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Buhnen HB 6000 connect Translation Of The Original Instruction

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Translation of the original instruction handbook
Adhesive melter
HB 6000 connect
HB6050CXM (Release 09-2021)

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Summary of Contents for Buhnen HB 6000 connect

  • Page 1 Translation of the original instruction handbook Adhesive melter HB 6000 connect HB6050CXM (Release 09-2021)
  • Page 2 Safety guidelines Introduction Installation Operation Maintenance Technical characteristics Circuit diagrams Pneumatic diagrams Spare parts list Declaration of conformity Heatable hose BÜHNEN GmbH & Co. KG Hinterm Sielhof 25 28277 Bremen • Germany Tel.: +49 (0) 421 51 20 - 0 Fax: +49 (0) 421 51 20 - 260 info@buehnen.de...

  • Page 3: Table Of Contents

    Materials Introduction Description Modes of operation Hot-melt melter/applicator identification Main components Control panel components Automatic feeder main components (optional) General HB 6000 connect range option accessories Optional equipment Installation Introduction Installation requirements Free space Electrical consumption Compressed air Other factors...
  • Page 4 Adhesive melter HB 6000 connect Automatic feeder assembly 3-12 Pneumatic connection 3-12 Suction tube connection 3-12 Placing the suction tube 3-13 Electrical connections 3-13 Operation General information Filling the tank Starting up the melter equipment Manual pumping permission Melter equipment display...
  • Page 5 Adhesive melter HB 6000 connect ‘4. Statistics’ Menu 4-25 Standby functions 4-25 Turning off the melter equipment 4-26 Use of the automatic feeder 4-26 Start up and automatic process 4-26 Sensitivity adjustment 4-27 Positioning of the level sensor 4-27 Maintenance...
  • Page 6 Adhesive melter HB 6000 connect Pneumatic diagram for 19 cc/stroke pump Pneumatic diagram for 19 cc/stroke pump Electro-pneumatic connection with pressure regulator VP. 7 cc/stroke pump Electro-pneumatic diagram with pressure regulator VP, 7 cc/stroke pump Electro-pneumatic connection with pressure regulatorVP,...
  • Page 7 Adhesive melter HB 6000 connect Construction and Function 11-10 Construction 11-10 Funktion 11-10 Temperature stability 11-11 Chemical resistance of adhesive hose 11-11 Installation 11-12 Connection / Removal 11-12 Guidance notes 11-12 Further tips on hose guidance 11-13 Maintenance 11-16 Maintenance intervals...
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  • Page 9: Safety Guidelines

    Adhesive melter HB 6000 connect Safety Guidelines afeTy uidelines eneral The information contained in this section applies not only to every- day machine operation, but also to any procedure carried out on it, whether for preventive maintenance or in the case of repairs and the replacement of worn out parts.

  • Page 10: Mechanical Components

    Safety Guidelines Adhesive melter HB 6000 connect Warning: System under pressure. Risk of burns or particle projection. Use thermal protective equipment and glasses. Warning: Important information for the correct use of the system. May inclu- de one or several of the previous hazards, and therefore must be kept in mind to avoid damage and injury.

  • Page 11: Thermal Components

    Adhesive melter HB 6000 connect Safety Guidelines The melter/applicator equipment includes an automatic valve de- pressurization system. Before each operation, always make sure that the adhesive circuit is completely free of pressure. There is a high risk of hot particle projection, along with the corresponding danger of burns.
  • Page 12 Safety Guidelines Adhesive melter HB 6000 connect This page is intentionally left blank. page 1-4...

  • Page 13: Introduction

    BÜHNEN’s HB 6000 connect series. The ‘HB 6000 connect’ series includes the 5, 10, 20 and 35 liter range of hot-melt adhesive melters/applicators. Most of the photographs and illustrations that appear in this manual refer to the ‘HB 6050 connect’...

  • Page 14: Description

    Adhesive melter HB 6000 connect eScription The ‘HB 6000 connect’ are designed for use with ‘BÜHNEN’ hoses and applicators in hot- melt adhesive applications. Their different variations – line, coating or swirl- spray – cover a wide range of ap- plications, being very versatile in all markets where they are used.

  • Page 15: Main Components

    Adhesive melter HB 6000 connect Introduction ain componentS 1. Front control card 9. Hose-applicator electrical connections 2. Access door to the electric/ pneumatic area 10. Compressed air hook-up (Max. 6 bar) 3. Tank access lid 11. Set of pump drain valve and 4.

