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E3840/E3840X/E3840F/E3840FX
FRYERS
INSTALLATION, SERVICING and USER INSTRUCTIONS
CAUTION: Read the instructions before using the appliance
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions
and National Regulations in force at the time of installation. Particular attention MUST be paid to –
Gas safety (Installation & Use) regulations
Health & Safety at work, etc Act
Local and National Building Regulations
This appliance has been UKCA/CE marked based on compliance with the relevant Electrical and
Electromagnetic Compatibility (EMC) Regulations/Directives for the voltages stated on the data plate.
WARNING - TO PREVENT SHOCKS, ALL APPLIANCES, GAS OR ELECTRIC, MUST BE EARTHED.
On completion of the installation, these instructions should be left with the Engineer-in-Charge
for reference during servicing. Further to this, the user instructions should be handed over to the
user, having had a demonstration of the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING
AND COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED
PROCEDURES MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
To obtain maximum performance from this unit regular servicing of the appliance should
be undertaken to ensure correct operation, it is functioning as intended, and safe to use.
We recommend servicing in accordance with SFG20 Maintenance Schedules and as a
minimum, after 2,500 hours of use, or annually, whichever comes first and that a
maintenance contract be arranged with an appointed service contact. Visits may then be
made at agreed intervals to carry out adjustments and repairs.
We recommend that the oil level sensor (Patent No. GB2584184) in the E3840X/E3840FX
model should be serviced annually.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in a safe
manner, via a licenced waste handler. Units are designed to be dismantled
easily and recycling of all material is encouraged whenever practicable.
This equipment is ONLY FOR PROFESSIONAL USE, and shall be operated by QUALIFIED
persons. It is the responsibility of the supervisor or equivalent to ensure that users wear SUITABLE
PROTECTIVE CLOTHING and to draw attention to the fact that some parts will, by necessity,
become VERY HOT and will cause burns if touched accidentally.
Falcon Foodservice Equipment
Wallace View, Hillfoots Road, Stirling, FK9 5PY, Scotland
P h o n e : 0 1 7 8 6 4 5 5 2 0 0
I.E.E. Regulations for Electrical Installations
Electricity at Work Regulations
Fire precaution Act
T101025 Ref.8
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Summary of Contents for Falcon E3840
- Page 1 PROTECTIVE CLOTHING and to draw attention to the fact that some parts will, by necessity, become VERY HOT and will cause burns if touched accidentally. Falcon Foodservice Equipment Wallace View, Hillfoots Road, Stirling, FK9 5PY, Scotland P h o n e : 0 1 7 8 6 4 5 5 2 0 0...
- Page 2 S.0 SAFETY GUIDANCE S.1 GENERAL SAFETY S.1.1 These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the technical instructions for adapting the appliance to the conditions for use in that country. S.1.2 These appliances have been UKCA/CE-marked based on compliance with the Gas Appliance Regulations/Product Safety and Metrology Regulations,...
- Page 3 S.2 INSTALLATION SAFETY S.2.1 Installation must meet national or local regulations. Attention must be paid to: safety (installation & use) regulations, health and safety at work act, local and national building regulations, fire precautions act. S.2.2 The installer must instruct the responsible person(s) of the correct operation and maintenance of the appliance.
- Page 4 Operator Competency and Training S.5.1 Ensure you are trained in the safe and proper use of the fryer and know how to turn it off and switch the power or gas off at the mains. S.5.2 Ensure you are familiar with the kitchen fire safety procedures and the location and proper use of correct fire safety equipment.
- Page 5 S.6.11 If the thermostats or capillaries are damaged then do not turn the appliance on and contact Falcon or you approved service provider to undertake the necessary repairs. S.6.12 In the extraordinary event that the oil level sensor does come into contact with fire the probe should be replaced.
- Page 6 IMPORTANT INFORMATION ELECTRICAL SAFETY AND ADVICE REGARDING SUPPLEMENTARY ELECTRICAL PROTECTION Commercial kitchens and foodservice areas are environments where electrical appliances may be located close to liquids, or operate in and around damp conditions or where restricted movement for installation and service is evident.
- Page 7 Training and competence To help ensure the safe use of this appliance there is a requirement for you to provide whatever information, instruction, training and supervision as is necessary to ensure, so far as is reasonably practicable, the health and safety of all users. For further help and information on training and competence we would refer you the Health and Safety Executive website;...
