Inovance MD520 Series Hardware Manual
  1. Manuals
  2. Brands
  3. Inovance Manuals
  4. Servo Drives
  5. MD520 Series
  6. Hardware manual

Inovance MD520 Series Hardware Manual

General-purpose ac drive
Hide thumbs Also See for MD520 Series:
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MD520 Series and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for Inovance MD520 Series

Summary of Contents for Inovance MD520 Series

  • Page 2: Preface

    Preface Introduction The MD520 series AC drive is a general‑purpose high‑performance current vector control AC drive. It is designed to control and regulate the speed and torque of three‑ phase AC asynchronous motors. It can be used to drive textile machines, paper making machines, wire drawing machines, machine tools, packaging machines, food machines, fans, water pumps, and other automated production equipment.
  • Page 3 Preface Description Document Name Data Code MD520 Series 19011716 This guide describes the communication mode, General‑Purpose communication networking, and communication AC Drive configuration of the AC drive. Communication Guide 19011717 MD520 Series This guide describes function applications, General‑Purpose communication, fault codes, and parameters of the AC Drive Safety AC drive.
  • Page 4 Preface Revision History Date Version Description November 2023 Modified the following sections: Updated " 3.4 Descriptions of Control Circuit ● Terminals " on page 40 Updated " 4.1 Dimensions of T1 and T9 Models " on ● page 44 Updated "...
  • Page 5 First release Access to the Guide This guide is not delivered with the product. You can obtain the PDF version in the following ways: http://www.inovance.com Visit , go to Support > Download, search by keyword, ● and then download the PDF file.
  • Page 6 Damage or secondary damage caused by force majeure (natural disaster, ● earthquake, and lightning strike) The maintenance fee is charged according to the latest Price List of Inovance. If otherwise agreed upon, the terms and conditions in the agreement shall prevail. For details, see the Product Warranty Card.

  • Page 7: Table Of Contents

    Table of Contents T T a a b b l l e e o o f f C C o o n n t t e e n n t t s s Preface ................1 Product Model List .
  • Page 8 Table of Contents 5.4 Peripheral Electrical Components ..........86 5.4.1 Fuse, Contactor, and Circuit Breaker .

  • Page 9: Product Model List

    Product Model List Product Model List The following table lists the mapping between product models and structures. Table –1 Mapping between product models and structures Structure Product Model Three‑Phase 380 V to 480 V Three‑Phase 200 V to 240 V Single‑Phase 200 V to 240 V MD520‑4T0.4B(S) MD520‑2T0.4B(S)
  • Page 10 Product Model List Structure Product Model Three‑Phase 380 V to 480 V Three‑Phase 200 V to 240 V Single‑Phase 200 V to 240 V T13 (with the MD520‑4T500‑A ‑ ‑ auxiliary power MD520‑4T500(S)‑A distribution MD520‑4T560‑A cabinet) MD520‑4T560(S)‑A MD520‑4T630‑A MD520‑4T630(S)‑A Note: (B): with the braking unit ●...

  • Page 11: Fundamental Safety Instructions

    Use this equipment according to the designated environment requirements. ● Damage caused by improper use is not covered by warranty. Inovance shall take no responsibility for any personal injuries or property damage ● caused by improper use. Safety Levels and Definitions Indicates that failure to comply with the notice will result in death or severe personal injuries.
  • Page 12 Fundamental Safety Instructions Unpacking Do not install the equipment if you find damage, rust, or signs of use on the equipment ● or accessories upon unpacking. Do not install the equipment if you find water seepage or missing or damaged ●...
  • Page 13 Fundamental Safety Instructions Handle the equipment with care during transportation and mind your steps to prevent ● personal injuries or equipment damage. When carrying the equipment with bare hands, hold the equipment casing firmly with ● care to prevent parts from falling. Failure to comply may result in personal injuries. Store and transport the equipment based on the storage and transportation ●...
  • Page 14 Fundamental Safety Instructions Cover the top of the equipment with a piece of cloth or paper during installation. This is ● to prevent unwanted objects such as metal chippings, oil, and water from falling into the equipment and causing faults. After installation, remove the cloth or paper on the top of the equipment to prevent over‑temperature caused by poor ventilation due to blocked ventilation holes.
  • Page 15 Fundamental Safety Instructions Before power‑on, check that the equipment is installed and wired properly and the ● motor can be restarted. Check that the power supply meets equipment requirements before power‑on to ● prevent equipment damage or a fire. After power‑on, do not open the cabinet door or protective cover of the equipment, ●...
  • Page 16 Fundamental Safety Instructions Perform routine and periodic inspection and maintenance on the equipment according ● to maintenance requirements and keep a maintenance record. Repair Equipment installation, wiring, maintenance, inspection, or parts replacement must be ● performed only by professionals. Do not repair the equipment with power ON. Failure to comply will result in an electric ●...
  • Page 17 Fundamental Safety Instructions Safety Label Description T12 Models T13 Models and Below Read through the safety instructions before operating the ● equipment. Failure to comply may result in death, personal injuries, or equipment damage. Do not touch the terminals or remove the cover with ●...

  • Page 18: Product Information

    Product Information Product Positioning and Features The MD520 series AC drive is designed to be a general‑purpose high‑performance current vector drive. It is mainly used to control and regulate the speed and torque of three‑phase AC asynchronous motors and three‑phase AC permanent magnet motors.

  • Page 19: Nameplate And Model

    Product Information Nameplate and Model ① Product name ⑤ Safety function MD520 series AC drive Null: without the STO function S: with the STO function ⑥ Reactor ② Voltage class Null: See the note below. 4T: three‑phase 380 V to 480 V ‑T: with the DC reactor;...
  • Page 20 Product Information Note For three‑phase 380 V to 480 V AC drives, reactors are not available for T1 to T4 ● models, whereas DC reactors are optional for T5 models and standard for T6 models. For three‑phase 380 V to 480 V AC drives, braking units are standard for T1 to T4 ●...

  • Page 21: Components

    Components Components Overview The AC drive is structured in either of the following types: Plastic structure for T1 to T6 models ● Sheet metal structure for T7 to T12 models ● Components of T1 to T6 Models Figure 2‑1 Components of T1 to T4 models Name Name Name...
  • Page 22 Components Name Name Name Encoder Cable tray and Grounding copper busbar ⑦ ⑧ ⑨ expansion fixing base for It is used to ground the PG card card fixing the control and control board. base board ground cable Note: Connect the control board ground cable to the grounding bar...
  • Page 23 Components Figure 2‑2 Components of T5 and T6 models Name Name Name Logo Front cover Mark ① ② ③ 10min Main circuit Equipment bar Operating panel ④ ⑤ ⑥ power supply code indicator It allows you to Do not check the disassemble product code the machine...
  • Page 24 Components Name Name Name Encoder Cable tray and Grounding copper busbar ⑦ ⑧ ⑨ expansion fixing base for It is used to ground the PG card card fixing the control and control board. base board ground cable Note: Connect the control board ground cable to the grounding bar...

  • Page 25: Components Of T7 To T9 Models

    Components Components of T7 to T9 Models Figure 2‑3 Components of T7 to T9 models Name Name Name Logo Front cover Mark ① ② ③ 10min Equipment Encoder Cable tray and fixing base for the ④ ⑤ ⑥ bar code expansion card control board ground cable It allows you...
  • Page 26 Components Name Name Name Grounding Protective cover Main circuit terminal ⑩ ⑪ ⑫ of the main screws for safety circuit terminal capacitor and voltage dependent resistor Grommet Grounding ⑬ ⑭ ⑮ terminal Operating External Control circuit terminal ⑯ ⑰ ⑱ panel operating panel interface...

  • Page 27: Components Of T10 To T12 Models

    Components Components of T10 to T12 Models Figure 2‑4 Components of T10 to T12 models (without an output AC reactor) ‑ ‑...
  • Page 28 Components Name Name Name Protective Positive and Equipment bar code ① ② ③ cover for negative It allows you to check the product positive and terminals of code and model. negative the DC bus terminals ④ Nameplate ⑤ Encoder ⑥ Cable tray and fixing base for the expansion control board ground cable...
  • Page 29 Components Figure 2‑5 Components of T10 to T12 models (with an output AC reactor) ‑ ‑...
  • Page 30 Components Name Name Name Protective cover Positive and Equipment bar code ① ② ③ for positive and negative It allows you to check the negative terminals of product code and model. terminals the DC bus ④ Nameplate ⑤ Encoder ⑥ Cable tray and fixing base for expansion card the control board ground cable...