  • Page 16: Control Panel Components

    Introduction Adhesive melter HB 6000 connect ontrol panel componentS 1. Touch screen. 2. Status central leds (GREEN, YELOW, RED). 3. RED led ‘pumping OFF’. 4. STOP RED Button ‘Start/Stop Pump’. 5. Touch screen ON/OFF button. 6. GREEN led ‘power ON’.

  • Page 17: Automatic Feeder Main Components (Optional)

    Adhesive melter HB 6000 connect Introduction utomatic feeder main componentS optional eneral 1. Flexible Load Tube 2. Rotary fitting 3. Unload Filter 4. Load Sensor 5. Tank access lid 6. Output air supply to the suction area 7. Electric load valve 8.

  • Page 18: Hb 6000 Connect Range Option Accessories

    Introduction Adhesive melter HB 6000 connect hb 6000 connect ranGe option acceSSorieS If some of the different machine configuration options have been chosen, it will be necessary the following accessories: Automatic feeder option The automatic adhesive feeder will be included and is the same for the 5, 10, 20 and 35l machines.

  • Page 19: Installation

    The ‘HB 6000 connect’ series melters/applicators are delivered with all the materials necessary for their installation. However, some components must be provided by the user himself, according to the location and connections in each particular installation: •...

  • Page 20: Electrical Consumption

    921 mm HB 6350 connect 992 mm leCTriCal ConsuMpTion In order to install a ‘HB 6000 connect’ series melter/applicator, we should take into consideration the total consumption of the installa- tion, including the consumption of the installed hoses and applica- tors.

  • Page 21: Compressed Air

    Adhesive melter HB 6000 connect Installation oMpressed air To install ‘HB 6000 connect’ series melters/applicators, it is neces- sary to have a dry, non-lubricated compressed air system with a maximum pressure of 6 bar. The applicator’s internal pneumatic equipment is able to work with a minimum of 0.5 bar, however, pressure lower than this will cause...

  • Page 22: Contents

    • Set connectors for Inputs / Outputs. ountinG the equipment For mounting the ‘HB 6000 connect’ series set the base in the desired location using the indicated holes M8 screws. The ‘HB 6000 connect’ series equipments have an optional ad- aptation plate for fixing HB 6050 connect, HB 6100 connect,...

  • Page 23: Electrical Power Connection

    Adhesive melter HB 6000 connect Installation lectrical power connection ‘HB 6000 connect’ series melters/applicators are designed to be con- nected to the electrical power supply in three possible ways, depending on the power of different elements connected: • 1 phase 230 VAC •...

  • Page 24: Pneumatic Connection

    Installation Adhesive melter HB 6000 connect Unit No. Outputs 1 phase 3 phases 16.52 A 23.48 A HB6350 connect 18,70 A 26,52 A 27,00 A Maximale Anschlussleistung für jedes Paar Schlauch-Auftragskopf: 1.800 W ) The maximum permissible current for a connection is 27 A per phase.

  • Page 25: Hose And Applicator Connection

    ‘HB 6000 connect’ series melters/applicators are equipped with a six outputs hydraulic distributors. Connect the hoses to the distribu- tor in order, following the numbering in the diagram.

  • Page 26: External I/O Connections

    Installation Adhesive melter HB 6000 connect xTernal ConneCTions The input and output (Input/Output) signals enable the melter to communicate with the main machine simply and directly. Six I/O different signals can be used, depending on the options installed on the unit. Function of these signals can be selected by the user...
  • Page 27 Adhesive melter HB 6000 connect Installation Type Description Terminal/ Connector Temperature OK During the heating phase: contact that indicates that all of the system’s temperatures have reached a level that is 3°C below its set point value (and the delay time has elapsed).

  • Page 28: Connecting External Inputs And Outputs

    Installation Adhesive melter HB 6000 connect onneCTinG exTernal inpuTs and ouTpuTs Warning Risk of electric shock. Carelessness may cause injuries or death. 1. Disconnect the unit’s power. 2. Open the front door of the electric cabinet by giving the faste- ning screw a 1/4 turn.

  • Page 29: Connecting Zone Inhibition

    Adhesive melter HB 6000 connect Installation 5. Make sure that the cables are properly secured by the terminal’s screws. 6. 6. Check that the cable is correctly connected and that its pas- sage through the electric cabinet presents no risk of jamming, being cut or any other accidental damage.

  • Page 30: Automatic Feeder Assembly

    Installation Adhesive melter HB 6000 connect 5. Reconnect the connectors to the board. 6. Check that the cable is correctly connected and that its pas- sage through the electric cabinet presents no risk of jamming, being cut or any other accidental damage.

