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LITS Use and Maintenance Manual LED INSET RUNWAY GUARD LIGHT...
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Manufacturer. The reproduction of this manual is allowed for the sole purpose of making one backup copy. OCEM Airfield Technology reserves, under the law, the property of this manual, by prohibiting the transfer to third parties and/or the unauthorised reproduction.
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(d) the breaking of the warranty seals, if present, determines the immediate termination of the warranty; and, OCEM - ENERGY TECHNOLOGY’s obligation under this warranty is limited to use reasonable efforts to repair or, at its option, replace, during normal working hours at the facility of the Company, any Product which in its judgement proved not to be as warranted within the applicable warranty period.
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Document UT-MT-0828_EN Page 4 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE OPERATION ON THE EQUIPMENT - SKILLS Operation on the equipment and access to its internal parts shall be done by experienced personnel, adequately trained and aware of the risks related to electricity and high voltages.
Document UT-MT-0828_EN Page 5 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE INDEX GENERAL ..........................7 MAIN FEATURES ........................7 REMOVABLE LIGHT UNIT ......................7 2.1.1 Dome ..........................7 2.1.2 Optical assembly ......................
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Document UT-MT-0828_EN Page 6 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE GASKETS ..........................31 4.8.1 Gasket examination ...................... 31 4.8.2 O-Ring replacement ..................... 32 CABLE LEAD WITH PLUG ......................32 4.9.1 Removing the cable lead with plug ................
Document UT-MT-0828_EN Page 7 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE GENERAL LITG inset LED Runway Guard light is high intensity, unidirectional, 12” flashing type. These fixtures are intended for use as Guard light, in order to provide a visual aid to the moving aircraft.
Document UT-MT-0828_EN Page 8 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1. Dome 2. Slot for dome removal 3. Letter “A” to identify the beam 4. Through hole for light unit fastening Figure 1 –...
Document UT-MT-0828_EN Page 9 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Watertightness between fixture and shallow base is ensured by means of an O-Ring (separately supplied) to be placed on the relevant shallow base groove. The fixture is supplied with one cable lead with L-823 plug Style 1;...
Document UT-MT-0828_EN Page 10 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1. Cable lead with plug 2. Leak test valve 3. Letter “A” and “B” for cable lead identification Figure 3 –...
Document UT-MT-0828_EN Page 11 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 5 – Exploded View Description Dome ........................1 O-Ring for dome (external) .................. 1 O-Ring for dome (internal) ................... 1 O-Ring for lower cover ..................
Document UT-MT-0828_EN Page 12 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE LITG - F - M - A - 1 Basic P/N: Compliance: F = FAA I = ICAO Monitoring: 0 = Without Monitoring M = With Monitoring...
Document UT-MT-0828_EN Page 13 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE SHALLOW BASE The shallow base (Figure 8) consists of a treated aluminium casting containing an electrical feed-thru system to connect the power cables, consisting of one cable lead with receptacle incoming inside the base through one cable gland.
Document UT-MT-0828_EN Page 14 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE ELECTRONIC SECTION The electronic section consists of the following circuits: ▪ High hold – up LED power supply (patented) ▪...
Document UT-MT-0828_EN Page 15 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE INSTALLATION Pavement Boring and Sawcutting Drill each recess in pavement following the instruction in Figure 9. Figure 9 –...
Document UT-MT-0828_EN Page 16 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 3.1.1 Scheme of Light Configurations Figure 10 – Example of Light Unit Configuration...
Document UT-MT-0828_EN Page 17 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE INSTALLING THE SHALLOW BASE Two different installations are possible: Method “A” – cable leads to be laid in wireways ...
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Document UT-MT-0828_EN Page 18 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE STEP A ACTIVITY DESCRIPTION ATTENTION: avoid starting the installation when the ambient temperature is below 10°C (86°F), unless the sealer used is designed to dry up at a lower temperature.