  • Page 31: Components Of T13 Models

    Components Components of T13 Models T13 models include two types in terms of structures: models with a standard cabinet and models with a standard cabinet including an auxiliary power distribution cabinet. " Figure 2–6 Components of the standard For components of each structure, see cabinet "...
  • Page 32 Components Figure 2‑7 Components of the standard cabinet with auxiliary power distribution cabinet Name Name Name Air inlet Emergency stop button ① ② ③ protective cover Circuit Door lock ④ ⑤ ⑥ Lifting beam breaker operating handler Power supply Operating Coolant inlet ⑦...

  • Page 33: System Composition

    System Composition System Composition System Composition Diagram When the AC drive is used to control asynchronous motors, you must install a variety of electrical devices on the input and output sides of the AC drive to ensure system safety and stability. The following figure shows the system composition. Figure 3‑1 System composition ‑...
  • Page 34 Input side of the For AC drive models with the name not containing letter B, use the drive braking unit MDBUN of Inovance and the recommended braking resistor. The braking resistor consumes regenerative energy generated during motor deceleration. Active front end (AFE)

  • Page 35: Electrical Wiring Diagram

    System Composition Name Installation Position Function External operating panel Connecting the The external LED operating panel MDKE‑10 and the LCD operating panel external operating SOP‑20–810 are supported. panel interface to the J11 interface Note: For selection of peripheral electrical devices, see "Options". Electrical Wiring Diagram T1-T12 models "...
  • Page 36 System Composition Note " Table 3–5 Function description of control For details on S1 to S4 DIP switches, see ● circuit terminals " on page 41 For three‑phase 380–480 V AC drives, a 0.4–75 kW model differs from a 90–450 kW ●...

  • Page 37: Main Circuit Terminals

    System Composition Do cut off input and output power, and wait at least 15 minutes until the power ● indicator is off before further operation. Ensure that the motors, cabinets, and other components are installed and ● connected in accordance with the national technical rules and other applicable regional regulations.
  • Page 38 System Composition Figure 3‑7 Layout of main circuit terminals for T9 models Table 3–2 Descriptions of main Circuit terminals Function Terminal Identification Terminal Name R, S, T Three‑phase power supply Connected to a three‑phase input terminals AC input power supply (+), (‑) Positive and negative Common DC busbar input;...
  • Page 39 System Composition T10 to T12 models Figure 3‑8 Layout of main circuit terminals for T10 to T12 models Table 3–3 Descriptions of main circuit terminals Terminal Terminal Name Function Identification R, S, T Three‑phase power supply input Connected to a three‑phase AC terminals input power supply +, ‑...
  • Page 40 System Composition T13 models Figure 3‑9 Layout of main circuit terminals for T13 models Table 3–4 Descriptions of main circuit terminals Terminal Terminal Name Function Identification R, S, T Three‑phase power supply input Connected to a three‑phase AC terminals input power supply +, ‑...

  • Page 41: Descriptions Of Control Circuit Terminals

    System Composition Descriptions of Control Circuit Terminals " Table 3–7 " on page 43 shows the layout of control circuit terminals. Figure 3‑10 Layout of control circuit terminals ‑ ‑...
  • Page 42 System Composition Table 3–5 Function description of control circuit terminals Type Terminal Terminal Function Symbol Name Power +10V‑GND External +10 V The terminal is used to provide +10 V power supply supply power supply to an external unit with the maximum output current 10 mA.
  • Page 43 System Composition Type Function Terminal Terminal Symbol Name DO1‑CME Digital Photocoupler isolation and bipolar open collector output output Operating voltage range: 0 V to 24 V ● Output current range: 0 mA to 50mA ● Note that digital output ground CME and digital input ground COM are internally insulated, but are shorted externally by jumper as the factory settings.
  • Page 44 System Composition Table 3–6 STO terminal descriptions Terminal Terminal Name Performance Requirements Symbol STO1 STO channel 1 Internal connection: By default, STO1 and STO2 are connected to STO2 STO channel 2 +24V by using a jumper upon factory +24V STO1 and STO2 power delivery.

  • Page 45: Ac Drive Dimensions

    AC Drive Dimensions AC Drive Dimensions Dimensions of T1 and T9 Models Figure 4‑1 Outline dimensions and mounting dimensions of T1 to T4 models Table 4–1 Outline dimensions and mounting dimensions of T1 to T4 models Mounting Mounting Hole Outline Dimension Hole Weight mm (in.)
  • Page 46 AC Drive Dimensions Figure 4‑2 Outline dimensions and mounting dimensions of T5 to T6 models Table 4–2 Outline dimensions and mounting dimensions of T5 to T6 models Mounting Mounting Hole Outline Dimension Hole Weight mm (in.) mm (in.) Diameter Structure kg (lb) mm (in.) d x 4...
  • Page 47 AC Drive Dimensions Figure 4‑3 Outline dimensions and mounting dimensions of T7 to T9 models Table 4–3 Outline dimensions and mounting dimensions of T7 to T9 models Mount ing Hole Mounting Hole Outline Dimension Diame Weight mm (in.) mm (in.) Structure kg (lb) mm (in.)

  • Page 48: Dimensions Of T10 To T12 Models (Without Ac Output Reactor)

    AC Drive Dimensions Dimensions of T10 to T12 Models (Without AC Output Reactor) Figure 4‑4 Outline dimensions and mounting dimensions of T10 to T12 models (without AC output reactor) Table 4–4 Outline dimensions and mounting dimensions of T10 to T12 models (without AC output reactor) Mounting Hole Mounting Hole...

  • Page 49: Dimensions Of T10 To T12 Models (With Ac Output Reactor)

    AC Drive Dimensions Dimensions of T10 to T12 Models (with AC Output Reactor) Figure 4‑5 Outline dimensions and mounting dimensions of T10 to T12 models (with AC out‑ put reactor) Table 4–5 Outline dimensions and mounting dimensions of T10 to T12 models (with AC output reactor) Mounting Mounting Hole...

  • Page 50: Dimensions Of T13 Models (Without Auxiliary Power Distribution Cabinet)

    AC Drive Dimensions Dimensions of T13 Models (Without Auxiliary Power Distribu- tion Cabinet) Figure 4‑6 Outline dimensions and mounting dimensions of T13 models (without auxiliary power distribution cabinet) Table 4–6 Outline dimensions and mounting dimensions of T13 models (without auxiliary power distribution cabinet) Structure Mounting Hole...

  • Page 51: Dimensions Of T13 Models (With Auxiliary Power Distribution Cabinet)

    AC Drive Dimensions Struc Overall Dimension Mounting Hole Weight ture mm (in.) Diameter kg (lb) mm (in.) 1800 2100 15 (0.6) 530 (1168.4) (70.9) (82.7) (31.7) (24.0) (26.8) Dimensions of T13 Models (with Auxiliary Power Distribution Cabinet) Figure 4‑7 Outline dimensions and mounting dimensions of T13 models (with auxiliary power distribution cabinet) ‑...
  • Page 52 AC Drive Dimensions Table 4–7 Outline dimensions and mounting dimensions of T13 models (with auxiliary power distri‑ bution cabinet) Struc Mounting Hole ture mm (in.) 73.5 (26.0) (2.9) (10.2) (5.5) (17.7) (3.3) (5.2) (4.1) (5.4) Struc Overall Dimension Mounting Weight ture mm (in.) Hole...