  • Page 31: Placing The Suction Tube

    Adhesive melter HB 6000 connect Installation laCinG THe suCTion Tube To transfer the adhesive from the adhesive container to the hot melt equipment, the suction tube should be inserted to the bottom of the container. The four flaps that protects the entrance of the suction tube are designed to keep the suction mouth open and without obstructions.
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  • Page 33: Operation

    Adhesive melter HB 6000 connect Operation peraTion In this section we will introduce the method for using the melter. Although its operation is very simple, it should not be used by un- trained personnel. Warning Improper use may cause damage to the machine or injury and even death to the person using it.

  • Page 34: Filling The Tank

    Operation Adhesive melter HB 6000 connect illinG the tank The tank can be equipped with a low level capacitive sensor that warns when the level of hot-melt adhesive drops below a third of the tank’s capacity. The unit will deactivate the external signal and, if it is connected, will activate its the corresponding warning device.
  • Page 35 Adhesive melter HB 6000 connect Operation 1. Connect the melter’s switch. When the switch is actuated, the GREEN POWER LED re- mains lit. The unit is powered but the screen stays off. 2. When you press the ON/OFF button, the screen lights up and the POWER LED stays lit.

  • Page 36: Manual Pumping Permission

    Operation Adhesive melter HB 6000 connect Unit status Symbol on the display Central LED Decription Heating The unit is heating the programmed zones. Delay The zones are at Temperature OK but the ‘Pumping Permission Delay’ is activated. Standby The tank or the distributor are in standby mode.
  • Page 37 Adhesive melter HB 6000 connect Operation The user menu has the following structure: page 4-5...

  • Page 38: General Characteristics

    Operation Adhesive melter HB 6000 connect eneral CHaraCTerisTiCs In general, there are several icons and pieces of information that are repeated throughout the screen navigation, so they will be ex- plained at the beginning and then not in the next screens.

  • Page 39: Description Of Display Contents

    Adhesive melter HB 6000 connect Operation esCripTion of display ConTenTs ome diSplay It is the main screen where the most representative values of the equipment are shown. page 4-7...

  • Page 40: General Temperature Status

    Operation Adhesive melter HB 6000 connect Alarms status and alarms menu access. Temperature status and Temperature and Heating Shortcut menu access. Calendar activated/deactivated. Adhesive level status. Adhesive tank real temperature. Pumping activated/deactivated. Distributer real temperature. Hoses real temperature zones. Applicators real temperature zones.

  • Page 41: Alarmzustände

    Adhesive melter HB 6000 connect Operation larMzusTände There are no errors. The unit has an operating error but can continue operating. The unit has an operating error and cannot conti- nue operating. Access the ALARMS menu by pressing the icon.

  • Page 42: Adhesive Level Status

    Operation Adhesive melter HB 6000 connect dHesive level sTaTus • WITHOUT automatic loading • WITH automatic loading • WITHOUT level sensor • Adhesive level nearly empty • WITH automatic loading • Adhesive level nearly empty, LOADING • WITHOUT automatic loading •...

  • Page 43: Temperature Status

    Adhesive melter HB 6000 connect Operation eMperaTure sTaTus Zone heating. There is no physical connection of components in that zone. Temperature sensor error in that zone. Zone in Temperature OK. Zone in Standby mode. Zone in Inhibition mode (OFF). Zone in overheating or low temperature warning.

  • Page 44: Temperature And Heating Shortcut Displays

    Operation Adhesive melter HB 6000 connect emperature and eatinG hortcut diSplayS These screens give you access to the unit’s quick settings. General standby of the unit (activate/deactivate). General inhibition of the unit (activate/deactivate). Programming of temperatures. General set point temperature (all zones).

  • Page 45: Programming Of Temperatures

    Adhesive melter HB 6000 connect Operation roGraMMinG of TeMperaTures 1. Enter a temperature in ‘General set point’ to simultaneously program all the zones with that temperature value. 2. To make quick adjustments, enter a variation value in ‘General variation’ and add (+) or subtract (-) it from the ‘General set point’...

  • Page 46: Units And Language Menu

    Operation Adhesive melter HB 6000 connect nitS and anGuaGe • Units: To select whether the temperatures are displayed in °C/°F. • Language configuration: Press the desired language. ate and time confiGuration This screen lets you see and modify the system’s date and time.

  • Page 47: Main Menu

    Adhesive melter HB 6000 connect Operation larmS and arninGS It displays the alarms and warnings in chronological order. It shows 5 alarms on each screen, with a total of 3 screens. When an alarm/warning needs to be reset for the unit to return to operation, a button appears for you to press and confirm that the...

