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Via 2 Agosto 1980 n° 11
40016 SAN GIORGIO DI PIANO
BOLOGNA
ITALY
Edition 03/13/2012
INSTRUCTION MANUAL FOR USE,
INSTALLATION AND MAINTENANCE
Compiled by: N. Marabini
N° Attachments:
THIS COPY IS NOT SIGNED SINCE IT IS FILED AND DELIVERED BY MEANS OF THE AUTOMATIC KNOWLEDGE MANAGEMENT SYSTEM (IT CAN BE SIGNED ON
THIS DOCUMENT AND THE DATA CONTAINED HERE IN, IS PROPRIETARY PROPERTY AND SHALL NOT BE DUPLICATED, USED OR DISCLOSED – IN WHOLE OR IN
Document UT-MT-0573
Supersedes edition 02/09/2010
SEMI-FLUSH
THRESHOLD LIGHT
SLTH
REQUEST)
PART – FOR ANY PURPOSE WITHOUT WRITTEN CONSENT OF O.C.E.M. S.p.A.
Approved by: P. Scaramagli
Copy n° :
Page 1 of 28
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Summary of Contents for OCEM SLTH
- Page 1 40016 SAN GIORGIO DI PIANO BOLOGNA ITALY Edition 03/13/2012 Supersedes edition 02/09/2010 SEMI-FLUSH THRESHOLD LIGHT SLTH INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Compiled by: N. Marabini Approved by: P. Scaramagli N° Attachments: Copy n° : THIS COPY IS NOT SIGNED SINCE IT IS FILED AND DELIVERED BY MEANS OF THE AUTOMATIC KNOWLEDGE MANAGEMENT SYSTEM (IT CAN BE SIGNED ON REQUEST) THIS DOCUMENT AND THE DATA CONTAINED HERE IN, IS PROPRIETARY PROPERTY AND SHALL NOT BE DUPLICATED, USED OR DISCLOSED –...
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Page 2: Edition
Document UT-MT-0573 Page 2 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE EDITION Data 02/09/2010 Emission 03/13/2012 Second Edition REVISIONS Index Date Description Written by Approved by LIST OF VALID PAGES... -
Page 3: Limited Product Warranty
ANY PARTICULAR PURPOSE. OCEM warrants to each original Buyer of Products manufactured by the Company that such Products are at the time of delivery to the Buyer, free of material and workmanship defects, provided that no warranty is made with respect to: (a) any Product, which has been repaired or altered in such a way, in Company’s judgement, as to affect the Product adversely;... - Page 4 Document UT-MT-0573 Page 4 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE WHEN HANDLING AND SERVICING THIS EQUIPMENT, OBSERVE PRECAUTIONS FOR HIGH VOLTAGE EQUIPMENT Before any access, inspection or intervention, be sure to have switched-off the unit, opened the main circuit breaker and removed the supply to the unit (by opening the circuit breaker/switch on the distribution board at the beginning of the supply line).
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Page 5: Table Of Contents
Document UT-MT-0573 Page 5 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE TABLE OF CONTENTS EDITION ............................2 REVISIONS.............................2 LIST OF VALID PAGES........................2 LIMITED PRODUCT WARRANTY ....................3 SAFETY INFORMATION ........................3 TABLE OF CONTENTS ........................5... - Page 6 Document UT-MT-0573 Page 6 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 4.11.1. DAILY OPERATIONAL CHECKS .............. 26 4.11.2. CLEANING ....................26 4.11.3. SNOWPLOW OPERATIONS ..............26 4.11.4. MONTHLY INSPECTIONS................ 26 4.11.5.
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Page 7: General
These fixtures are intended for use as threshold of runways (green lighting) in order to provide a visual aid to the moving aircraft. SLTH lights are in compliance with ICAO Annex 14 Vol.1, FAA AC 150/5345- 46 (Style 2), IEC TS 61827 (Style 3) and NATO-STANAG 3316. - Page 8 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE ICAO right toe-in SLTH-G-LI (P/N 153.0021) ICAO left toe-in SLTH-G-RI (P/N 153.0031) The lamp is of tungsten-halogen type, rated 105 W 6,6 A, 1000 hours average lamp life, with dicroic reflector and male faston plug wires.
- Page 9 Document UT-MT-0573 Page 9 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Nr. Description Nr. Description 1 - Dome ..........1 21 - Expanded PTFE strip ......1 2 - Lower cover........1 22 - HSCH M5x16 inox screw....3...