  • Page 53: Options

    Options Options Option List Optional peripherals include braking units, function expansion cards, and external operating panels. For use of each option, see its user guide. If any option is required, specify it in your order. ‑ ‑...
  • Page 54 Options Table 5–1 Option list Supported AC Description Name Model Order No. Drive Model Braking External MDBUN‑60‑T 01013133 All models 60 A, 380 VAC series compo braking unit [1] MDBUN‑60‑5T 0101AR57 All models 60 A, 480 VAC series nents MDBUN‑90‑T 01013126 All models 90 A, 380 VAC series...
  • Page 55 Options Supported AC Description Name Model Order No. Drive Model Expan I/O expansion MD38IO1 01013098 T4 and above Five DIs, one DO, one RO, one AO, sion card 1 one AI (PT100/PT1000), one RS485 card or CAN communication signal isolation input terminal I/O expansion MD38IO2 01013103...
  • Page 56 Options Supported AC Description Name Model Order No. Drive Model Expan Positioning MD38DW1 01013096 T4 and above Multi‑function pulse input sion expansion card expansion card card Five DIs, one DO, one RO, one AO, one AI, one RS485 or CAN communication signal isolation input terminal, one differential ABZ terminal...
  • Page 57 23‑bit PG card ES510‑PG‑CT1 01320007 All models Applicable to 23‑bit encoders of Inovance; with a DB9 interface Sin‑cos encoder MD520‑PG‑S1 01040237 All models The MD520‑PG‑S1 is a PG card that decodes sin‑cos encoders. Working with the AC drive, it can measure...
  • Page 58 Options Supported AC Description Name Model Order No. Drive Model Mount Through‑hole MD500‑AZJ‑A1T1 01040072 The bracket is used for through‑ mounting hole mounting. It applies only to T1 MD500‑AZJ‑A1T2 01040073 accesso bracket to T9 models. MD500‑AZJ‑A1T3 01040074 MD500‑AZJ‑A1T4 01040075 MD500‑AZJ‑A1T5 01040001 MD500‑AZJ‑A1T6 01040002...

  • Page 59: Mounting Accessories

    Options Supported AC Description Name Model Order No. Drive Model Cables Main circuit Lugs manufactured by Suzhou Yuanli are It is recommended that the input cable recommended. For details of recommended lugs, see and output main circuit cables use " 5.3.1 Main Circuit Cables " on page 73 symmetrical shielded cables.
  • Page 60 Options Applicable model Figure 5‑1 Through‑hole mounting bracket Table 5–2 Models of through‑hole mounting brackets Through‑hole Mounting Bracket Model AC Drive Structure MD500‑AZJ‑A1T1 MD500‑AZJ‑A1T2 MD500‑AZJ‑A1T3 MD500‑AZJ‑A1T4 MD500‑AZJ‑A1T5 MD500‑AZJ‑A1T6 MD500‑AZJ‑A1T7 MD500‑AZJ‑A1T8 MD500‑AZJ‑A1T9 ‑59‑...
  • Page 61 Options Mounting hole dimensions Figure 5‑2 MD500‑AZJ‑A1T1 through‑hole mounting bracket and hole dimensions (mm) ‑ ‑...
  • Page 62 Options Figure 5‑3 MD500‑AZJ‑A1T2 through‑hole mounting bracket and hole dimensions (mm) ‑61‑...
  • Page 63 Options Figure 5‑4 MD500‑AZJ‑A1T3 through‑hole mounting bracket and hole dimensions (mm) ‑ ‑...
  • Page 64 Options Figure 5‑5 MD500‑AZJ‑A1T4 through‑hole mounting bracket and hole dimensions (mm) ‑63‑...
  • Page 65 Options Figure 5‑6 MD500‑AZJ‑A1T5 through‑hole mounting bracket and cut‑out dimensions (mm) ‑ ‑...
  • Page 66 Options Figure 5‑7 MD500‑AZJ‑A1T6 through‑hole mounting bracket and cut‑out dimensions (mm) ‑65‑...
  • Page 67 Options Figure 5‑8 MD500‑AZJ‑A1T7 through‑hole mounting bracket and cut‑out dimensions (mm) ‑ ‑...
  • Page 68 Options Figure 5‑9 MD500‑AZJ‑A1T8 through‑hole mounting bracket and cut‑out dimensions (mm) ‑67‑...
  • Page 69 Options Figure 5‑10 MD500‑AZJ‑A1T9 through‑hole mounting bracket and cut‑out dimensions (mm) ‑ ‑...

  • Page 70: Grounding Bracket Of Cable Shield

    The bottom mounting bracket delivered with the AC drive is applicable to the cabinet with the height of 600 mm. For the bottom mounting bracket applicable to the cabinet with the height of 800 mm, contact Inovance. Figure 5‑11 Dimensions of the bottom mounting bracket for T10 models...
  • Page 71 Options Figure 5‑12 Dimensions of the bottom mounting bracket for T11 models Figure 5‑13 Dimensions of the bottom mounting bracket for T12 models ‑ ‑...

  • Page 72: Guide Rail

    ● standard cabinet with 800 mm (width) x 600 mm (depth). To apply to the PS standard cabinet with 800 mm (width) x 800 mm (depth), contact Inovance. 5.2.4 Guide Rail For details of the guide rail, see Operation Instructions for MD500‑AZJ‑A3T10 Guide Rail .
  • Page 73 Options 3. Remove the six screws on the drive, install the copper busbars, and then fasten the six screws. ‑ ‑...

  • Page 74: Cables

    ● If specifications of recommended cables for peripheral devices or options are outside the specification range of the cables applicable to the product, contact Inovance. To meet the EMC requirements, the cable with the shield must be used. The shielded cables are divided into three‑conductor cables and four‑conductor cables, as shown...
  • Page 75 Options coaxial cooper braids to suppress radio frequency interference. To enhance the shielding performance and conductivity, the braided density of the shield must be greater than 90%. Figure 5‑14 Recommended power cable Recommended cable Table 5–3 Cable selection (three‑phase 380 V to 480 V) Grounding Cable R/S/T, U/V/W Rated...
  • Page 76 Options R/S/T, U/V/W Grounding Cable Rated Tightening Input Torque Recom Recom Recommend Recommend Drive Model Screw Current (N·m) ed Cable mended ed Cable mended <1> <1> (lb.in) Cable Lug Cable Lug MD520‑ 49.5 3 x 10 GTNR10‑6 GTNR10‑6 4T18.5(B) (S)‑T (42.5) MD520‑...
  • Page 77 Options R/S/T, U/V/W Grounding Cable Rated Tightening Input Torque Recom Recom Recommend Recommend Drive Model Screw Current (N·m) ed Cable mended ed Cable mended <1> <1> (lb.in) Cable Lug Cable Lug MD520‑ 441.0 2 x (3 x 150) BC150‑12 BC150‑12 35.0 4T250(S) (‑L) (310.1)
  • Page 78 Options R/S/T, U/V/W Grounding Cable Rated Tightening Recom Recom Input Torque Recom mended mended Drive Model Screw Recommend Current (N·m) Cable mended Cable ed Cable Lug (lb.in) (AWG/ Cable Lug (AWG/ <2> <2> mil) mil) MD520‑ 21.9 TLK3.5‐5 TLK3.5‐5 4T7.5B(S) (24.8) MD520‑...
  • Page 79 Options R/S/T, U/V/W Grounding Cable Rated Tightening Recom Recom Input Torque Recom mended mended Drive Model Screw Recommend Current (N·m) Cable mended Cable ed Cable Lug (lb.in) (AWG/ Cable Lug (AWG/ <2> <2> mil) mil) 240.0 M12 (main 35.0 power) (310.1) MD520‑...
  • Page 80 Options Table 5–5 Cable selection (three‑phase 200 V to 240 V) R/S/T, U/V/W Grounding Cable Rated Tightening Recom Input Torque Recom Recommend Recom Drive Model Screw mended Current (N·m) mended mended ed Cable Cable <1> (lb.in) Cable Lug Cable Lug <1>...
  • Page 81 Options R/S/T, U/V/W Grounding Cable Rated Tightening Recom Input Torque Recom Recom Recommend Drive Model Screw mended Current (N·m) mended ed Cable mended Cable <1> (lb.in) Cable Lug Cable Lug <1> 3x 185 GTNR95‑10 M12 (main 35.0 R185‑12 power) (310.1) MD520‑...
  • Page 82 Options Table 5–7 Cable selection (single‑phase 200 V to 240 V) (with UL certification) Grounding Cable R/S/T, U/V/W Rated Recom Stru Recommend Input mended Recommend ctur Drive Model Screw ed Input Recommend Recommend Current Output ed Cable ed Cable Lug ed Cable Lug Cable <1>...
  • Page 83 Options Table 5–8 Appearances, models, and dimensions of TNR series lugs (unit: mm) Specification Current Crimping Model AWG/ Tool TNR0.75‑4 22–16 0.25–1. 15.0 RYO‑8 AK‑1M TNR1.25‑4 22–16 0.25–1. 15.8 ‑ ‑...
  • Page 84 Options Table 5–9 Appearances, models, and dimensions of GTNR series cable lug (unit: mm) Crimping Model Tool GTNR1.5‑5 16.0 RYO‑8 YYT‑8 GTNR2.5‑4 18.0 RYO‑14 GTNR2.5‑5 20.0 GTNR2.5‑6 10.2 20.0 GTNR4‑5 10.0 20.0 GTNR4‑6 10.0 20.0 GTNR6‑5 10.0 23.0 GTNR6‑6 10.0 26.0 GTNR6‑8 12.0...
  • Page 85 Options Crimping Model Tool GTNR120‑ RYC‑150 19.8 15.0 22.0 14.0 10.0 28.0 13.0 60.0 GTNR120‑ 19.8 15.0 22.0 16.0 10.0 28.0 17.0 64.0 GTNR150‑ 21.2 16.5 26.0 16.0 11.0 30.0 13.0 69.0 GTNR150‑ 21.2 16.5 26.0 16.0 11.0 30.0 17.0 69.0 GTNR185‑...