  • Page 48: Heating' Menu

    Operation Adhesive melter HB 6000 connect ‘1. h ’ m eatinG Heating zones configuration. Heating sequence by zones configuration. Programming of Inhibitions. Standby modes configuration. Access to extra options. 1.1 H eaTinG zones This menu lets you do the following for each zone: •...
  • Page 49 Adhesive melter HB 6000 connect Operation 1.2 s equenTial eaTinG This lets you start heating the zones one after the other. This pre- vents a zone from being active for a long time until the slowest zone heats up. This function allows you to create three heating groups: A, B and C.

  • Page 50: Inhibitions

    Operation Adhesive melter HB 6000 connect 1.3 i nHibiTions This menu allows you to create seven groups of zones and pro- gram the mode in which the Inhibition (Off) can be activated or disabled. The following is indicated for each group: •...

  • Page 51: Extra Temperature Settings

    Adhesive melter HB 6000 connect Operation • Standby due to no reload: the unit automatically goes into Standby when it detects a lack of adhesive and has not detec- ted a reload after the programmed time has passed.. 1.5 e xTra TeMperaTure seTTinGs •...
  • Page 52 Operation Adhesive melter HB 6000 connect • Adaptive time: Automatic interval setting for warning and alarm temperatures, when the user reprogrammes the setpoint values. (*) Example values Status Actual Set point Heating Pumping Temp. OK Alarm Pumping temp.* temp.* activated...

  • Page 53: General Settings' Menu

    Adhesive melter HB 6000 connect Operation ‘2. G ’ m eneral SettinGS Password management. Extra settings. Configuration of input and output signals. System restore 2.1 p assworT ManaGeMenT DThe unit has three access levels: LOCKED; USER and EXPERT. • LOCKED: Only the HOME screen can be displayed. You cannot edit any value or access any menu.
  • Page 54 Operation Adhesive melter HB 6000 connect 2.2 e xTra seTTinGs • Pumping security: When this option is activated, if you want to enable the pumping permission you have to manually press the STOP button once the unit is in ‘Temperature OK’.

  • Page 55: Configuration Of Input And Output Signals

    Adhesive melter HB 6000 connect Operation 2.3 C onfiGuraTion of inpuT and ouTpuT siGnals This allows you to configure the unit’s digital input and output si- gnals. The inputs can be: • ON/OFF: Switches the unit fully off or on.

  • Page 56: Load' Menu

    Operation Adhesive melter HB 6000 connect ‘3. l ’ m These screens allows control of several tasks regarding the adhe- sive feeding. Screen 1: Minimum adhesive level sensor • Level alarm: Time after which the unit stops and activates a low-level alarm.

  • Page 57: Statistics' Menu

    Adhesive melter HB 6000 connect Operation ‘4. S ’ m tatiSticS This screen displays: • Hours of operation: This counts all of the hours during which the unit is in Temperature OK. To reset the counter to zero, you must press reset.

  • Page 58: Turning Off The Melter Equipment

    Operation Adhesive melter HB 6000 connect • If the period of inactivity is more than 2 hours and less than 4 hours, use the standby function. • - If the period of inactivity is over 4 hours, use one of the follo-...

  • Page 59: Sensitivity Adjustment

    Adhesive melter HB 6000 connect Operation ensiTiviTy adjusTMenT The adjustable sensitivity of the sensor is factory pre-setted and therefore it is NOT necessary to change. In most cases the factory setting is perfectly valid to use the automatic feeder. osiTioninG of THe level sensor The sensor is supplied factory set so that, when the pellet level is around 10 mm below the sensor, it detects a full tank (green LED).
  • Page 60 Operation Adhesive melter HB 6000 connect 3. We recommend checking that it is properly set by running a few automatic reloading cycles. Note: If the sensor sensitivity setting needs to be corrected, contact BÜHNEN’s after sales service or the area representative.

  • Page 61: Maintenance

    Adhesive melter HB 6000 connect Maintenance ainTenanCe Warning The melter equipment is equipped with current technology, but has certain foreseeable risks. Therefore, only allow qualified personnel with enough training and experience to operate install or repair this equipment. The following table briefly summarizes the indications for adequate melter equipment maintenance.

  • Page 62: System Depressurisation

    8. The tank lid of HB 6200 connect and HB 6350 connect is remo- ved loosening the side lid screws (see diagram 2). yStem depreSSuriSation ‘HB 6000 connect’ series melters are equipped with a safety valve that allows you to depressurize the system whenever the equip- ment is pneumatically or electrically disconnected.