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Page 8: Table Of Contents
ACCESS PROCEDURES ......................12 ELEMENTS ..........................12 TEMPERATURE CONTROLLERS .................... 12 MAINS ON and HEAT DEMAND NEONS (E3840, E3840X, E3840F & E3840FX Only) ..... 12 DRAIN VALVE ........................... 12 FILTRATION PUMP ........................12 CONTACTORS & FILTRATION PUMP TIMER ................. 13 OIL LEVELSENSOR (E3840X &... -
Page 9: Installation
MODEL NUMBERS, NETT WEIGHTS and DIMENSIONS Model Width (mm) Depth (mm) Height (mm) Weight (kg) E3840 E3840X E3840F E3840FX Pan oil capacity: 20 litres cold, good quality oil (to –MIN- mark) SITING The unit must be installed on a firm level floor in a well-lit draught free position. The fryer should not be installed in a position where the possibility of sideways tipping is likely when force is applied. -
Page 10: Ventilation
1.2.2 Clearances The unit requires a clearance of at least 100mm to the rear between unit and any combustible wall. A minimum vertical clearance of 750mm should be allowed between top edge of flue outlet and any overlying combustible surface. Important If fryer is to be installed with other appliances then the instructions for every model should be consulted to determine the necessary clearance to any wall... -
Page 11: Assembly And Commissioning
Grey Blue Green/Yellow STARTING UP 2.3.1 E3840/E3840F Fryer Control Panel (See Figure 2) Figure 2 – E3840/E3840F Control Panel 1. ON/OFF and Temperature Control Knob Temperature Selection (140 - 190°C). (Unit is off when in position indicated). 2. Fat Melt Position Feature for slow pulsed heating of solid fats. - Page 12 2.3.2 E3840X & E3840FX Fryer Control Panel (See Figure 3) Figure 3 – E3840X & E3840FX Control panel 1. ON/OFF and Temperature Control Knob Temperature Selection (130 - 190°C). (Unit is off when control is in position indicated). 2. Fat Melt Position Feature for slow pulsed heating of solid fats.
- Page 13 Located on rear of element box, below black dust cap, refer to Figure 5. Figure 5 – Reset Button 2.3.5 E3840 Controller Diagnostic Indicators (Refer to Wiring Diagrams) On PCB Controller CR2,Green LED ‘ON’ indicates heat demand. CR 2 , Green LED ‘OFF’ indicates no heat demand.
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Page 14: Pre-Commissioning Check
PRE-COMMISSIONING CHECK 2.4.1 Clean out pan thoroughly using hot water and detergent. Rinse out and dry thoroughly. Note - For further detail with regard to cleaning, refer to Section 8. 2.4.2 Checking Controller Operation To check operation of controls, refer to Using the Controller - Section 6.2.3. 2.4.3 Checking Oil Filtration Pump E3840F &... -
Page 15: Servicing And Conversion
2. Serial number – found on data plate 3. Brief description of the issue To contact Falcon for a warranty issue dial (UK only) 01786 455 200 and select Warranty Issues from the menu. BEFORE ATTEMPTING ANY SERVICING, TURN OFF GAS SHUTOFF VALVE AND ELECTRICAL SUPPLY. -
Page 16: Integral Components
INTEGRAL COMPONENTS The following parts must be checked and serviced regularly: Oil ingress to electrical components. Visual inspection of components and fryer pan. Temperature limit thermostat calibration. ACCESS PROCEDURES Before removal of any fryer components: Ensure appliance electrical supply has been shut off and cannot be accidentally turned back Allow oil to cool before any operation that requires pan to be drained. -
Page 17: Contactors & Filtration Pump Timer
Note Remember to check for oil leaks before replacing any panels. TEMPERATURE LIMIT (safety)THERMOSTAT Remove element box lid Undo phial retention nut. Lift elements and secure in raised position. Release phial from retaining clip. Disconnect phial wire plug and cut off plug. Pull down phial to remove. -
Page 18: Oil Level Sensor Evaluation Unit (E3840X & E3840Fx Only, Figure 6)
3.11 OIL LEVEL SENSOR EVALUATION UNIT (E3840X & E3840FX only, Figure 6) a) Remove back panel. b) Disconnect oil sensor wires (blue & red BNC connectors) from the evaluation unit. c) Disconnect evaluation unit wires (brown, blue, white & black) from relays and power supply unit. d) Disconnect earth lead from chassis. -