- Page 10 Page 10 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE SLTH – A – ST – 200 – B – F Basic P/N: Colour: G = Green A = Green FAA...
- Page 11 Document UT-MT-0573 Page 11 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Prisms Through holes for light unit fastening Slot for dome removal Painted area to identify the beam colour...
- Page 12 Document UT-MT-0573 Page 12 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1 - Cable lead with plug 2 - Insulating strip- insulating strip cable 3 - Insulating strips...
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Page 13: Shallow Base
Document UT-MT-0573 Page 13 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 3.2. SHALLOW BASE The shallow base (mounting system B) (fig.7) consists of a treated aluminium casting containing an electrical feed-thru system to connect the power cables, consisting of one cable lead with receptacle incoming inside the base through one cable gland. -
Page 14: Installation
Document UT-MT-0573 Page 14 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE INSTALLATION Using the scheme of light configuration in fig.8, drill each recess in pavement following the instruction in fig.9. Make sure the recess size and depth are maintained within the specified limits. - Page 15 Document UT-MT-0573 Page 15 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 8 – Example of threshold configuration (one transformer per each fixture)
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Page 16: Installing The Shallow Base
Document UT-MT-0573 Page 16 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 9 – Sawcutting and joint intersection details 4.1. INSTALLING THE SHALLOW BASE Two different installations are possible: Method “A”... - Page 17 Page 17 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Splice the light base leads to the power cables using solderless squeeze connectors, as shown in the figure, crimped with the proper tool.
- Page 18 Page 18 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Observing the circular level fixed on the jig, level the jig by operating the three leveling lobe knobs (fig.11). If necessary, a weight may be placed on the jig to hold the light base in position.
- Page 19 Document UT-MT-0573 Page 19 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 1 - Positioning jig 2 - Align the jig notch with the mark on the pavement 3 - Circular level...
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Page 20: Installing The Light Unit On L-868 Base, Size B
Document UT-MT-0573 Page 20 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Figure 12 – Optical device (refer to the manual UT-MT-0485 for further information) 4.2. INSTALLING THE LIGHT UNIT ON L-868 BASE, SIZE B Install L-868 light base in compliance with FAA AC 150/5340-30. -
Page 21: Removing And Opening The Light Unit From The Base
Page 21 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE DO NOT OPERATE ON LIVE PARTS!!! The preferred method of maintaining these lights is replacing each fixture periodically and systematically and return it to the maintenance shop for renovation. -
Page 22: Prism Replacement
5.3. PRISM REPLACEMENT If the prism is damaged it must be replaced as described below. It is highly recommended to do a complete overhaul of the fixture. Contact OCEM for any suggestion. 5.3.1. Removing the prism Remove the fixture from the base and open the fixture, as described at paragraph 4.1. -
Page 23: Filter Replacement
5.4. FILTER REPLACEMENT Remove the fixture from the base and open the fixture, as described at paragraph 4.1. It is highly recommended to do a complete overhaul of the fixture. Contact OCEM for any suggestion. 5.4.1. Removing the filter Clean out possible pieces of the old filter and all accumulated debris from the inside. -
Page 24: O-Ring Replacement
Page 24 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Any O-Ring that is stretched, torn, has a permanent set or some other defect, which would prevent it from forming a water-tight seal must be replaced with a new O-Ring. -
Page 25: Pressure Test
Document UT-MT-0573 Page 25 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 5.7.3. Pressure test The assembly should be given a 1.38 kPa air pressure test. See par 4.3.3. -
Page 26: Maintenance Program
Document UT-MT-0573 Page 26 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE 5.11. MAINTENANCE PROGRAM In order to ensure maximum light fixture life, the installed units should be subject to a... - Page 27 Page 27 of 28 Edition 03/13/2012 Supersedes edition 02/09/2010 SLTH – SEMI-FLUSH THRESHOLD LIGHT INSTRUCTION MANUAL FOR USE, INSTALLATION AND MAINTENANCE Light unit locking screws should be checked for proper torque at least once every three months or more frequently during the two-four weeks following the reinstallation of a serviced fixture.
- Page 28 152.8080 Vibration-damping block with hardware 14, 15, 16, 17, 760.2190 105 W tungsten-halogen, 6.6 A, with dichroic reflector 153.0040 Dichroic GREEN filter complete with holder for SLTH-G 8, 9 153.0070 Dichroic GREEN filter complete with holder for SLTH-A 318.1130 Prism 325.0311 Prism gasket...