  • Page 63: Access To Pneumatic Unit

    To carry out this operation it is not necessary to open the electrical cabinet door.. ilter maintenance ‘HB 6000 connect’ series melter equipment is equipped with a 50 mesh pump filter. The filter prevents impurities and burnt adhesive remains from being pushed out from the tank by the pump.

  • Page 64: Cleaning The Tank

    Maintenance Adhesive melter HB 6000 connect into the tank. • changes in the type of adhesive used. In any case, we recommend checking and cleaning the filter at least every 1000 hours of operation (melter equipment turned on). Warning Always use protective gloves and goggles. Risk of burns.

  • Page 65: Changing Adhesive Type

    Adhesive melter HB 6000 connect Maintenance HanGinG adHesive Type 1. Use up as much of the adhesive as possible. If it is necessary to unload the adhesive without having used it up as much as possible, follow the instructions in the section ‘Emptying the tank’.

  • Page 66: Safety Thermostat

    Maintenance Adhesive melter HB 6000 connect MpTyinG THe Tank During normal maintenance activities, it is recommended, and so- metimes necessary to empty the tank directly, without passing the adhesive through the pump system. In the case of the ‘HB 6050 connect’, the tank does not have a...

  • Page 67: Remove The Equipment From Its Base

    Adhesive melter HB 6000 connect Maintenance emove the equipment from itS baSe For more thorough equipment maintenance, it is necessary to re- move it from its present location to be able to perform operations more comfortably and with greater accessibility.

  • Page 68: Automatic Feeder Maintenance

    Maintenance Adhesive melter HB 6000 connect utomatic feeder maintenance Warning The vacuum feeder is a device with updated technologies but with certain risks. Therefore, you should allow only the right people, with sufficiently enough training and experience, handling, installa- tion or repair of these devices.

  • Page 69: Control Of The Load Sensor

    Adhesive melter HB 6000 connect Maintenance ontrol of the load SenSor It is necessary to control if the load sensor is working properly and that it allows you to maintain the desired levels. A low load will cause a decline in the level and the possibility of not having the amount of necessary hot-melt adhesive.
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  • Page 71: Technical Data

    Adhesive melter HB 6000 connect Technical data eCHniCal daTa eneral HB 6050 connect HB 6100 connect Tank capacity 5,15 liters 9,7 liters Pumping rate 29,3 kg/h (*) 7 cm /stroke pump 29,3 kg/h (*) 7 cm /stroke pump 66,0 kg/h (*) 19 cm...
  • Page 72 Technical data Adhesive melter HB 6000 connect HB 6200 connect HB 6350 connect Tank capacity 19,7 Liter 37,4 Liter Pumping rate 29,3 kg/h (*) Pumpe 7 cm /Stroke pump 29,3 kg/h (*) Pumpe 7 cm /Stroke pump 66,0 kg/h (*) Pumpe 19 cm...

  • Page 73: Dimensions

    Adhesive melter HB 6000 connect Technical data imenSionS page 6-3...
  • Page 74 Technical data Adhesive melter HB 6000 connect Fixation HB 6050 connect Fixation HB 6100 connect Fixation HB 6200 connect Fixation HB 6350 connect Note: the indicated holes are for M8 screws. page 6-4...

  • Page 75: Accessories

    Adhesive melter HB 6000 connect Technical data cceSSorieS ow level deTeCTion sysTeM System for warning and/or monitoring the level of melted adhesive, with a float detector or capacitive sensor. dapTion plaTe for previous Models If you want to replace a HB 6040, HB 6080, or HB 6160 range by new range HB 6050 connect, HB 6100 connect, or HB 6200 connect, you can directly change between them if the standard holes was used to fix the equipment.
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  • Page 77: Electrical Drawings

    Adhesive melter HB 6000 connect Electrical drawings leCTriCal drawinGs page 7-1...
  • Page 78 Electrical drawings Adhesive melter HB 6000 connect This page is intentionally left blank. page 7-2...

  • Page 79: Pneumatic Diagram

    Adhesive melter HB 6000 connect Pneumatic diagram neuMaTiC diaGraM omponentS liSt 7 cc/stroke pump Inlet filter (filtering disk) Solenoid valve 3/2 manual override (230V 50 Hz 1.5VA) Pressure regulator 1 - 8 bar Pressure gauge 0 - 10 bar Pneumatic valve 5/2...

  • Page 80: Pneumatic Connection For 7 Cc/Stroke Pump

    Pneumatic diagram Adhesive melter HB 6000 connect neumatic connection for Stroke pump page 8-2...