  • Page 86: Selection Of Control Circuit Cables

    Options Model 185‑10 18.5 33.5 16.5 10.5 16.5 185‑12 12.8 185‑14 14.7 185‑16 16.7 185‑20 18.8 20.7 14.3 240‑10 37.7 18.0 32.0 88.0 10.5 17.0 240‑12 12.8 240‑14 14.7 240‑16 16.7 240‑20 20.7 300‑10 28.0 23.0 41.0 18.0 37.0 97.0 10.5 17.0 300‑12...

  • Page 87: Peripheral Electrical Components

    Options Peripheral Electrical Components 5.4.1 Fuse, Contactor, and Circuit Breaker To avoid electric shocks, do not power on the AC drive or operate peripherals immediately after a fuse burns or a circuit breaker trips. Instead, wait at least a period of time specified on the product warning label before further operations.
  • Page 88 Options Structure Drive Model Fuse Contactor Circuit Breaker Bussmann Rated Current Model Rated Current Rated Current (A) MD520‑4T45(B)(S) FWH‑200B MD520‑4T55(B)(S) FWH‑250A MD520‑4T75(B)(S) FWH‑275A MD520‑4T90(S) FWH‑325A MD520‑4T110(S) FWH‑400A MD520‑4T132(S) FWH‑500A MD520‑4T160(S) FWH‑600A MD520‑4T200(S)(‑L) FWH‑800A MD520‑4T220(S)(‑L) FWH‑800A MD520‑4T250(S)(‑L) 1000 170M5016 MD520‑4T280(S)(‑L) 1000 170M5016 MD520‑4T315(S)(‑L) 1400...

  • Page 89: Ac Input Reactor

    If an AC input reactor is required for models with the power over 200 kW, reserve sufficient installation space in the cabinet for the reactor. Models and dimensions (Inovance) Recommended AC input reactor manufacturers and models are listed in the following tables.
  • Page 90 Options Figure 5‑16 AC input reactor model Table 5–14 Selection of AC input reactors (three‑phase 380 V to 480 V) Inductance (mH) Loss (W) Structure Drive Model Reactor Model MD520‑4T0.4B(S) MD‑ACL‑10‑5‑4T MD520‑4T0.7B(S) MD‑ACL‑10‑5‑4T MD520‑4T1.1B(S) MD‑ACL‑10‑5‑4T MD520‑4T1.5B(S) MD‑ACL‑10‑5‑4T MD520‑4T2.2B(S) MD‑ACL‑10‑5‑4T MD520‑4T3.0B(S) MD‑ACL‑10‑5‑4T MD520‑4T3.7B(S) MD‑ACL‑15‑3‑4T...
  • Page 91 Options Inductance (mH) Loss (W) Structure Drive Model Reactor Model MD520‑4T315(S)(‑L) MD‑ACL‑660‑0.021‑4T‑2% 0.021 ‑ MD520‑4T355(S)(‑L) MD‑ACL‑800‑0.017‑4T‑2% 0.017 ‑ MD520‑4T400(S)(‑L) MD‑ACL‑800‑0.017‑4T‑2% 0.017 ‑ MD520‑4T500(S)(‑A) GH‑MVT504ZG‑L2 0.022 ‑ MD520‑4T560(S)(‑A) GH‑MVT634ZG‑L3 0.018 ‑ MD520‑4T630(S)(‑A) GH‑MVT634ZG‑L3 0.018 ‑ Note: For T13 models with the model name containing "‑A", the reactor is standard. Table 5–15 Selection of AC input reactors (three‑phase 200 V to 240 V) Inductance (mH) Loss (W)
  • Page 92 Options Dimensions Figure 5‑17 Dimensions of AC input reactors (10 A/15 A) Table 5–16 Dimensions of AC input reactors (10 A/15 A) (unit: mm) Rated Current 150±2 85±2 100±2 125±1 Φ7x10 150±2 85±2 100±2 125±1 Φ7x10 ‑91‑...
  • Page 93 Options Figure 5‑18 Dimensions of 40 A/50 A (1.2 mH) AC input reactors Table 5–17 Dimensions of 40 A/50 A (1.2 mH) AC input reactors (unit: mm) Rated Current 180±2 95±2 117±2 150±1 Φ7x10 200±2 115±2 130±2 170±1 Φ7x10 ‑ ‑...
  • Page 94 Options Figure 5‑19 Dimensions of 50 A (0.28 mH)/60 A AC input reactors Table 5–18 Dimensions of 50 A (0.28 mH)/60 A AC input reactors (unit: mm) Rated Current 80±10 75±5 35±5 120±1 92±2 Φ8.5x2 72±2 Φ6.4 80±10 75±5 35±5 120±1 92±2 Φ8.5x2...
  • Page 95 Options Figure 5‑20 Dimensions of AC input reactors (80‑120 A) Table 5–19 Dimensions of AC input reactor (80‑120 A) (unit: mm) Rated rent 188± ‑ ‑ ‑ 120±1 Φ8.5x2 72±2 ‑ ‑ ‑ 188± ‑ ‑ ‑ 120±1 Φ8.5x2 72±2 ‑...
  • Page 96 Options Figure 5‑21 Dimensions of AC input reactors (150‑330 A) Table 5–20 Dimensions of AC input reactor (150‑330 A) (unit: mm) Rated rent 81±5 92±10 145±5 38±5 182±1 Φ11x1 76±2 Φ11 81±5 102±10 145±5 40±5 182±1 Φ11x1 96±2 Φ11 81±5 102±10 160±5 50±5 182±1 Φ11x1...
  • Page 97 Options Figure 5‑22 Dimensions of AC input reactors (490 A/660 A) Table 5–21 Dimensions of AC input reactors (490 A/660 A) (unit: mm) Rated rent 106± 137±1 198± 60±5 243± Φ12x20 122± Φ12 106± 145±1 203± 50±5 243± Φ12x20 137± Φ12 ‑...
  • Page 98 Options Figure 5‑23 Dimensions of AC input reactors (800 A/1000 A) Table 5–22 Dimensions of AC input reactors (800 A/1000 A) (unit: mm) Rated rent 123± 142±1 238± 70±5 260± Φ12x2 175± Φ12 1000 123± 142±1 238± 70±5 260± Φ12x2 175±...
  • Page 99 Options Models and dimensions (Schaffner) Table 5–23 Selection of Schaffner AC input reactors (three‑phase 380 V to 480 V) Inductance Loss (W) Structure Drive Model Reactor Model (mH) MD520‑4T0.4B(S) RWK 3044‑3.5‑88‑E0XXX MD520‑4T0.7B(S) RWK 3044‑3.5‑88‑E0XXX MD520‑4T1.1B(S) RWK 3044‑6.5‑88‑E0XXX MD520‑4T1.5B(S) RWK 3044‑6.5‑88‑E0XXX MD520‑4T2.2B(S) RWK 3044‑6.5‑88‑E0XXX MD520‑4T3.0B(S)

