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Summary of Contents for Cognex DataMan 80 Series
- Page 1 ® DataMan 80 Series Reference Manual 2024 April 24 Revision: 24.2.0.12...
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Page 2: Legal Notices
Copyright © 2024. Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: cognex.com/patents. -
Page 3: Precautions
Precautions Precautions To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex product: This product is intended for indoor barcode reading for industrial use in automated manufacturing or similar applications. The safety of any system incorporating this product is the responsibility of the assembler of the system. -
Page 4: Symbols
Symbols Symbols The following symbols indicate safety precautions and supplemental information: WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock. CAUTION: This symbol indicates a hazard that could result in property damage. Note: This symbol indicates additional information about a subject. Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent. -
Page 5: Table Of Contents
Table of Contents Table of Contents Legal Notices Precautions Symbols Table of Contents Getting Started About the DataMan 80 Series Supporting Documentation DataMan 80 Series Accessories Lenses Illumination Lens Covers Mounting Brackets Cables Other Accessories Illumination Options DataMan 80 Series Systems... - Page 6 Manual Training Training Feedback Incremental Training for Multiple Symbologies Industrial Protocols Specifications DataMan80 Series Reader DataMan 80 Series Reader Image Sensor LED and Laser Wavelengths Acquisition Trigger Input High-Speed Outputs High Speed Output Wiring Serial I/O Adapter (CCB-PIO-DB15-05ST) PoE Cable (CCB-PIO-RJ50-2ST)
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Page 7: Getting Started
Getting Started Getting Started This section provides general information about the DataMan 80 series reader and the accessories and systems. About the DataMan 80 Series The DataMan 80 series readers are high-performance readers that offer: Powerful decoding in an ultra-compact package Flexible Industry 4.0 connectivity options... -
Page 8: Supporting Documentation
Getting Started Supporting Documentation This document provides basic information about the DataMan 80 series readers. Additional information is available through the Windows Start menu or the DataMan Setup Tool Help menu after you install the DataMan software on your PC. -
Page 9: Dataman 80 Series Accessories
Getting Started DataMan 80 Series Accessories You can purchase the following components separately. For a list of options and accessories, contact your local Cognex sales representative. Lenses Accessory Product Number Illustration 6.2 mm lens kit that includes: DM280-LENS-62 6.2 mm optics mount 6.2 mm lens... -
Page 10: Illumination
Getting Started Accessory Product Number Illustration 16 mm lens with ImageMax kit that includes: DM280-KIT-IMGMAX 16 mm optics mount 16 mm lens High Speed Liquid Lens Module (DMA-HSLL-280) High Powered red LED illumination (DM260-LED-RED-HP) (Risk Group Exempt acc. IEC62471) 2-LED half-polarized extended cover (DM260-LENS-16CVR-P) (Risk Group Exempt acc. -
Page 11: Mounting Brackets
Getting Started Mounting Brackets Accessory Product Number Illustration Universal mounting bracket DM100-UBRK-000 Pivot mounting bracket DM100-PIVOTM-01 Tilted angle pivot bracket DMBK-DMPIVOT-00 Logistics mounting bracket and plate kit DMA-BKT-LGS Cables Note: Cables are sold separately. Accessory Product Number Illustration DM80- DM80- Locked IP67 USB Type C Cable to USB Type A, Straight, 2.5 DMA-STCBLE-IP65- ✓... -
Page 12: Other Accessories
Getting Started Other Accessories Accessory Product Number Illustration DM80-USB DM80-PoE Sound Amplifier DM80-AMP ✓ Illumination Options Illumination Board Powered through USB or PoE Max. Exposure Time Max. Duty Cycle Standard Red 1 ms High Power Red 1 ms Standard White 1 ms High Power White 1 ms... -
Page 13: Dataman 80 Series Systems
Getting Started Illumination Board Powered through USB or PoE Max. Exposure Time Max. Duty Cycle High Power IR 1 ms DataMan 80 Series Systems DataMan 80-PoE Systems Omni-directional 1D 1D Max High Speed 2DMax - Hard PowerGrid - Multi- Resolution... -