  • Page 81: Pneumatic Diagram For 7 Cc/Stroke Pump

    Adhesive melter HB 6000 connect Pneumatic diagram neumatic diaGram for Stroke pump page 8-3...

  • Page 82: Pneumatic Diagram For 19 Cc/Stroke Pump

    Pneumatic diagram Adhesive melter HB 6000 connect neumatic diaGram for Stroke pump page 8-4...

  • Page 83: Pneumatic Diagram For 19 Cc/Stroke Pump

    Adhesive melter HB 6000 connect Pneumatic diagram neumatic diaGram for Stroke pump page 8-5...

  • Page 84: Electro-Pneumatic Connection With Pressure Regulator Vp

    Pneumatic diagram Adhesive melter HB 6000 connect vp. 7 lectro pneumatic connection with preSSure reGulator Stroke pump page 8-6...

  • Page 85: Electro-Pneumatic Diagram With Pressure Regulator Vp, 7 Cc/Stroke Pump

    Adhesive melter HB 6000 connect Pneumatic diagram vp, 7 lectro pneumatic diaGram with preSSure reGulator Stroke pump page 8-7...

  • Page 86: Electro-Pneumatic Connection With Pressure Regulatorvp, 19 Cc/Stroke Pump

    Pneumatic diagram Adhesive melter HB 6000 connect vp, 19 lectro pneumatic connection with preSSure reGulator Stroke pump page 8-8...

  • Page 87: Electro-Pneumatic Diagram With Pressure Regulator Vp, 19 Cc/Stroke Pump

    Adhesive melter HB 6000 connect Pneumatic diagram vp, 19 lectro pneumatic diaGram with preSSure reGulator Stroke pump page 8-9...
  • Page 88 Pneumatic diagram Adhesive melter HB 6000 connect This page is intentionally left blank. page 8-10...

  • Page 89: Spare Parts List

    Adhesive melter HB 6000 connect Spare parts list pare parTs lisT The list of the most common spare parts for „HB 6000 connect“ series machines appears in this section, providing a quick and re- liable guide to choosing them. The spare parts are grouped together naturally, in the same way as they are located in the melters.
  • Page 90 Spare parts list Adhesive melter HB 6000 connect This page is intentionally left blank. page 9-2...
  • Page 91 Adhesive melter HB 6000 connect Spare parts list H, I, J - Spare parts for automatic feeder page 9-3...

  • Page 92: A Tank Assembly

    Spare parts list Adhesive melter HB 6000 connect ank aSSembly Ref no. Description M150113470 Complete tank assembly 5 l 230 V M150113480 Complete tank assembly 10 l 230 V M150113490 Complete tank assembly 20 l 230 V M150114890 Complete tank assembly35 l 230 V...

  • Page 93: B Distributor Unit

    Adhesive melter HB 6000 connect Spare parts list iStributor unit Ref no. Description M150026350 Heating element 300 W M10120032 Tank-distributor seating o-ring M150121390 Distributor filter assembly M150121380 Filter head with purger M150029250 Filter mesh 50 M150029260 O-ring 23 x 3...

  • Page 94: C Pump Assembly

    Spare parts list Adhesive melter HB 6000 connect ump aSSembly Ref no. Description M150113550 7cc pump body with braces and fittings M150113560 19cc pump body with braces and ttings M10100011 Pump shaft 7cc M150023080 Pump shaft 19cc M150113570 Tank-pump-distributor seating O-ring kit...

  • Page 95: D Pneumatic Unit Assembly 7 Cc

    Adhesive melter HB 6000 connect Spare parts list neumatic unit aSSembly Ref no. Description M150123120 Pneumatic unit assembly with filter 7cc 24VDC M150113640 1/4’ flat silencer M150114480 Pressure gauge M10110031 Pressure regulator M150113690 Connector kit for 7cc pump unit without VP...

  • Page 96: D Pneumatic Unit Assembly 19 Cc

    Spare parts list Adhesive melter HB 6000 connect neumatic unit aSSembly Ref no. Description M150113620 Pneumatic unit assembly 19cc with filter M150114480 Pressure gauge M10110031 Pressure regulator M150113850 Connector kit for 19cc pump unit without VP M150123660 Solenoid coil (220V AC) 19cc...

  • Page 97: E Chassis Assembly

    Adhesive melter HB 6000 connect Spare parts list haSSiS aSSembly Ref no. Description M150113280 Electrical cabinet door casing HB 6000 connect M150113290 Electrical cabinet casing assembly without warning light M150113360 Electrical cabinet casing assembly with warning light M150122930 Tank housing assembly HB 6050 connect...

