Related Manuals for Plymovent WALLPRO 2.0
Summary of Contents for Plymovent WALLPRO 2.0
- Page 1 Stationary filter unit WALLPRO 2.0 Installation and user manual www.plymovent.com...
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Page 2: Table Of Contents
To improve comprehension for people whose first language is not English, we have written parts of this manual in Simplified Technical English (STE). STE is a controlled language originally developed for aerospace industry maintenance manuals. It offers a carefully limited and standardized subset of English, along with specific writing rules. 0000303241/01APR2024/A WallPro 2.0... -
Page 3: Preface
General description This manual is intended to be used as a work of reference for The WallPro 2.0 is a stationary welding fume filter including professional, well trained and authorised users to be able to one (WallPro Single) or two (WallPro Double) extraction arms safely install, use, maintain and repair the product mentioned and a fan. -
Page 4: Product Description
- 50 Hz 1.4.1 Filter unit - 60 Hz premium premium Fan outlet (via Ø 250 mm Ø 250 mm WallPro 2.0 Single | Double transition) Material (housing) electro-zinc coated steel Noise level 75 dB(A) 76 dB(A) Weight 125 kg (275 lbs.) -
Page 5: Safety Instructions
Operation additional safety instructions. Immediately contact your supplier if you detect a potential danger when using the The WallPro 2.0 works in accordance with the recirculation product. principle. Welding fume is extracted through the hood of the connected extraction arm (1 or 2) by the fan. The polluted air... - Page 6 Thus avoid - Do not install the product in front of entrances and exits connection between the workpiece and the WallPro 2.0, so which must be used for emergency services. that there is no possibility of the welding current flowing - Mind any gas and water pipes and electric cables.
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Page 7: Installation
Additionally for “EM” configurations in 60Hz: Write your configuration type below. Duct adapter metric-imperial (WallPro 2.0 Single: 1 piece | WallPro 2.0 Double: 2 pieces) WallPro 2.0 type: The type of hardware depends on the wall type 10. - Page 8 Side panel Applies to: Fig. 4.2 Mounting of the reinforcement plate 14. In case of a WallPro 2.0 Double you must install a reinforcement plate on both sides 15. On the left or right side of the filter unit 0000303241/01APR2024/A WallPro 2.0...
- Page 9 After approx. 60 seconds the lubricant is dry so you cannot shift anymore. 17. After approx. 60 seconds SealApplicator lubricant loses its functions and you 19. WallPro 2.0 Single: blind side panel | WallPro 2.0 “EM”: side panel with inlet cannot shift anymore. flange + non-return valve 18.
- Page 10 21. You do not need these four bolts anymore. The other two bolts remain unused at the indicated height and to connect the arms as close as possible to the but must stay in the inlet flange filter unit. 0000303241/01APR2024/A WallPro 2.0...
- Page 11 Tighten the cable gland. (B). 25. Manual on/off switch, incl. LED working light 24. In case of a WallPro 2.0 Double: use the left cable gland for the left arm and vice versa 26. Inlet flange + non-return valve (assembly)
- Page 12 In case of 60Hz configurations with an imperial duct size (Ø 6 in. or Ø 8 in.) 28. Ø 160 mm / 6 in. or Ø 200 mm in., depending on the inlet diameter 29. Mind the colour of the hoses 0000303241/01APR2024/A WallPro 2.0...
- Page 13 –from rectangular to round– is redundant. correct? An arrow on the fan housing indicates the correct direction. 30. MCC-05 = inductive sensor 31. Make sure that recirculation is allowed by state or local regulations 32. Refer to § 1.3 0000303241/01APR2024/A WallPro 2.0...
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Page 14: Use
(inside the control panel; not shown) - normal use: control panel in Normal Mode (1) - during service/maintenance/repair activities: put the control panel in Service Mode (0) 33. You must still solve the cause of the alert 0000303241/01APR2024/A WallPro 2.0... - Page 15 36. Option to activate the fan: on/off switch on the hood of the extraction arm 34. Available in several languages 37. Options to activate the fan: on/off switch on the hood of the extraction arm or 35. Available in English language only automatically via an inductive sensor (MCC-05) 0000303241/01APR2024/A WallPro 2.0...
