (contact the MCZ GROUP Service) The manufacturer of the appliance is not liable for any flooding caused by the safety valves being triggered if these have not been joined properly to the outside of the product and to a proper collection and evacuation system.
  • Page 48 14 - HYDRAULIC CONNECTION CONNECTING THE SYSTEM Make the connections to the corresponding fittings shown in the diagram on the previous page. Make sure the pipes are not placed under tension or undersized. IT IS STRONGLY RECOMMENDED TO WASH THE ENTIRE SYSTEM BEFORE CONNECTING THE STOVE IN ORDER TO GET RID OF RESIDUES AND DEPOSITS.
  • Page 49 14 - HYDRAULIC CONNECTION AUTOMATIC RELIEF VALVE MANUAL RELIEF VALVE TO BE USED TO FILL THE BOILER. UNSCREW THE SCREW SLIGHTLY AND AIR WILL BE RELEASED FROM THE VALVE WATER CHARACTERISTICS The characteristics of the water used to fill the system are very important to prevent the build-up of mineral salts and the formation of incrustations along the pipes, in the boiler and in the heat exchangers.
  • Page 52 MCZ GROUP S.p.A. Via La Croce n°8 33074 Vigonovo di Fontanafredda (PN) – ITALY Telephone: 0434/599599 a.s. Fax: 0434/599598 Internet: www.mcz.it e-mail: mcz@mcz.it 8902012200 REV. 0 19/11/2020...

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Vivo 90 hydro 24 m1

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