Page 19: Spares
4.0 SPARES When ordering spare parts, always quote the appliance type and serial number. This information will be found on the data plate. Operating Controller Operating Controller Knob Operating Controller Temperature Sensing Probe Safety Thermostat Drain Valve Ballast Resistor Fuse - 2Amp Fuse - 5Amp Red Neon Amber Neon... -
Page 20: Critical Dimensions
5.0 CRITICAL DIMENSIONS Figure 7 – Critical dimensions... -
Page 21: Operating Instructions
BE ADJUSTED BY THE USER. The fryers are of single pan type and the following units are covered by this manual. E3840 - Manual control model. E3840X - Manual control model oil level sensor. E3840F - Manual control model with built-in filtration. -
Page 22: Appliance Controls
Cold Medium - when filling with cold medium (see Figure 8), DO NOT FILL MEDIUM PAST - MIN- LEVEL MARK (Maximum cold fill mark) also, for Solid Medium - See Section 9. -MIN- Level Mark: Medium should NEVER be allowed to drop below this mark. Should this occur, top up immediately or switch fryer OFF. -
Page 23: Changing / Filtering The Oil
When unit has been switched on as detailed in Section 6.2.2, fryer may be operated as follows:- E3840, E3840X, E3840F & E3840FX Models - Manually Operated Oil temperature will be governed by controller temperature shown on control knob selected by user. -
Page 24: Starting The Filtration Process
Warning When draining solids/shortening, ensure oil has time to strain through strainer basket. Heavily unfiltered oil may overflow. Note This could cause pump to block over a period of time and is considered as misuse of equipment. Warning When pumping solids/shortening back into fryer pan. Ensure all trace of solids/shortening is emptied from receptacle (bucket). -
Page 25: Cleaning & Maintenance
Allow pan to fill with oil. Once oil has been returned to pan, switch oil pump off by means of filter pump switch. Replace element guard. Top up oil to correct level. Warning Ensure all shortening has been pumped from receptacle before topping up pan. -
Page 26: Cleaning The Appliance
DISLODGING OR DAMAGING THE THERMOSTAT PROBES OR THEIR CAPILLARIES CAN INCREASE THE RISK OF OVERHEATING OR FIRE. IF THE THERMOSTATS OR CAPILLARIES ARE DAMAGED THEN DO NOT TURN THE APPLIANCE ON. CONTACT FALCON OR YOUR APPROVED SERVICE PROVIDER TO UNDERTAKE THE NECESSARY REPAIRS. Location of... - Page 27 12. Slide up the oil level sensor guard (E3840X & E3840FX only). Oil level sensor guard raised for cleaning 13. Clean guard and sensor probe using a soft clean cloth and hot soapy water (E3840X & E3840FX only). NOTE: Care should be taken not to damage the oil level sensor probe located at the front of the pan.
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Page 28: Preparation Of Medium
If solid fat is to be used, remove element guard. Cut fat into small pieces. Place 18.4kg in fry pot and pack it down. Position element guard on top of fat. Ensure FAT MELT CYCLE (E3840, E3840X, E3840F & E3840FX only) is selected for this process. -
Page 29: Cooking Hints
CAUTION To prevent surge boiling. DO NOT EXCEED recommended loads or charge pan with over-wet food items. NEVER leave a working appliance unattended. 10.0 COOKING HINTS Frying food involves many variables and the following information is a guide only. Ensure frying medium is clean and free of debris. When topping up with oil, ensure oil level does not exceed –MIN- when cold and –MAX- line when hot. -
Page 30: Wiring Diagrams
11.0 WIRING DIAGRAMS 11.1 E3840 Wiring diagram... -
Page 31: E3840 Circuit Diagram
11.2 E3840 Circuit diagram... - Page 32 11.3 E3840X Wiring diagram...
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Page 33: E3840X Wiring Diagram
11.4 E3840X Circuit diagram... - Page 34 11.5 E3840F Wiring diagram...
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Page 35: E3840F Wiring Diagram
11.6 E3840F Circuit diagram... - Page 36 11.7 E3840FX Wiring diagram...
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Page 37: E3840Fx Wiring Diagram
11.8 E3840FX Circuit diagram...
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