  • Page 100: Emc Filter

    Options Table 5–24 Selection of Schaffner AC input reactors (three‑phase 200 V to 240 V) Inductance Loss (W) Structure Drive Model Reactor Model (mH) MD520‑2T0.4B(S) RWK 3044‑3.5‑88‑E0XXX MD520‑2T0.7B(S) RWK 3044‑6.5‑88‑E0XXX MD520‑2T1.1B(S) RWK 3044‑6.5‑88‑E0XXX MD520‑2T1.5B(S) RWK 3044‑12‑88‑E0XXX 2.44 MD520‑2T2.2B(S) RWK 3044‑12‑88‑E0XXX 2.44 MD520‑2T3.7B(S) RWK 3044‑18‑89‑E0XXX...
  • Page 101 Options Table 5–25 Standard EMC filter model and appearance Appearance Filter Model FN 2090 series Schaffner series FN 3258 series FN 3359 series Jianli series TH series EBK5 Series ‑ ‑...
  • Page 102 Options Models and dimensions (Schaffner filters) Table 5–26 Selection of Schaffner filters (three‑phase 380 V to 480 V) Loss (W) Structure Drive Model Filter Model MD520‑4T0.4B(S) FN 3258‑7‑44 MD520‑4T0.7B(S) FN 3258‑7‑44 MD520‑4T1.1B(S) FN 3258‑7‑44 MD520‑4T1.5B(S) FN 3258‑7‑44 MD520‑4T2.2B(S) FN 3258‑7‑44 MD520‑4T3.0B(S) FN 3258‑16‑44 MD520‑4T3.7B(S)
  • Page 103 Options Loss (W) Structure Drive Model Filter Model Note: T13 models with the model name containing ‑A are equipped with the built‑in EMC filter 1600EBK1‑60‑HV. Table 5–27 Selection of Schaffner filters (three‑phase 200 V to 240 V) Loss (W) Structure Drive Model Filter Model MD520‑2T0.4B(S)
  • Page 104 Options Figure 5‑24 Dimensions of FN 3258 series filters (50 A to 180 A) Table 5–29 Dimensions of FN 3258 series filters (50‑180 A, unit: mm) rent 29.5 22.5 29.5 39.5 37.5 42.5 26.5 70.5 The following figure shows the dimensions of FN 3359 series filters (150‑250 A). ‑103‑...
  • Page 105 Options Figure 5‑25 Dimensions of FN 3359 series filters (150 A to 250 A) Table 5–30 Dimensions of FN 3359 series filters (150 A to 250 A, unit: mm) Rated Current Mark 150 A 180 A 250 A φ12 φ12 φ12 62.5 ‑...
  • Page 106 Options Rated Current Mark 150 A 180 A 250 A ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ ‑ The following figure shows the dimensions of FN 3359 series filters (320‑2500 A). Figure 5‑26 Dimensions of FN 3359 series filters (320 A to 2500 A) The following figure shows the dimensions of the copper busbar.
  • Page 107 Options Figure 5‑27 Dimensions of the copper busbar Table 5–31 Dimensions of FN 3359 series filters (320 A to 2500 A, unit: mm) Rated Current Mark 320 A 400 A 600 A 800 A 1000 A 1600 A 2500 A φ12 φ12 φ12...
  • Page 108 Options Models and dimensions of Jianli filters Table 5–32 Selection of Jianli filters (three‑phase 380 V to 480 V) Loss (W) Structure Drive Model Filter Model DL‑5EBK5 MD520‑4T0.4B(S) DL‑5EBK5 MD520‑4T0.7B(S) DL‑5EBK5 MD520‑4T1.1B(S) DL‑5EBK5 MD520‑4T1.5B(S) DL‑10EBK5 MD520‑4T2.2B(S) DL‑10EBK5 MD520‑4T3.0B(S) DL‑16EBK5 MD520‑4T3.7B(S) DL‑25EBK5 MD520‑4T5.5B(S) DL‑25EBK5...
  • Page 109 Options Loss (W) Structure Drive Model Filter Model Note: T13 models with the model name containing ‑A are equipped with the built‑in EMC filter 1600EBK1‑60‑HV. Table 5–33 Selection of Jianli filters (three‑phase 200 V to 240 V) Loss (W) Structure Drive Model Filter Model MD520‑2T0.4B(S)
  • Page 110 Options Figure 5‑28 Dimensions of Jianli filters (50‑200 A) Table 5–35 Dimensions of Jianli filters (50‑200 A, unit: mm) Model DL‑25EBK5 6.4 x 9.4 DL‑35EBK5 DL‑50EBK5 DL‑65EBK5 DL‑80EBK5 6.4 x 9.4 DL‑100EBK5 DL‑130EBK5 DL‑160EBK5 DL‑200EBK5 The following figure shows the dimensions of Jianli filters (250‑800 A). ‑109‑...
  • Page 111 Options Figure 5‑29 Dimensions of Jianli filters (250‑800 A, unit: mm) The following figure shows the dimensions of Jianli filters (1000 A). ‑ ‑...

  • Page 112: Simple Filter

    Options 220±3 6- 13 2-M12 93.5±2 290±0.5 2- 13 356±2 536±3 26 17 Figure 5‑30 Dimensions of Jianli filters (1000 A, unit: mm) 5.4.4 Simple Filter A simple filter can be used to suppress the RF electromagnetic noise from the power grid and the AC drive during operation.
  • Page 113 Options Dimensions Figure 5‑31 Outline dimensions of the simple filter Table 5–36 Outline dimensions of the simple filter Model Code Dimension (Length x Width x Height) (unit: Mounting Dimension (Length x Width) (unit: mm) Cxy‑1‑1 11025018 85 x 72 x 38 45 x 75 ‑...

  • Page 114: Braking Components

    Options Installation Method Figure 5‑32 Simple filter installation 5.4.5 Braking Components Resistance of braking resistors During braking, almost all the regenerative energy of the motor is consumed by the braking resistor. The resistance of the braking resistor is calculated by the following formula: U x U/R = Pb.
  • Page 115 Options K: about 50% Pr: Power of the braking resistor D: Braking frequency, which is the proportion of the regenerative process to the whole working process The following formulas can be generated based on the preceding equations: K x Pr = Pb x D = U x U/R x D Pr = (U x U x D)/(R x K) The braking resistor power Pr can be calculated accordingly.
  • Page 116 Options Figure 5‑34 Dimensions of MDBUN series braking units (MDBUN‑200‑T, MDBUN‑200‑5T, MDBUN‑200‑7T) (mm) Braking unit models Note The braking resistance in the table is obtained under working conditions featuring a braking usage ratio of 10% and the maximum braking time of 10s for heavy overload G‑type equipment.
  • Page 117 Options Table 5–38 Selection of braking components (three phrase 380‑480 V) 125% of Braking Torque (ED: 10% ; Braking Unit Min. Max. 10s) Braking Drive Model Remarks Recommended Quantity of Resistance Quanti Braking Resistor Model Braking (Ω) Specification Resistors MD520‑4T0.4B(S) Built‑in, standard 80 W, 1450 Ω...
  • Page 118 Options 125% of Braking Torque (ED: 10% ; Braking Unit Min. Max. 10s) Braking Drive Model Remarks Recommended Quantity of Resistance Quanti Braking Resistor Model Braking (Ω) Specification Resistors MD520‑4T200(S) (‑L) MDBUN‑200‑T 21000 W, 4.1 Ω Input voltage ≤ 2.5 x 2 440 VAC MDBUN‑200‑5T 21000 W, 5.3 Ω...
  • Page 119 Options Table 5–39 Selection of braking components (three phrase 200‑240 V) 125% of Braking Torque (ED: 10% ; Braking Unit Min. Max. 10s) Braking Drive Model Remarks Recommended Quantity of Resist Quanti Braking Resistor Model Braking ance (Ω) Specification Resistors MD520‑2T0.4B(S) Built‑in, standard 90 W, 300 Ω...