Page 14: Dataman 80-Usb Systems
Getting Started DataMan 80-USB Systems Omni-directional 1D 1D Max with High Speed 2DMax - Hard to PowerGrid - Resolution Code Hotbars Decoding read 2D codes Damaged 2D codes DM-80L Codes 80QL Codes DM-80S 1440 x 1080 1D/2D Codes DM-80Q 1D/2D Codes DM-80X 1D/2D Codes... -
Page 15: Setting Up Your Dataman Reader
Read this section to learn how the reader connects to its standard components and accessories. Note: Cables are sold separately. If a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. CAUTION: All cable connectors are keyed to fit the connectors on the reader. -
Page 16: Dm80-Poe Layout
Setting Up Your DataMan Reader DM80-PoE Layout Number Description Illumination LEDs LED aimers ACT button Power LED indicator Train status/Trigger status LED indicator Good/bad read LED indicator Communication LED indicator Error LED indicator Ethernet connector Indicator LEDs The table summarizes the functions of the indicator LEDs on DataMan 80 readers. Indicator Color/Status Meaning... -
Page 17: Dimensions
Setting Up Your DataMan Reader Indicator Color/Status Meaning Good/Bad read GREEN, The device performs a good read. indicator LED blinking Note: In case of a good read, light edges are also blinking in GREEN. RED, blinking The device performs a bad read when it does not find a decoding after a timeout. Note: In case of a bad read, light edges are also blinking in RED. -
Page 18: Dataman 80-Usb With 6.2 Mm Lens And Sound Amplifier
Setting Up Your DataMan Reader DataMan 80-USB with 6.2 mm Lens and Sound Amplifier The following image shows the dimensions of DataMan 80, equipped with 6.2 mm lens and the Sound Amplifier attachment. DataMan80-USB with 16 mm Lens The following image shows the dimensions of DataMan80, equipped with 16 mm lens. -
Page 19: Dataman 80-Poe With 6.2 Mm Lens
Setting Up Your DataMan Reader DataMan 80-PoE with 6.2 mm Lens The following image shows the dimensions of DataMan80-PoE equipped with 6.2 mm lens. DataMan 80-PoE with 16 mm Lens The following image shows the dimensions of DataMan80-PoE equipped with 16 mm lens. -
Page 20: Field Of View And Distance
Setting Up Your DataMan Reader Field of View and Distance This section provides the Field of View (FoV) values for 6.2 mm and 16 mm lenses. DataMan 80 with 6.2 mm Lens Short Range (Focused to 105 mm) The following tables show the Field of View (FoV) widths of the 6.2 mm lens focused to 105 mm at various distances. Working distance in mm Horizontal values in mm Vertical values in mm... -
Page 21: Long Range (Focused To 190 Mm)
Setting Up Your DataMan Reader Long Range (Focused to 190 mm) The following table shows the Field of View (FoV) widths of the 6.2 mm lens focused to 190 mm at various distances. Working distance in mm Horizontal values in mm Vertical values in mm = 190 = 159... -
Page 22: Dataman 80 Readers With 16 Mm Lens
Setting Up Your DataMan Reader DataMan 80 Readers with 16 mm lens The following tables list the Field of View (FoV) widths of the 16 mm lens at various distances: Working distance in mm Horizontal values in mm Vertical values in mm = 150 = 46 = 34... -
Page 23: Connecting The Reader
Setting Up Your DataMan Reader Connecting the Reader Installing the Sound Amplifier on page 31 Mounting the Reader on page 32 Connecting the Ethernet Cable to DataMan 80-PoE Readers on page 36 Using your DataMan 80-USB Device through USB on page 36 Installing and Changing Lenses This section provides an overview about installing and changing different kinds of lenses. - Page 24 Setting Up Your DataMan Reader 2. Remove the illumination module. 3. Unscrew the two M2x5mm Phillips head screws, remove the 6.2 mm lens mount and the 6.2 mm lens.
- Page 25 Setting Up Your DataMan Reader 4. Attach the 16 mm lens mount and lens, and screw in the two M2x5mm Phillips head screws. Focus, if necessary. For more information, see Setting Focus on page 33. 5. Attach the 16 mm lens illumination module.
- Page 26 Setting Up Your DataMan Reader 6. Attach the 16 mm lens front cover. Note: The rib in the front cover must be oriented to the top side. Note: Observing the tightening sequence below, tighten all four M2 x 12 mm Phillips Pan screws to 16 Ncm using a torque wrench.