Document UT-MT-0828_EN Page 19 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1. O-Ring around the dome 2. 12” shallow base 3. O-Ring between fixture and base Figure 11 – Gaskets for 12” shallow base Ø320 Ø320 Ø100...
Document UT-MT-0828_EN Page 20 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1. Positioning jig 2. Align the jig notch with the mark on the pavement 3. Circular level 4.
Document UT-MT-0828_EN Page 21 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE INSTALLING THE LIGHT UNIT ON L-868 BASE, SIZE B Install L-868 light base in compliance with FAA AC 150/5340-30. The fixture is shipped complete (including the lamps) and is ready for installation as received, in case of 8”...
Document UT-MT-0828_EN Page 22 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE SECONDARY WIRING The IEC 61823 International Standard (AGL series transformers) states at para. 4.6 that “if an earthing connection is provided, it shall be connected to the larger socket of the transformer secondary connector.”...
Document UT-MT-0828_EN Page 23 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE MAINTENANCE WARNING BEFORE ANY MAINTENANCE INTERVENTION, MAKE SURE THE POWER SUPPLY BE SWITCHED OFF. DO NOT OPERATE ON LIVE PARTS!!! LED lighting fixtures do not require frequent maintenance.
Document UT-MT-0828_EN Page 24 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.1.2 Snowplow Operations Snowplow operators should exercise extra care not to strike the light fixtures with snowplow blades.
Document UT-MT-0828_EN Page 25 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 16 - Lower Cover Fixing Screws 4.2.4 Leakage test ▪ The assembly should be given a 1.38 kPa air pressure test. This can be done by connecting an external air pressure line to the valve (Figure 17–...
Document UT-MT-0828_EN Page 26 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.2.5 Reinstalling the fixture Every time the fixture is removed from the base replace the following items with a new ones making sure that are right placed in the relevant groove: ▪...
Document UT-MT-0828_EN Page 27 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE PRIMS CLEANING 4.3.1 Prism outside cleaning Removing the fixture is not necessary to clean the outer surface of the prisms, and if already removed is not necessary to open it.
LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE PRISM REPLACEMENT If the prism is damaged it must be replaced as described below. It is highly recommended to do a complete overhaul of the fixture. Contact OCEM - ENERGY TECHNOLOGY for any suggestion. 4.4.1 Removing the Prism Remove the fixture from the base and open it following instructions of “Removing and...
Document UT-MT-0828_EN Page 29 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE LED MODULE REPLACEMENT Remove the fixture from the base and open it following instructions of “Removing and Opening the Light Unit From the Base”...
Document UT-MT-0828_EN Page 30 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE ARCTIC KIT REPLACEMENT 4.7.1 Thermostat Remove the fixture from the base and open it following instructions of “Removing and Opening the Light Unit From the Base”...
Document UT-MT-0828_EN Page 31 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE GASKETS 4.8.1 Gasket examination Every time a fixture is opened each O-Ring must be examined as described below and replaced if necessary.
Document UT-MT-0828_EN Page 32 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.8.2 O-Ring replacement Remove the old O-Ring from the groove and clean the flange mating surfaces and the groove, scraping carefully.
Document UT-MT-0828_EN Page 33 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Close the light fixture following instructions of paragraph “Closing the Fixture”, “Leakage Test” and “Reinstalling the fixture”. 4.10 PRESSURE VALVE If a leakage is found through the pressure valve during an air pressure test, check carefully where the leakage happens.
Document UT-MT-0828_EN Page 34 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.12 MONITORING The fixtures can be provided with the option of monitoring. This device allows to show at the constant current regulator as if the fixture circuit was open when a LED burns out.
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Document UT-MT-0828_EN Page 35 of 40 Surpersedes edition 11/27/2018 Edition 11/24/2023 LED INSET RUNWAY GUARD LIGHT LITG INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE TROUBLESHOOTING Problem Possible cause Solution Broken or damaged prism Replace prism Distorted light beam Check parts list and install the output Wrong prism installed correct prism...
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