  • Page 120: Afe Unit

    The active front end (AFE) is an optional unit used to feed the energy generated by the motor during braking back to the mains. With the AFE installed, the braking unit and braking resistor are not required, which reduces heat emission. Inovance AFE features energy efficiency, low noise, low harmonic wave, and high power factor.
  • Page 121 Options Figure 5‑35 Outline dimensions of MD050 series AFE unit (unit: mm) Table 5–41 Outline dimensions of MD051 series AFE unit Mounting Hole Spacing Mounting Outline Dimension (mm) Bracket Weight (mm) Hole Model Diameter (kg) (mm) MD051T5.5G Φ6.0 MD051T7.5G MD051T11G MD051T15G Φ7.0 14.0...
  • Page 122 Options Figure 5‑36 Outline and installation dimensions (unit: mm) of MD050NT55G‑S to MD050NT160G‑S models Table 5–42 Outline dimensions of MD050NT55G‑S to MD050NT160G‑S Mounting Hole Spacing Mounting Dimensions (mm) (mm) Hole Weight Model (kg) Diameter (mm) MD050NT55G‑S Φ10 35.0 MD050NT75G‑S Φ10 51.5 MD050NT90G‑S MD050NT110G‑S...
  • Page 123 Options Figure 5‑37 Outline and installation dimensions (unit: mm) of MD050NT200G‑S to MD050NT400G‑S models Table 5–43 Outline dimensions of MD050NT200G‑S to MD050NT400G‑S Mount Hole Mounting Hole Spacing (mm) Dimensions (mm) Weight Diame Model (kg) (mm) MD050NT200 1086 1134 1035 Φ3 G‑S MD050NT220 G‑S...

  • Page 124: Output Reactors

    Optional Output Reactor (m) 0.4 to 3 200 to 500 200 to 500 200 to 500 200 to 500 200 to 500 ≥ 11 Models and dimensions (Inovance) Models and dimensions of the recommended Inovance AC output reactors are as follows. ‑123‑...
  • Page 125 ● reactors with the model name containing "‑L". The T13 model is equipped with a built‑in output reactor as standard. ● Table 5–46 Selection of Inovance AC output reactors (three‑phase 380 V to 480 V) Structure Drive Model Reactor Model...
  • Page 126 For T10 to T12 models, if AC output reactors are required, purchase AC output reactors with the model name containing "‑L". The T13 model is equipped with a built‑in output reactor as standard. Table 5–47 Selection of Inovance AC output reactors (three‑phase 200 V to 240 V) Structure Drive Model...
  • Page 127 Options Figure 5‑39 Dimensions of AC output reactors (5‑10 A) Table 5–49 Dimensions of AC output reactor (5‑10 A, unit: mm) Rated Current (A) 105±1 84±2 91±1 Φ6x11 65±2 105±1 84±2 91±1 Φ6x11 65±2 105±1 84±2 91±1 Φ6x11 65±2 ‑ ‑...
  • Page 128 Options Figure 5‑40 Dimensions of AC output reactors (15 A) Table 5–50 Dimensions of AC output reactor (15 A, unit: mm) Rated Current (A) 148±1 76±2 95±1 Φ6x15 61±2 ‑127‑...
  • Page 129 Options Figure 5‑41 Dimensions of AC output reactors (20 A) Table 5–51 Dimensions of AC output reactor (20 A, unit: mm) Rated Current (A) 148±1 76±2 95±1 Φ6x15 61±2 ‑ ‑...
  • Page 130 Options Figure 5‑42 Dimensions of AC output reactors (30‑60 A) Table 5–52 Dimensions of AC output reactor (30‑60 A, unit: mm) Rated Current (A) 148±1 95±2 95±1 Φ6x15 80±2 148±1 95±2 95±1 Φ6x15 80±2 148±1 95±2 95±1 Φ6x15 80±2 188±1 92±2 120±1 Φ8.5x20...
  • Page 131 Options Figure 5‑43 Dimensions of AC output reactors (80‑120 A) Table 5–53 Dimensions of AC output reactor (80‑120 A, unit: mm) Rated Current 188±1 68±10 75±5 40±5 92±2 120±1 Φ8.5x2 72±2 188±1 68±10 75±5 40±5 92±2 120±1 Φ8.5x2 72±2 188±1 78±10 75±5 40±5...
  • Page 132 Options Figure 5‑44 Dimensions of AC output reactors (150‑250 A) Table 5–54 Dimensions of AC output reactor (150‑250 A, unit: mm) Rated rent 81±5 81±5 97±1 140± 113± 42±5 182± Φ11x1 87±2 81±5 81±5 102± 140± 123± 42±5 182± Φ11x1 97±2 81±5 81±5...
  • Page 133 Options Figure 5‑45 Dimensions of AC output reactors (330 A) Table 5–55 Dimensions of AC output reactor (330 A, unit: mm) Rated rent 95±5 95±5 110± 155± 132± 45±5 214± Φ11x1 106± Models and dimensions (Schaffner) Models and dimensions of the recommended Schaffner AC output reactors are as follows.
  • Page 134 Options Table 5–56 Selection of output reactors (Schaffner) Structure Drive Model Reactor Model Inductance Loss (W) (mH) MD520‑4T0.4B(S) RWK 305‑4‑KL 1.47 MD520‑4T0.7B(S) RWK 305‑4‑KL 1.47 MD520‑4T1.1B(S) RWK 305‑4‑KL 1.47 MD520‑4T1.5B(S) RWK 305‑4‑KL 1.47 MD520‑4T2.2B(S) RWK 305‑7.8‑KL 0.754 MD520‑4T3.0B(S) RWK 305‑7.8‑KL 0.754 MD520‑4T3.7B(S) RWK 305‑10‑KL...
  • Page 135 Options Table 5–57 Selection of Schaffner output reactors (three‑phase 200 V to 240 V) Structure Drive Model Reactor Model Inductance Loss (W) (mH) MD520‑2T0.4B(S) RWK 305‑4‑KL 1.47 MD520‑2T0.7B(S) RWK 305‑7.8‑KL 0.754 MD520‑2T1.1B(S) RWK 305‑7.8‑KL 0.754 MD520‑2T1.5B(S) RWK 305‑10‑KL 0.588 MD520‑2T2.2B(S) RWK 305‑14‑KL 0.42 MD520‑2T3.7B(S)
  • Page 136 Options Figure 5‑46 Dimensions of output reactors (4–45 A) Table 5–59 Dimensions of output reactors (4–45 A, unit: mm) Series 4 A and 7.8 A Max. 60 Max. 115 4.8 x 9 2.5 mm 10 A Max. 70 Max. 115 4.8 x 9 2.5 mm 14 A...
  • Page 137 Options Table 5–60 Dimensions of the output reactor (60–110 A, unit: mm) Series 60 A and 72 A Max. 125 Max. 190 8 x 12 16 mm 90 A Max. 115 Max. 225 8 x 12 35 mm 110 A Max.

  • Page 138: Magnetic Ring And Ferrite Clamp

    Options 5.4.8 Magnetic Ring and Ferrite Clamp Model The magnetic ring can be used on the input or output side of the AC drive. Install it as close to the AC drive as possible. When installed on the input side, the magnetic ring can suppress the noise in the input power supply system of the drive.
  • Page 139 Options Table 5–62 Appearance and model of the magnetic ring and ferrite clamp Category Appearance Model Magnetic ring DY644020H DY805020H DY1207030H Ferrite clamp DYR‑130‑B Dimensions Figure 5‑49 Dimensions of the magnetic ring ‑ ‑...
  • Page 140 Options Table 5–63 Dimensions of the magnetic ring Dimensions (OD x ID x HT) (mm) Model DY644020H 64 x 40 x 20 DY805020H 80 x 50 x 20 DY1207030H 120 x 70 x 30 Figure 5‑50 Dimensions of the ferrite clamp ‑139‑...

  • Page 141: External Operating Panel

    Options External Operating Panel Appearance Model Description MDKE‑10 It is an optional LED operating panel that supports parameter display and modification. The dimensions are shown below. SOP‑20‑810 It is an optional LCD operating panel that supports parameter copy, download, and modification and supports English and Chinese.
  • Page 142 Options Figure 5‑51 Dimensions of the MDKE‑10 (unit: mm) Figure 5‑52 Base mounting bracket dimensions and hole sizes (mm) of the MDKE‑10 Note If the thickness of the door is 1.5 mm, no bolts are required. ‑141‑...