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Page 27: Installing A High Speed Liquid Lens
Setting Up Your DataMan Reader Installing a High Speed Liquid Lens This section shows the process of installing a liquid lens onto the DataMan 80 with a 6.2 mm lens. 1. Unscrew the four M2 x 12 mm Phillips Pan head screws, then take off the metal cover from the reader. 2. - Page 28 Setting Up Your DataMan Reader 4. Carefully remove the lens cap from the imager lens. Note: In order not to lose focus calibration, do not rotate the imager lens while the lens cap is removed. 5. Attach the liquid lens accessory by aligning the 2x2 connectors of the liquid lens with the 2x2 sockets on the optics mount.
- Page 29 Setting Up Your DataMan Reader 6. Press the liquid lens onto the imager lens until you reach the stop. 7. Re-attach the illumination module.
- Page 30 Setting Up Your DataMan Reader 8. Re-attach the front cover. Note: The rib in the front cover must be oriented to the top side. Note: Observing the tightening sequence below, tighten all four M2 x 12 mm Phillips Pan screws to 16 Ncm using a torque wrench.
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Page 31: Installing The Sound Amplifier
Setting Up Your DataMan Reader Installing the Sound Amplifier The sound amplifier accessory increases the volume of the DataMan 80 to assist users in loud environments. You have to manually install the sound amplifier to the back of the reader. Note: Before you install the sound amplifier, make sure that the DataMan 80 housing is clean and free of oils. -
Page 32: Mounting The Reader
Setting Up Your DataMan Reader 4. Press the sound amplifier firmly onto the DataMan 80 backplate until it is securely attached. Mounting the Reader The reader provides mounting holes for attachment to a mounting surface. CAUTION: The reader has to be grounded, either by mounting the reader to a fixture that is electrically grounded or by attaching a wire from the reader’s mounting fixture to frame ground or Earth ground. -
Page 33: Setting Focus
Setting Up Your DataMan Reader Setting Focus There is a range of reading distances available for different code sizes and focus positions. To set focus on your reader, use the following options depending on whether you use a liquid lens or a manual focus lens. DataMan readers are compatible with multiple different lenses. -
Page 34: Focus Feedback
Setting Up Your DataMan Reader Focus Feedback Focus is indicated by colors ranging from red (bad focus) to green (sharp focus). When focusing the reader, you need to adjust its position until the focus column becomes green. Best Practices Both Optimize Focus and the Focus Feedback use the same procedure for testing the current focus. They consider various sub-regions of the image. - Page 35 Setting Up Your DataMan Reader Note: If you use the focus feedback indicator to adjust a manual focus lens, you must apply power to the reader before you remove the cover. If you remove the cover before applying power, the internal illumination will not function. If you use a Liquid Lens, make sure that the cover is mounted and connected before you apply power.
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Page 36: Connection Options
Setting Up Your DataMan Reader Connection Options This section summarizes connection options. For more information on how to connect your DataMan reader to your network, see the DataMan Communications and Programming Guide. Connecting the Ethernet Cable to DataMan 80-PoE Readers CAUTION: The Ethernet cable shield has to be grounded at the far end. - Page 37 Setting Up Your DataMan Reader Note: Communication through HID reports is similar to using a physical keyboard. Using keyboard emulation with applications supporting hotkeys can result in unexpected behavior, depending on the data of the read codes.
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Page 38: Using Your Dataman Reader
Follow the steps below to install and connect your reader to the DataMan Setup Tool: 1. Check the DataMan Release Notes for a full list of system requirements. 2. Download the latest version of the DataMan Setup Tool from support.cognex.com/downloads/dataman/software- firmware and follow the on-screen steps. -
Page 39: External Triggers
Using Your DataMan Reader External Triggers If you are using external triggering, you can use any of the following methods to trigger your reader. Press the ACT button on the reader. Send a pulse on the I/O cable. Trigger + Trigger - Note: This method is available on the DataMan 80-PoE by default. -
Page 40: Manual Training
Using Your DataMan Reader Press and hold the ACT button for a minimum of three seconds. Click Train Code under Actions on the ribbon bar. You can use training in Single, Burst, Continuous or Self trigger modes. Note: Only a single symbol of each symbology kind can be trained. Manual Training You can manually train your reader which is helpful if you do not have a barcode nearby or you need to train during a running production. -