  • Page 98: F Electronic Assembly

    Spare parts list Adhesive melter HB 6000 connect lectronic aSSembly Ref no. Description M150122970 HMI control board HB 6000 connect M150122980 Temperature control board 2 outputs M150122990 Temperature control board 6 outputs M150114760 Capacitive sensor and amplifier kit (*) MR0001938...

  • Page 99: G Electric Assembly

    Adhesive melter HB 6000 connect Spare parts list lectric aSSembly Ref no. Description M16010003 Female connector 8 pin PT-100 (base housing) M150020720 Female connector 12 pin Ni-120 (base housing) M150130450 Female connector 8 pin NTC (base housing) M150123000 Cable gland Pg 21 black...
  • Page 100 Spare parts list Adhesive melter HB 6000 connect utomatic feeder filter SenSor aSSembly Ref no. Description M150025800 Capacitive level sensor (amplifier and probe) M150025770 Grid filter 20 mesh M150025870 Capacitive level sensor o-rings page 9-12...

  • Page 101: I Automatic Feeder, Suction Tube

    Adhesive melter HB 6000 connect Spare parts list utomatic feeder uction tube Ref no. Description M1500252650 Fitting Y Ø10 quick plug M150025660 Hose vacuum feeder Ø30 (meter) M150025670 Metal suction tube M150025680 Venturi suction tube M150025690 Support for suction tube M150025700 Fitting 90°...

  • Page 102: J Automatic Feeder, Valve Assembly

    Spare parts list Adhesive melter HB 6000 connect utomatic feeder valve aSSembly Ref no. Description M150025750 Fitting 90° 1/4 Ø10 M150060080 Coil for solenoid valve 24 V DC (10 W) M150060050 Solenoid valve connector M150060070 Complete solenoid valve 2/2 24 V DC 5 W M150025790 Fitting 90°...

  • Page 103: Declaration Of Conformity

    Adhesive melter HB 6000 connect Declaration of Conformity eClaraTion of onforMiTy page 10-1...
  • Page 104 Declaration of Conformity Adhesive melter HB 6000 connect This page is intentionally left blank. page 10-2...
  • Page 105 ranslaTion of The original nsTrucTion andbook eaTable ns, ks, hp HB6050CXM (Release 09-2021)
  • Page 106 Instruction Handbook Heatable Hose ontent Specific security advice 12-3 Possible dangers 12-3 Intended use 12-3 Notes on safe operation 12-3 Type NS30 12-4 Typ KS mini, HP 12-5 Technical Data 12-6 Series NS30 12-6 Type KS mini, HP 12-6 Pin assignment 12-7 Type NS30 12-7...

  • Page 107: Instruction Handbook Heatable Hose

    Instruction Handbook Heatable Hose nsTruCTion andbook eaTable This document describes dealing with heatable hoses • Type NS (for applicator heads) • Type KS (for applicator heads) and • Type HP (for manual applicator devices) pecific Security advice ossible danGers Danger of burns! due to hot metal parts, hot melt material, and hot melt material vapors.

  • Page 108: Type Ns30

    Instruction Handbook Heatable Hose nS30 Item no. Designation NKT0081 Hose NS30 0.6 m NW08 NKT0082 Hose NS30 1.2 m NW08 NKT0083 Hose NS30 1.8 m NW08 NKT0084 Hose NS30 2.4 m NW08 NKT0085 Hose NS30 3.0 m NW08 NKT0086 Hose NS30 3.6 m NW08 NKT0415 Hose NS30 4.0 m NW08 NKT0357...

  • Page 109: Typ Ks Mini, Hp

    Instruction Handbook Heatable Hose , hp mini XX_ _ _ _ xx Type Version HP = for manual applicator devices without = Standard KS mini = for applicator heads = 200° C High temperature Length = 250° C 24 = 2,4 m Polyamide corrugated 30 = 3,0 m protection hose...

  • Page 110: Technical Data

    Instruction Handbook Heatable Hose echnical ns30 eries Version High-Flex Supply voltage 230V AC/50…60 Hz Max. operating temperature (Tmax) 200° C Temperature sensor Ni120 Pressure resistance (at 200° C) 160 bar Standard nominal diameter NW08 Cap external diameter 40 mm , Hp Mini Design Standard...