  • Page 143: Expansion Card

    Options Figure 5‑53 Dimensions of the SOP‑20‑810 (unit: mm) Figure 5‑54 Base mounting bracket dimensions and hole sizes (mm) of the SOP‑20‑810 Expansion Card For details on the expansion cards of the AC drive, see " 5.1 Option List " on page 52 The following table shows the installation position of the expansion cards.
  • Page 144 Options Figure 5‑55 Installation positions of expansion cards ‑143‑...

  • Page 145: Technical Data

    Technical Data Technical Data Electrical Specifications Note In the following tables, the rated power of the AC drive is measured under the following conditions: For three‑phase 380 V to 480 V models, the rated power is measured at the input ●...
  • Page 146 Technical Data Specification Item 0.4B(S) 0.7B(S) 1.1B(S) 1.5B(S) 2.2B(S) 3.0B(S) Module: MD520‑4Txxxxx Input Rated input current (A) (heavy load) Rated input current (A) (light 11.3 load) Rated voltage/frequency Three‑phase 380 V to 480 V, 50/60 Hz Allowable voltage fluctuation ‑15% to +10%, or 323 VAC to 528 VAC range Allowable frequency ±5%, or 47.5 Hz to 63 Hz...
  • Page 147 Technical Data Specification Item 3.7B(S) 5.5B(S) 7.5B(S) 11B(S) 15B(S) Module: MD520‑4Txxxxx Input Rated input current (A) 11.4 16.7 21.9 32.2 41.3 (heavy load) Rated input current (A) (light 15.9 22.4 32.9 39.7 load) Rated voltage/frequency Three‑phase 380 V to 480 V, 50/60 Hz Allowable voltage ‑15% to +10%, or 323 VAC to 528 VAC fluctuation range...
  • Page 148 Technical Data Specification Item 18.5(B)(S)‑ 18.5(B)(S) 22(B)(S) 22(B)(S)‑T 30(B)(S) 37(B)(S) Module: MD520‑4Txxxxx Input Rated input current (A) 49.5 37.2 43.4 (heavy load) Rated input current (A) (light 43.4 55.3 load) Rated voltage/frequency Three‑phase 380 V to 480 V, 50/60 Hz Allowable voltage ‑15% to +10%, or 323 VAC to 528 VAC fluctuation range...
  • Page 149 Technical Data Table 6–4 Electrical parameters of T7 to T9 models (three‑phase 380 V to 480 V) Specification Item 45(B)(S) 55(B)(S) 75(B)(S) 90(S) 110(S) 132(S) 160(S) Module: MD520‑4Txxxxx Structure Output Power (kW) (heavy load) Power (kW) (light load) Rated output current (A) (heavy load) Rated output current (A) (light load)
  • Page 150 Technical Data Table 6–5 Electrical parameters of T10 to T11 models (three‑phase 380 V to 480 V) Specification Item 200(S)(‑L) 220(S)(‑L) 250(S)(‑L) 280(S)(‑L) Module: MD520‑4Txxxxx Structure Output Power (kW) (heavy load) Power (kW) (light load) Rated output current (A) (heavy load) Rated output current (A) (light load) Output voltage...
  • Page 151 Technical Data Table 6–6 Electrical parameters of T12 models (three‑phase 380 V to 480 V) Specification Item 315(S)(‑L) 355(S)(‑L) 400(S)(‑L) Module: MD520‑4Txxxxx Structure Output Power (kW) (heavy load) Power (kW) (light load) Rated output current (A) (heavy load) Rated output current (A) (light load) Output voltage Three‑phase 0 V to input voltage...
  • Page 152 Technical Data Table 6–7 Electrical parameters of T13 models (three‑phase 380 V to 480 V) Specification Item 500(S)(‑A) 560(S)(‑A) 630(S)(‑L) Module: MD520‑4Txxxxx Structure Output Power (kW) (heavy load) Power (kW) (light load) Rated output current (A) 1020 1120 (heavy load) Rated output current (A) (light 1120 1260...
  • Page 153 Technical Data Three-phase 200 V to 240 V Table 6–8 Electrical parameters of T1 to T2 models (three‑phase 200 V to 240 V) Specification Item 0.4B(S) 0.7B(S) 1.1B(S) 1.5B(S) 2.2B(S) 3.7B(S) Module: MD520‑2Txxxxx Structure Output Power (kW) (heavy load) 0.75 Power (kW) (light load) 0.75 Rated output current (A)
  • Page 154 Technical Data Table 6–9 Electrical parameters of T3 to T6 models (three‑phase 200 V to 240 V) Specification Item 5.5B(S) 7.5B(S) 11(B)(S) 15(B)(S) 18.5(B)(S) Module: MD520‑2Txxxxx Structure Output Power (kW) (heavy load) 18.5 Power (kW) (light load) 18.5 Rated output current (A) (heavy load) Rated output current (A) (light load)
  • Page 155 Technical Data Table 6–10 Electrical parameters of T7 to T8 models (three‑phase 200 V to 240 V) Specification Item 22(B)(S) 30(B)(S) 37(B)(S) 45(S) 55(S) Module: MD520‑2Txxxxx Structure Output Power (kW) (heavy load) Power (kW) (light load) Rated output current (A) (heavy load) Rated output current (A) (light load)
  • Page 156 Technical Data Table 6–11 Electrical parameters of T9 to T12 models (three‑phase 200 V to 240 V) Specification Item 75(S) 90(S) 110(S) 132(S) 160(S) 200(S) Module: MD520‑2Txxxxx Structure Output Power (kW) (heavy load) Power (kW) (light load) Rated output current (A) (heavy load) Rated output current (A) (light load)
  • Page 157 Technical Data Single-phase 200 V to 240 V Table 6–12 Electrical parameters of T2 models (single‑phase 200 V to 240 V) Specification Item 0.4B(S) 0.7B(S) 1.5B(S) 2.2B(S) Module: MD520‑2Sxxxxx Structure Output Power (kW) (heavy load) 0.75 Rated output current (A) (heavy load) Output voltage Three‑phase 0 V to 240 V (subject to input voltage)

  • Page 158: Technical Specifications

    Technical Data Technical Specifications Item Technical specifications Motor type Control Asynchronous induction motors (IM), permanent perform magnet synchronous motors (PMSM), and synchronous ance reluctance motors (SynRM) Control mode Sensorless vector control (SVC), feedback vector control (FVC), and voltage/frequency (V/f) control Asyn Supported Energy saving control, overvoltage suppression,...
  • Page 159 Technical Data Item Technical specifications Asyn Control Supported Energy saving control, inertia auto‑tuning, acceleration chro perform function feedforward, droop control, master‑slave control, free nous ance programming and self‑adaption of speed loop motor parameters, load observer, overvoltage suppression, (SVC) voltage dip suppression, overexcitation fast deceleration, automatic voltage adjustment (AVR generator bus voltage control), flying start, DC braking, continuous operation after smooth switchover to SVC...
  • Page 160 Technical Data Item Technical specifications Control Supported Electronic motor stator shorting, overexcitation fast chro perform function deceleration, master‑slave control, maximum torque nous ance per ampere (MTPA) control, inertia auto‑tuning, motor acceleration feedforward, droop control, free (FVC) programming and self‑adaption of speed loop parameters, overvoltage suppression, voltage dip suppression, automatic voltage adjustment (AVR generator bus voltage control), DC braking, continuous...
  • Page 161 Technical Data Item Technical specifications Control Supported Flying start, electronic motor stator shorting, chro perform function overexcitation fast deceleration, master‑slave control, nous ance maximum torque per ampere (MTPA) control, inertia motor auto‑tuning, acceleration feedforward, droop control, (SVC) free programming and self‑adaption of speed loop parameters, overvoltage suppression, voltage dip suppression, automatic voltage adjustment (AVR generator bus voltage control), DC braking, continuous...
  • Page 162 Technical Data Item Technical specifications Basic Command source The commands are used to start or stop the motor. The func command sources include the DI, DO, virtual DI, virtual tions DO, and DI/DO on the external expansion card. Switchover among four different sets of motor parameters and control parameters is supported.
  • Page 163 Technical Data Item Technical specifications Custom Free programming Free programming can be implemented. Word‑to‑bit ized conversion, word and double word conversion, logic function (AND, OR, NOT, XOR, XNOT), arithmetic operations (fixed‑point and floating point addition/subtraction/ multiplication/division, absolute value, numerical comparison), selector switch, free filtering, switch‑on and switch‑off delay through logic, multi‑point curve, constant value Self‑test...
  • Page 164 Technical Data Item Technical specifications Opera Command source Running commands can be given through the operating tion panel, control terminal, or serial port communication, which can be switched over in various ways. Frequency reference The drive supports 10 frequency reference sources, source including digital settings, analog voltage settings, analog current settings, pulse, and serial port...
  • Page 165 1% for every additional 100 m. For altitude above 3000 m, contact Inovance. (Note: The maximum altitude for T1 models is 2000 m. If the altitude is above 2000 m, contact Inovance.) Ambient –10°C to +50°C. For temperature ranging from 40°C to temperature 50°C, derate 1.5% for every additional 1°C.