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Page 16: Maintenance
In the initial stage, do a check on EXTERNES GERÄT the level of contents of the dustbin 2 times per month. FALLO DEL VENTILADOR/MOTOR DISPOSITIVO EXTERNO 38. Depending on the type of control panel DISPOSITIF EXTERNE DISPOSITIVO EXTERNO 0000303241/01APR2024/A WallPro 2.0 R CLEANING... - Page 17 • (2) Close the bag frame and (3) fasten it with the 2 wing 39. The washer is supplied with the new filter cartridge knobs. 40. The star knob is attached to a rope to prevent loss 0000303241/01APR2024/A WallPro 2.0...
- Page 18 Dispose of the contents of the dustbin in accordance with • (2) Connect the air hoses to the push-in fittings. federal, state or local regulations. • Install the rod and fasten it with the locknut and washer. Fig. 6.4 Emptying the dustbin 0000303241/01APR2024/A WallPro 2.0...
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Page 19: Troubleshooting
- to reset the warning LED control panel to 0 You must still solve the cause of the warning. If you do not, the warning LED remains blinking. FILTER CLEANING START/STOP FAN FILTER CLEANING FILTER CLEANING 0000303241/01APR2024/A WallPro 2.0... -
Page 20: Spare Parts
- refer to Fig. X on page 26 Extraction arm The following spare parts are available for the extraction arms; - KUA-160: refer to the corresponding manual - KUA-200: refer to the corresponding manual 41. ControlGo only 42. ControlGo only 0000303241/01APR2024/A WallPro 2.0... -
Page 21: Electrical Diagram
- FUA-3000: refer to the corresponding manual CE declaration of conformity for machinery - FUA-4700: refer to the corresponding manual We, Plymovent Manufacturing B.V., Koraalstraat 9, 1812 RK Alkmaar, Netherlands, herewith declare, on ELECTRICAL DIAGRAM our own responsibility, that the product: - WallPro 2.0 filter unit... - Page 22 Single 1991 78⅜ Basic Single PowerPlus Basic PowerPlus 2059 81⅛ Double 1236 48⅝ 38⅜ 30⅛ 4⅞ + KUA-160 Ø 160 Ø 6 + KUA-200 Ø 200 Ø 8 1040 Control panel inch 17⅛ 15¾ 11¾ 13⅛ 6⅜ 0000303241/01APR2024/A WallPro 2.0...
- Page 23 ANNEX Fig. II Working range WallPro 2.0 Single WallPro 2.0 Double KUA- 160/3H 160/3H 200/3H 200/3H Max. distance (m) Max. angle Mounting position Wall mounting On a stanchion or similar Fig. III Possible outlet directions of the fan FUA-3000 FUA-4700...
- Page 24 SET 5 | Duct flange + SET 2 | Side panel non-return valve Adhesive rubber strip SET 4 | Arm bracket + inlet 0,9 m (3 ft.) ducting Screw plug M16 Bolt M6x16 Nut M16 Bolt M12x30 Locknut M6 0000303241/01APR2024/A WallPro 2.0...
- Page 25 Installation height A = 480 mm (19 in.) B = >480 mm (19 in.) Fig. VIII Shut-off & control valve inch 2,25 - 2,55 7½ - 8½ ⅝ ½ 11¾ Recommended installation height (E) + hole pattern 0000303241/01APR2024/A WallPro 2.0...
- Page 26 ANNEX Fig. IX Exploded view filter unit WallPro 2.0 0000100306 | 50Hz 0000100308 | 50Hz 0000102923 | 60Hz 0000102925 | 60Hz 0000102926 | 60Hz 0000306227 0000103156 | 60Hz 0000306226 0000305118 0000115654 7900030800 0000118185 0000117546 0000118194 0000117872 0000117900 0000117901 0000117871 0000115683 0000117875 WallPro 2.0...
- Page 27 Power supply 24VDC 36W 0040900230 Transformer UL 65 VA 0000306362 Buzzer ControlPro/Go 0324000300 Pilot light white 24V 0040900180 Main switch 25A 0324000310 Pilot light green 24V 0040900230 Transformer UL 65 VA 0324000320 Pilot light red 24V 0328050210 Push button black 0000303241/01APR2024/A WallPro 2.0...
- Page 28 0000303241/01APR2024/A WallPro 2.0 www.plymovent.com...
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