  • Page 111: Pin Assignment

    Instruction Handbook Heatable Hose in aSSiGnment ns30 Plug type: 12-pole rectangle, pins (to tank unit) 6-pole rectangle, socket (to applicator head) Cable side applicator head Cable side tank unit Hose sensor To applicator head (6-pole rectangle) Colour Function white Heater applicator head (L) green Heater applicator head (N) orange...

  • Page 112: Type Ks Mini

    Instruction Handbook Heatable Hose Mini Plug type: AMP, 14-pole, pins (to tank unit) Harting, 8-pole, lining, (to applicator head) Cable side applicator head Cable side tank unit Hose sensor To applicator head (8-pole) Colour Function free brown Heater applicator head (L) blue Heater applicator head (N) orange...

  • Page 113: Type Hp

    Instruction Handbook Heatable Hose Plug type: AMP, 14-pole, pins (to tank unit) Ø 4.5 mm To tank unit (14-pole AMP) Colour Function brown Heater applicator head (L) free blue Heater applicator head (N) grey Applicator head sensor green/yellow Protective earth grey Applicator head sensor orange...

  • Page 114: Construction And Function

    Instruction Handbook Heatable Hose onsTruCTion and unCTion onsTruCTion 6 7 8 Cons. No. Designation Fitting End cap Braid or corrugated hose Silicon foam Control cores PTFE hot air line (only in KS-S version) Insulation Heating Stainless steel wire braid PTFE inner liner Pt 100/Ni120 temperature sensor unkTion The basis of the heatable hose is formed by the inner liner (10)

  • Page 115: Temperature Stability

    Instruction Handbook Heatable Hose The heating conductors (8) consist of high-quality heating conduc- tor alloys that are covered by a protective conductor braid. Fiber- glass braid (7) that covers the heating conductors is used as heat insulation. The PTFE insulated brush shunts (5) are coiled around this con- struction in a spiral shape.

  • Page 116: Installation

    Instruction Handbook Heatable Hose nStallation Attention! The heatable hose may only be installed by competent person- nel. See the operating instructions of the tank system for more de- tails. onneCTion eMoval Assembling the heatable hoses to the tank system is described in detail in the operating instructions of the tank system.

  • Page 117: Further Tips On Hose Guidance

    Instruction Handbook Heatable Hose urther tipS on hoSe Guidance Wrong Right By pulling the ends of rolled up hoses, torsion stress Unwind the ring. (Do not pull off the hose) occurs. The smallest permissible bending radius can be undercut! Plan to leave a straight piece (length approx. 5 x hose A too short hose will buckle at the connection ends diameter) at the connection ends.
  • Page 118 Instruction Handbook Heatable Hose Wrong Right Torsion movement leads to destruction of the heatable Let the hose axes run parallel during laying. Lay the hose. This occurs frequently due to incorrect instal- hose in such a way that the direction of movement lation, but above all due to twisting the hose during runs on a level with the hose axes.
  • Page 119 Instruction Handbook Heatable Hose Wrong Right Clean the hoses at regular intervals. If the hoses are covered with powdery substances, local overheating will occur. Lay these hoses far enough apart. Bundling or laying the hoses with contact will lead to overheating at these contact sites.

  • Page 120: Maintenance

    Instruction Handbook Heatable Hose aintenance Attention! Maintenance works may only be implemented by competent per- sonnel. ainTenanCe inTervals Interval Activity Daily Check the hoses for leak tightness. Check all mechanical and electrical connections for tight fit. Remove hot melt material residues and other in- crustations.

  • Page 121: Cleaning

    Instruction Handbook Heatable Hose Stud bolt Stud bolt 25.00 cm Inner liner, replaceable (flexi hose) Locking ring Screw-in coupling Bushing Coupling Inner liner leaninG Attention! Do not use any aggressive solvent or combustible cleaning agents to clean the hoses. Such substances can cause damage to the hoses.

  • Page 122: Repairs

    Instruction Handbook Heatable Hose epairS Repairs other than those described in these operating instructions may only be implemented by com- petent persons commissioned by the manufacturer or otherwise competent persons under utilization of original BÜHNEN spare parts. arranty The unit was developed and manufactured according to the latest state of technology. The first pur- chaser receives warranty on function, material, and processing according to statutory regulations.
  • Page 123 Instruction Handbook Heatable Hose Conformity Declaration Bühnen GmbH & Co. KG We, the D-28277 Bremen declare on our sole responsibility that the product Heatable hose Type AT, DY, FB, HP, KS, LS, MT and NS to which this declaration refers, complies with the following Standards or normative documents in its supplied condition: EN 60204-1: 2007-06 EN 60519-1: 2017-06...

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