Page 41: Incremental Training For Multiple Symbologies
Using Your DataMan Reader Connect the reader to the DataMan Setup Tool to untrain it and allow it to recognize other enabled symbologies. Incremental Training for Multiple Symbologies If you want to train the reader to recognize multiple symbologies, you can present a single image showing all the desired symbologies and perform the training procedure previously described. -
Page 42: Industrial Protocols
Scan the appropriate Reader Configuration codes. For more information, see Reader Configuration Codes available through the Windows Start menu, the DataMan Setup Tool Help menu, or DataMan documentation available on the Cognex support site. Send the appropriate DMCC command. For more information, see Command Reference available through the Windows Start menu or the DataMan Setup Tool Help menu. -
Page 43: Specifications
USB 3.0 port with 4.5 W or higher. USB-C with USB-PD (5 V/3 A) External power supply: +5 — +24 V DC. Note: External power is only available when using a Cognex serial I/O breakout cable, for example CCB-PIO-DB15-05ST. Supplied by limited-energy circuit according to IEC/UL/CSA 61010-1. -
Page 44: Dataman 80 Series Reader Image Sensor
10/100/1000. Full duplex or half duplex. RS-232 RxD, TxD according to TIA/EIA-232-F Note: Only available when using the Serial I/O Adapter (CCB-PIO-DB15-05ST) on page 48. DataMan 80 Series Reader Image Sensor Specification DataMan 80 Image Sensor 1/3-inch CMOS, global shutter Image Sensor Properties Diagonal size: 6.21 mm Pixel size: 3.45 μm (H) x 3.45 μm (V) -
Page 45: Led And Laser Wavelengths
Specifications LED and Laser Wavelengths The following table shows LED types and the related peak wavelengths. Wavelength DM150-LED-WHT White Chromaticity coordinates acc. to CIE 1931 • Cx 0.34 (typ.) • Cy 0.33 (typ.) DM150-LED-BLU Blue 465 nm DM150-LED-RED 617 nm DMA-KIT-IR-62 820 nm DMA-KIT-IR-16... -
Page 46: High-Speed Outputs
Specifications High-Speed Outputs Specification Description Voltages : 26 VDC through external load : ≤ ± 3 V @ 50 mA Current : 50 mA maximum sink or source current Each line is protected against over-current, short circuits and transients from switching inductive loads. High current inductive loads require an external protection diode. -
Page 47: High Speed Output Wiring
Specifications Number Output COMMON OUT PNP OUT High Speed Output Wiring To connect to an NPN-compatible PLC input, connect one of the reader's high-speed outputs directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3 VDC. To connect to a PNP-compatible PLC input, connect one of the reader's high-speed outputs directly to the PLC input. -
Page 48: Serial I/O Adapter (Ccb-Pio-Db15-05St)
Specifications Serial I/O Adapter (CCB-PIO-DB15-05ST) This is a male connector/plug. Pin Number Signal Name Reserved DC+ (system power, 5-24 VDC) Output-0 Input-0 Output-Common Reserved Reserved... -
Page 49: Poe Cable (Ccb-Pio-Rj50-2St)
Specifications PoE Cable (CCB-PIO-RJ50-2ST) RJ45 Jack RJ50 Jack Pin Number Color Twisted Pair Function Pin Number Color Twisted Pair Function Green/White Ethernet Green/White Ethernet Green Green/White Orange/White 2 Orange/White 2 Blue Blue Blue/White Blue/White Orange Orange Brown/White Brown/White Brown Brown Flying Leads Outer Pins Purple... -
Page 50: I/O Cable (Dm-Usbio-00)
Specifications I/O Cable (DM-USBIO-00) You can connect a cable with USB and flying leads to the cable that is attached to the DataMan 80-USB. The following table shows the pinout and color description of the flying leads. The leads not shown in the table are not connected to the device. Note: GND (Pin 4) is connected to the reader housing, cable shield, and DB15 shell. -
Page 51: Cleaning And Maintenance
Cleaning and Maintenance Cleaning and Maintenance Clean the Housing To clean the outside of the reader housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner on the reader housing. CAUTION: Do not attempt to clean any DataMan product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline. -
Page 52: Regulations And Conformity
Regulations and Conformity Regulations and Conformity Note: For the most current CE and UKCA declarations and regulatory conformity information, see the Cognex support site: cognex.com/support. DataMan 80 readers have Regulatory Model numbers 50209 and 50181 and meet or exceed the requirements of all applicable standards organizations for safe operation. -
Page 53: 中 国 大陆 Rohs (Information For China Rohs Compliance)
表 示用于本 部件的至 少一种 均 质 材料中所 含的危害 物 质超 过GB / T26572 - 2011 的限 制 要求 。 For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). - Page 54 Copyright © 2024 Cognex Corporation. All Rights Reserved.
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