  • Page 166: Maintenance And Inspection

    Maintenance and Inspection Maintenance and Inspection Routine Inspection Items 7.1.1 Daily Inspection Items The influence of the ambient temperature, humidity, dust, and vibration will cause aging of components inside the AC drive, which will result in potential faults or shorter service life of the AC drive. Therefore, routine maintenance on the device is required.

  • Page 167: Regular Checklist

    Maintenance and Inspection Item Content Solution Checked Load Check whether the operating Check for settings of motor parameters. ● current of the drive exceeds the Check whether the motor is overloaded. ● rated current of the drive and Check whether the mechanical vibration ●...

  • Page 168: Main Circuit Insulation Test

    Maintenance and Inspection Item Content Solution Checked Peripherals of the Check whether the contactor closes Replace the abnormal ● electromagnetic tightly or generates unusual noise components. contactor during closing. Check whether short circuit, water ● seepage, swelling, or cracking occurs on any peripheral device.

  • Page 169: Replacing Quick-Wear Parts

    Maintenance and Inspection Disconnect the optional grounding screw of VDR before performing a voltage resistance test. Otherwise, the test may fail. Replacing Quick-Wear Parts 7.3.1 Service Life of Quick-Wear Parts The quick‑wear parts of the AC drive include the cooling fan and filter electrolytic capacitor.
  • Page 170 Maintenance and Inspection Structure Fan Quantity T3 (11 kW) T8 and T10 T11 and T12 Removing and installing fans of T1 to T6 models Removing the fan Press the snap‑fit joint on the fan cover and remove the cover. Pull the fan upwards and unplug the power cable connector from the socket.
  • Page 171 Maintenance and Inspection Note Install the fan in the reverse order of removal and ensure the correct direction of ● the fan. The fan should rotate clockwise to blow air into the motor air duct when viewed ● from the rear cover of the fan. Plug the fan power cable connector to the socket.
  • Page 172 Maintenance and Inspection After replacing the fan, ensure the fan blows the air upwards. Removing and installing cooling fans of T7 to T9 Models Note The number and location of cooling fans vary with product models, but the fans are re‑ moved and installed in the same way.
  • Page 173 Maintenance and Inspection Remove the four fixing screws on the fan cover with a screwdriver. Remove the fan and fan cover from the drive. Installing the fan Install the fan in the reverse order of removal and ensure the correct direction of the fan.
  • Page 174 Maintenance and Inspection Align the fixing holes of the fan cover and the fan with those on the drive during installation. After replacing the fan, ensure the fan blows the air upwards. Removing and installing cooling fans of T10 to T12 models Removing the fan Remove the six fixing screws on the cover.
  • Page 175 Maintenance and Inspection Disconnect the power cable connectors of all fans. Remove the three fixing screws from the fan box and pull out the fan box in the direction indicated by the arrow. Remove the four fixing screws from each fan cover and remove the fan.
  • Page 176 Maintenance and Inspection Connect the power cable connector of the fan and fasten the fan box. After replacing the fan, ensure the fan blows the air upwards. Removing and installing the fan of T3 models Note T13 models have a top‑mounted fan and a cabinet‑mounted AC drive fan. Their removal and installation are described below.
  • Page 177 Maintenance and Inspection Removing the fan on the top Remove the two fixing screws from the top cover at the front, slide forward the protective cover with two hands along the guide for about 20 mm, and lift it up to remove the protective cover.
  • Page 178 Maintenance and Inspection Disconnect the cables connecting the X1 terminal block to the top‑mounted fan and pull out the cables from the wiring tray. Remove cables of terminals 1, 3, 5, and 7 only. Remove the four fixing screws from the top‑mounted fan and take out the fan from the AC drive.
  • Page 179 Maintenance and Inspection Removing the AC drive fan in the cabinet Open the cabinet door to find the AC drive position, which is shown in the following figure. Remove baffle plates A and B in sequence from the AC drive. ‑...

  • Page 180: Replacing The Filter Electrolytic Capacitor

    Maintenance and Inspection Unplug the fan power cable connector from the socket. Remove the four fixing screws from the fan and take out the fan from the AC drive. Note that the fan direction is from right to left. Installing the AC drive fan in the cabinet 1.

  • Page 181: Storage And Warranty

    Damage or secondary damage caused by force majeure (natural disaster, ● earthquake, and lightning strike) The maintenance fee is charged according to the latest Price List of Inovance. If otherwise agreed upon, the terms and conditions in the agreement shall prevail. For details, see the Product Warranty Card.

  • Page 182: Certification And Standard Compliance

    Certification and Standard Compliance Certification and Standard Compliance Compliance List The following table lists the certifications, directives, and standards that the product may comply with. For details about the acquired certificates, see the certification marks on the product nameplate. Directive Standard Certification EMC Directive...

  • Page 183: Requirements For Compliance With Emc Directive

    Certification and Standard Compliance The drive complies with LVD, EMC, and RoHS directives and carries the CE mark. ● The machinery and devices equipped with this product must also meet CE ● requirements when sold in Europe. The integrator who integrates this product with other devices has the ●...
  • Page 184 Certification and Standard Compliance Table 8–1 Maximum motor cable length allowed by conducted and radiated emission Struc Grid Maximum Motor Cable Length Maximum Motor Cable Length Allowed ture Allowed by Conducted Emission by Radiated Emission C2 class C3 class C2 class C3 class Exter Built‑...
  • Page 185 Certification and Standard Compliance Note 1*: Add the magnetic ring DY644020H to the input side of the AC drive. ● 2*: Add the magnetic ring DY644020H to the input and outside sides of the AC ● drive. 3*: Add the magnetic ring DY644020H and simple filter Cxy‑1‑1 to the input side of ●...

  • Page 186: Requirements For Compliance With The Lvd

    Installation environment For installation environment requirements, see the section of Installation Environment in MD520 Series General‑Purpose AC Drive Installation Guide . Installation protection requirements The drive serves as a part of a final system. Install the drive as the system ●...

  • Page 187: Ul Or Cul Certification

    Drill the holes according to the mounting dimensions. For details of mounting ■ dimensions, see the section of mounting dimensions in MD520 Series General‑ Purpose AC Drive Installation Guide . T1 to T12 models are open‑type, which must be installed in a cabinet according to ●...
  • Page 188 PVC cables that can work under temperature of 75°C continuously. The following conditions are used as premises: 1. Ambient temperature: < 40°C 2. Normal operating ratings If the recommended cables for peripheral equipment or options are not suitable for the product, contact Inovance. ‑187‑...

  • Page 189: Kcc Certification

    Certification and Standard Compliance Terminal dimensions and cable selection For selection of terminals and cables for main circuits, see " 5.3.1 Main Circuit Cables " on page 73 Requirements for protective devices To comply with UL standards, install a fuse/circuit breaker on the input side of the ●...
  • Page 190 Certification and Standard Compliance Electromagnetic Compatibility Directive 2014/30/EU, EN 61800‑3:2018 Machinery Directive 2006/42/EC (Function Safety), IEC 61800‑5‑2 ‑189‑...
  • Page 191 *19011713A04*...

This manual is also suitable for:

Md520-4t0.4b(s)Md520-4t0.7b(s)Md520-4t1.1b(s)Md520-4t1.5b(s)Md520-4t2.2b(s)Md520-4t3.0b(s) ... Show all

Table of Contents

Save PDF